Tunnel type induction heating furnace for titanium alloy bar machining
By designing the conveying and loading and unloading mechanism for tunnel induction heating furnaces, automatic conveying and heating of titanium alloy rods is realized, solving the problem of poor quality of automatic loading and unloading and heating in the prior art, and improving the heating effect and degree of automation.
Patent Information
- Application Number
- CN202510112292.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2045-01-24
AI Technical Summary
The existing tunnel-type induction heating furnace cannot achieve automatic and equal intermittent loading and unloading, and the furnace body cannot be opened and closed automatically, so the heating quality is poor.
A tunnel-type induction heating furnace for processing titanium alloy rods is designed, including a conveying mechanism for conveying titanium alloy rods and a loading mechanism for realizing automatic loading and unloading. The conveying mechanism realizes automatic conveying and heating of titanium alloy rods through the cooperation of front and rear eccentric rotors and placement rollers. The loading and unloading mechanism realizes automatic loading and unloading of titanium alloy rods through the cooperation of the lifting tooth plate and the fixed tooth plate.
Automatic constant-speed conveying and induction heating of titanium alloy rods are realized, with high degree of automation, good continuity and good heating effect, and solving the problem of poor heating quality in the prior art.
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Figure CN119554863A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of induction heating furnaces, and in particular to a tunnel-type induction heating furnace for processing titanium alloy bars. Background Art
[0002] A tunnel-type induction heating furnace is a device used to heat metal materials, and is usually used in the fields of metal heat treatment, welding, surface treatment, etc. Its working principle is to use induction heating technology to generate eddy currents inside the metal through an electromagnetic field, thereby increasing the temperature of the metal surface or designated area. Due to the design of the tunnel furnace structure, the material can maintain a uniform heating effect within the heating area during the heating process, avoiding local overheating or overcooling. This equipment is usually used in conjunction with an automatic feeding system, which can automatically pass the metal material through the furnace body to ensure efficient production. Tunnel-type induction heating furnaces in the prior art usually cannot achieve automatic intermittent loading and unloading, and the furnace body cannot be automatically opened and closed, and the heating quality is poor. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is as follows: a tunnel-type induction heating furnace for processing titanium alloy bars, comprising a conveying mechanism for conveying titanium alloy bars, the conveying mechanism comprising a shell, the conveying mechanism being provided with two loading and unloading mechanisms for respectively feeding in and out the titanium alloy bars, the loading and unloading mechanisms comprising a fixing frame, the fixing frame being fixedly installed in the shell, the conveying mechanism being provided with a heating mechanism for induction heating the titanium alloy bars, the heating mechanism comprising a heating furnace body and a furnace cover, the heating furnace body being fixedly installed on the shell, and the furnace cover being located in the heating furnace body; The conveying mechanism comprises two front eccentric wheels and two rear eccentric wheels rotatably mounted in the housing, the front eccentric wheels are eccentrically fixed with front eccentric columns, and the rear eccentric wheels are eccentrically fixed with rear eccentric columns; The loading and unloading mechanism includes two lifting tooth plates and two fixed tooth plates. The fixed tooth plates are provided with four sections of inclined surfaces, and the lifting tooth plates are provided with three sections of inclined surfaces. In the initial state, the three sections of inclined surfaces of the lifting tooth plates are in the same plane with the rear three sections of inclined surfaces of the fixed tooth plates. When the lifting tooth plates rise, the three sections of inclined surfaces of the lifting tooth plates are in the same plane with the front three sections of inclined surfaces of the fixed tooth plates.
[0004] Furthermore, the conveying mechanism also includes a plurality of feet fixedly installed on the bottom of the outer shell, two conveying wheels are rotatably installed in the outer shell, an upper transmission wheel is fixedly installed on the conveying wheel, a conveyor belt is wrapped around the two conveying wheels, a plurality of placement rollers are equidistantly rotatably installed on the conveyor belt, a self-rotating gear is fixedly installed on each placement roller, two front sensor racks and two rear sensor racks are fixedly installed on the outer shell, front sensors are fixedly installed on the front sensor racks, rear sensors are fixedly installed on the rear sensor racks, the front sensor racks are located outside the heating furnace body, the rear sensor racks are located inside the heating furnace body and outside the furnace cover, and the placement rollers are made of superconductor materials.
[0005] Furthermore, an inner motor is fixedly installed in the outer shell, a motor bevel gear is fixedly installed on the motor shaft of the inner motor, a transmission shaft is rotatably installed in the outer shell, an outer transmission wheel, an inner transmission wheel and a side bevel gear are fixedly installed on the transmission shaft, the side bevel gear is meshed with the motor bevel gear, a vertical transmission belt is wrapped around the outer transmission wheel and the upper transmission wheel, a front outer wheel is fixedly installed on the front eccentric rotating wheel, a rear transmission wheel is fixedly installed on the rear eccentric rotating wheel, an inner transmission belt is wrapped around the rear transmission wheel and the inner transmission wheel, and a front transmission belt is wrapped around the front outer wheel and the inner transmission wheel.
[0006] The inner motor drives the motor bevel gear to rotate, thereby driving the transmission shaft, the inner transmission wheel and the outer transmission wheel to rotate through the side bevel gear; the outer transmission wheel drives the upper transmission wheel and the conveying wheel to rotate through the vertical transmission belt, thereby driving the placement roller to move; the placement roller conveys the titanium alloy bars thereon; the inner transmission wheel drives the front outer wheel and the front eccentric rotating wheel to rotate through the front transmission belt; the inner transmission wheel drives the rear transmission wheel and the rear eccentric rotating wheel to rotate through the inner transmission belt.
[0007] Furthermore, the heating mechanism includes an induction coil arranged in the furnace cover, a fixed rack is fixedly installed in the outer shell, the fixed rack is meshed with the self-rotating gear, and the fixed rack and the self-rotating gear are made of ceramic material.
[0008] Furthermore, two door opening modules are provided on the heating furnace body, and the door opening module includes a door closing electric cylinder fixedly installed on the heating furnace body, a lifting plate is fixedly installed on the output end of the door closing electric cylinder, a lifting column is fixedly installed on the lifting plate, the lifting column is slidably installed with the heating furnace body, a door panel is fixedly installed below the lifting column, the door panel is slidably installed with the heating furnace body, the door closing electric cylinder of the door opening module close to the front sensor side is electrically connected to the front sensor, and the door closing electric cylinder of the door opening module close to the rear sensor prediction is electrically connected to the rear sensor.
[0009] When the titanium alloy rod passes between the two front sensors, the front sensor detects the titanium alloy rod and controls the door-closing electric cylinder close to the side of the front sensor to extend, thereby driving the lifting plate, lifting column and door panel to rise, and the titanium alloy rod enters the heating furnace body and then enters the furnace hood. After the titanium alloy rod enters the heating furnace body, the door-closing electric cylinder contracts to close the door panel, thereby closing the heating furnace body and performing closed induction heating on the titanium alloy rod through the induction coil. When the titanium alloy rod moves between the two rear sensors, the rear sensor detects the titanium alloy rod and controls the door-closing electric cylinder close to the side of the rear sensor to extend, thereby driving the lifting plate, lifting column and door panel to rise, and the titanium alloy rod leaves the heating furnace body.
[0010] After the titanium alloy rod enters the heating furnace body, the placement roller equipped with a self-rotating gear rotates under the action of the fixed rack, and the rotation of the placement roller drives the titanium alloy rod to rotate, thereby achieving comprehensive heating of the titanium alloy rod.
[0011] Furthermore, the loading and unloading mechanism also includes a lifting slide bar slidably installed in the fixed frame, a lifting top frame is fixedly installed on the lifting slide bar, a cross groove rod is fixedly installed under the lifting slide bar, a slide groove is provided on the cross groove rod, a connecting column is fixedly installed on the lifting top frame, a lifting tooth plate is fixedly installed on the connecting column, an adjusting connecting plate is fixedly installed in the outer shell, a connecting folding plate is fixedly installed on the adjusting connecting plate, and the connecting folding plate is fixedly installed with the fixed tooth plate.
[0012] Furthermore, the loading and unloading mechanism located on one side of the inner motor is used to load the titanium alloy rods, and the front eccentric column slides in the slide groove of the transverse groove rod. The loading and unloading mechanism located on one side of the rear eccentric wheel is used to unload the titanium alloy rods, and the rear eccentric column slides in the slide groove of the transverse groove rod.
[0013] When in use, the titanium alloy bars are placed on the lifting tooth plate and the fixed tooth plate of the loading and unloading mechanism located on one side of the inner motor. At this time, the three titanium alloy bars are respectively located on the three rear inclined surfaces of the fixed tooth plate, and the three titanium alloy bars are respectively located on the three front inclined surfaces of the lifting tooth plate. The rotation of the front eccentric wheel will drive the cross groove bar, the lifting slide bar, the lifting top frame, the connecting column and the lifting tooth plate to lift and lower through the cooperation of the front eccentric column and the cross groove bar slide. In the process of the lifting tooth plate rising, the three titanium alloy bars in the fixed tooth plate will be lifted up respectively, so that the three titanium alloy bars move forward once respectively, and the titanium alloy bar at the front end is ejected out of the fixed tooth plate and falls on the two placement rollers. Each time the lifting tooth plate is lifted and lowered, the titanium alloy bar at the front end of the fixed tooth plate is loaded onto the placement roller, and the titanium alloy bar at the rear moves forward once.
[0014] Similarly, the rotation of the rear eccentric wheel will drive the lifting and lowering tooth plate of the loading and unloading mechanism located on one side of the rear eccentric wheel to move up and down through the cooperation of the rear eccentric column and the cross groove rod slide slot, thereby realizing the discharge of materials.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) the conveying mechanism provided in the present invention can drive the titanium alloy rod to be automatically conveyed at a constant speed, and when the titanium alloy rod moves to the door opening module at the front end of the heating furnace body, the door opening module is automatically opened once, and then the titanium alloy rod is induction heated in the heating furnace body, and when the titanium alloy rod moves to the door opening module at the rear end of the heating furnace body, the door opening module is opened once, thereby realizing automatic heating of the titanium alloy rod, with a high degree of automation and good continuity; (2) after the titanium alloy rod provided in the present invention enters the heating furnace body, under the action of the fixed rack, the placement roller provided with a self-rotating gear rotates, and the rotation of the placement roller drives the titanium alloy rod to rotate, thereby realizing comprehensive heating of the titanium alloy rod, and the heating effect is good; (3) the two loading and unloading mechanisms provided in the present invention are continuously carried out with the conveying of the titanium alloy rods, and one titanium alloy rod is input and one stainless steel rod is output each time, thereby realizing continuous loading and unloading, so that the titanium alloy rod can be fully automatically heated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 Schematic diagram of the conveying mechanism structure of the present invention Figure 1 .
[0018] Figure 3 Schematic diagram of the conveying mechanism structure of the present invention Figure 2 .
[0019] Figure 4 Schematic diagram of the heating mechanism structure of the present invention Figure 1 .
[0020] Figure 5 Schematic diagram of the heating mechanism structure of the present invention Figure 2 .
[0021] Figure 6 Schematic diagram of the heating mechanism structure of the present invention Figure 3 .
[0022] Figure 7 for Figure 6 A local enlarged schematic diagram of point A in the middle.
[0023] Figure 8 The structure of the loading and unloading mechanism of the present invention is shown in FIG. Figure 1 .
[0024] Fig. 9 The structure of the loading and unloading mechanism of the present invention is shown in FIG. Figure 2 .
[0025] Fig.10 It is a schematic diagram of the cooperation between the lifting tooth plate and the fixed tooth plate of the present invention.
[0026] Fig.11 The structure of the loading and unloading mechanism of the present invention is shown in FIG. Figure 3 .
[0027] Figure numbers: 101-housing; 102-foot; 103-front sensor; 104-rear sensor; 105-inner motor; 106-motor bevel gear; 107-side bevel gear; 108-inner transmission wheel; 109-transmission shaft; 110-outer transmission wheel; 111-vertical transmission belt; 112-inner transmission belt; 113-front outer wheel; 114-front eccentric rotating wheel; 115-front eccentric column; 116-front transmission belt; 117-rear transmission wheel; 118-rear eccentric rotating wheel; 119-rear eccentric column; 120-transmission wheel; 121-upper transmission wheel; 122-transmission Belt conveyor; 123-placing roller; 124-self-rotating gear; 125-front sensor frame; 126-rear sensor frame; 201-heating furnace body; 202-door closing electric cylinder; 203-lifting plate; 204-lifting column; 205-door panel; 206-furnace cover; 207-induction coil; 208-fixed rack; 301-fixed frame; 302-lifting slide rod; 303-cross groove rod; 304-lifting top frame; 305-adjusting connecting plate; 306-connecting folding plate; 307-connecting column; 308-lifting tooth plate; 309-fixed tooth plate; 4-titanium alloy rod. DETAILED DESCRIPTION
[0028] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0029] Example: Reference Figure 1-Figure 11 , a tunnel induction heating furnace for titanium alloy bar processing, comprising a conveying mechanism for conveying titanium alloy bars 4, the conveying mechanism comprising a shell 101, the conveying mechanism is provided with two loading and unloading mechanisms for respectively feeding in and out the titanium alloy bars 4, the loading and unloading mechanisms comprising a fixing frame 301, the fixing frame 301 is fixedly mounted in the shell 101, the conveying mechanism is provided with a heating mechanism for induction heating the titanium alloy bars 4, the heating mechanism comprises a heating furnace body 201 and a furnace cover 206, the heating furnace body 201 is fixedly mounted on the shell 101, and the furnace cover 206 is located in the heating furnace body 201; The conveying mechanism includes two front eccentric wheels 114 and two rear eccentric wheels 118 rotatably mounted in the housing 101, a front eccentric column 115 is eccentrically fixedly mounted on the front eccentric wheel 114, and a rear eccentric column 119 is eccentrically fixedly mounted on the rear eccentric wheel 118; The loading and unloading mechanism includes two lifting tooth plates 308 and two fixed tooth plates 309. The fixed tooth plate 309 is provided with four sections of inclined surfaces, and the lifting tooth plate 308 is provided with three sections of inclined surfaces. In the initial state, the three sections of inclined surfaces of the lifting tooth plate 308 and the last three sections of inclined surfaces of the fixed tooth plate 309 are in the same plane. When the lifting tooth plate 308 rises, the three sections of inclined surfaces of the lifting tooth plate 308 and the first three sections of inclined surfaces of the fixed tooth plate 309 are in the same plane.
[0030] like Figure 2 , Figure 3 As shown, the conveying mechanism also includes a plurality of feet 102 fixedly mounted on the bottom of the shell 101, two conveying wheels 120 are rotatably mounted in the shell 101, an upper transmission wheel 121 is fixedly mounted on the conveying wheels 120, a conveying belt 122 is wrapped around the two conveying wheels 120, a plurality of placement rollers 123 are equidistantly rotatably mounted on the conveying belt 122, a self-rotating gear 124 is fixedly mounted on each placement roller 123, two front sensor racks 125 and two rear sensor racks 126 are fixedly mounted on the shell 101, the front sensor rack 125 is fixedly mounted with the front sensor 103, the rear sensor rack 126 is fixedly mounted with the rear sensor 104, the front sensor rack 125 is located outside the heating furnace body 201, the rear sensor rack 126 is located inside the heating furnace body 201 and outside the furnace cover 206, and the placement rollers 123 are made of superconductor material.
[0031] like Figure 2 , Figure 3 As shown, an inner motor 105 is fixedly installed in the outer shell 101, and a motor bevel gear 106 is fixedly installed on the motor shaft of the inner motor 105. A transmission shaft 109 is rotatably installed in the outer shell 101, and an outer transmission wheel 110, an inner transmission wheel 108 and a side bevel gear 107 are fixedly installed on the transmission shaft 109. The side bevel gear 107 is meshed with the motor bevel gear 106. A vertical transmission belt 111 is wound around the outer transmission wheel 110 and the upper transmission wheel 121, a front outer wheel 113 is fixedly installed on the front eccentric rotating wheel 114, and a rear transmission wheel 117 is fixedly installed on the rear eccentric rotating wheel 118. The rear transmission wheel 117 and the inner transmission wheel 108 are wound around the inner transmission belt 112, and the front outer wheel 113 and the inner transmission wheel 108 are wound around the front transmission belt 116.
[0032] The inner motor 105 drives the motor bevel gear 106 to rotate, thereby driving the transmission shaft 109, the inner transmission wheel 108 and the outer transmission wheel 110 to rotate through the side bevel gear 107, and the outer transmission wheel 110 drives the upper transmission wheel 121 and the conveying wheel 120 to rotate through the vertical transmission belt 111, thereby driving the placement roller 123 to move, and the placement roller 123 conveys the titanium alloy rod 4 located thereon, and the inner transmission wheel 108 drives the front outer wheel 113 and the front eccentric rotating wheel 114 to rotate through the front transmission belt 116, and the inner transmission wheel 108 drives the rear transmission wheel 117 and the rear eccentric rotating wheel 118 to rotate through the inner transmission belt 112.
[0033] like Figure 4-Figure 7 As shown, the heating mechanism includes an induction coil 207 disposed in the furnace cover 206, and a fixed rack 208 is fixedly installed in the housing 101. The fixed rack 208 is meshed with the self-rotating gear 124, and the fixed rack 208 and the self-rotating gear 124 are made of ceramic material.
[0034] like Figure 4-Figure 7 As shown, two door opening modules are arranged on the heating furnace body 201, and the door opening module includes a door closing electric cylinder 202 fixedly mounted on the heating furnace body 201, a lifting plate 203 is fixedly mounted on the output end of the door closing electric cylinder 202, a lifting column 204 is fixedly mounted on the lifting plate 203, the lifting column 204 is slidably mounted on the heating furnace body 201, a door panel 205 is fixedly mounted below the lifting column 204, the door panel 205 is slidably mounted on the heating furnace body 201, the door closing electric cylinder 202 of the door opening module close to the side of the front sensor 103 is electrically connected to the front sensor 103, and the door closing electric cylinder 202 of the door opening module close to the predicted side of the rear sensor 104 is electrically connected to the rear sensor 104.
[0035] When the titanium alloy rod 4 passes between the two front sensors 103, the front sensor 103 detects the titanium alloy rod 4 and controls the door closing electric cylinder 202 close to the side of the front sensor 103 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise, and the titanium alloy rod 4 enters the heating furnace body 201, and then enters the furnace cover 206. After the titanium alloy rod 4 enters the heating furnace body 201, the door closing electric cylinder 202 contracts, so that the door panel 205 is closed, so that the heating furnace body 201 is closed, and the titanium alloy rod 4 is induction heated by the induction coil 207. When the titanium alloy rod 4 moves between the two rear sensors 104, the rear sensor 104 detects the titanium alloy rod 4 and controls the door closing electric cylinder 202 close to the side of the rear sensor 104 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise, and the titanium alloy rod 4 leaves the heating furnace body 201.
[0036] After the titanium alloy rod 4 enters the heating furnace body 201, the placement roller 123 provided with a self-rotating gear 124 rotates under the action of the fixed rack 208, and the rotation of the placement roller 123 drives the titanium alloy rod 4 to rotate, thereby achieving comprehensive heating of the titanium alloy rod 4.
[0037] like Figure 8-Figure 11 As shown, the loading and unloading mechanism also includes a lifting slide bar 302 slidably installed in the fixed frame 301, a lifting top frame 304 is fixedly installed on the lifting slide bar 302, a cross groove rod 303 is fixedly installed below the lifting slide bar 302, a slide groove is provided on the cross groove rod 303, a connecting column 307 is fixedly installed on the lifting top frame 304, a lifting tooth plate 308 is fixedly installed on the connecting column 307, an adjusting connecting plate 305 is fixedly installed in the outer shell 101, a connecting folding plate 306 is fixedly installed on the adjusting connecting plate 305, and the connecting folding plate 306 is fixedly installed with the fixed tooth plate 309.
[0038] like Figure 8-Figure 11 As shown, the loading and unloading mechanism located on one side of the inner motor 105 is used to load the titanium alloy rod 4, and the front eccentric column 115 slides in the slide groove of the transverse groove rod 303. The loading and unloading mechanism located on one side of the rear eccentric wheel 118 is used to unload the titanium alloy rod 4, and the rear eccentric column 119 slides in the slide groove of the transverse groove rod 303.
[0039] When in use, the titanium alloy bars 4 are placed on the lifting tooth plate 308 and the fixed tooth plate 309 of the loading and unloading mechanism located on one side of the inner motor 105. At this time, the three titanium alloy bars 4 are respectively located on the three rear inclined surfaces of the fixed tooth plate 309, and the three titanium alloy bars 4 are respectively located on the three front inclined surfaces of the lifting tooth plate 308. The rotation of the front eccentric rotating wheel 114 will drive the cross groove rod 303, the lifting slide rod 302, the lifting top frame 304, and the connecting column 303 through the cooperation of the front eccentric column 115 and the slide groove of the cross groove rod 303. 7 and the lifting tooth plate 308 are lifted and lowered. During the lifting process of the lifting tooth plate 308, the three titanium alloy bars 4 located in the fixed tooth plate 309 are lifted up respectively, so that the three titanium alloy bars 4 move forward once respectively, and the titanium alloy bar 4 located at the front end is pushed out of the fixed tooth plate 309 and falls onto the two placement rollers 123. Each time the lifting tooth plate 308 is lifted and lowered, the titanium alloy bar 4 located at the front end on the fixed tooth plate 309 is loaded onto the placement rollers 123, and the titanium alloy bar 4 at the rear moves forward once.
[0040] Similarly, the rotation of the rear eccentric wheel 118 will drive the lifting and lowering tooth plate 308 of the loading and unloading mechanism located on one side of the rear eccentric wheel 118 to move up and down through the cooperation between the rear eccentric column 119 and the sliding groove of the transverse groove rod 303, thereby realizing the discharge of materials.
[0041] The working principle of the tunnel induction heating furnace for titanium alloy bar processing disclosed in the present invention is as follows: when in use, the titanium alloy bars 4 are placed on the lifting tooth plate 308 and the fixed tooth plate 309 of the loading and unloading mechanism located on one side of the inner motor 105. At this time, the three titanium alloy bars 4 are respectively located on the rear three inclined surfaces of the fixed tooth plate 309, and at the same time, the three titanium alloy bars 4 are respectively located on the front three inclined surfaces of the lifting tooth plate 308. The rotation of the front eccentric rotating wheel 114 will drive the cross groove rod 303 and the lifting slide rod 303 to rotate through the cooperation of the front eccentric column 115 and the slide groove of the cross groove rod 303. 2. The lifting frame 304, the connecting column 307 and the lifting gear plate 308 are lifted and lowered. During the lifting of the lifting gear plate 308, the three titanium alloy bars 4 in the fixed gear plate 309 will be lifted up respectively, so that the three titanium alloy bars 4 move forward once respectively, and the titanium alloy bar 4 at the front end is pushed out of the fixed gear plate 309 and falls onto the two placement rollers 123. Each time the lifting gear plate 308 is lifted and lowered, the titanium alloy bar 4 at the front end on the fixed gear plate 309 is loaded onto the placement rollers 123, and the titanium alloy bar 4 at the rear moves forward once. The inner motor 105 drives the motor bevel gear 106 to rotate, thereby driving the transmission shaft 109, the inner transmission wheel 108 and the outer transmission wheel 110 to rotate through the side bevel gear 107, and the outer transmission wheel 110 drives the upper transmission wheel 121 and the conveying wheel 120 to rotate through the vertical transmission belt 111, thereby driving the placement roller 123 to move, and the placement roller 123 conveys the titanium alloy rod 4 located thereon, and the inner transmission wheel 108 drives the front outer wheel 113 and the front eccentric rotating wheel 114 to rotate through the front transmission belt 116, and the inner transmission wheel 108 drives the rear transmission wheel 117 and the rear eccentric rotating wheel 118 to rotate through the inner transmission belt 112. When the titanium alloy rod 4 passes between the two front sensors 103, the front sensor 103 detects the titanium alloy rod 4 and controls the door closing electric cylinder 202 close to the side of the front sensor 103 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise, and the titanium alloy rod 4 enters the heating furnace body 201, and then enters the furnace cover 206. After the titanium alloy rod 4 enters the heating furnace body 201, the door closing electric cylinder 202 contracts, so that the door panel 205 is closed, so that the heating furnace body 201 is closed, and the titanium alloy rod 4 is induction heated by the induction coil 207. When the titanium alloy rod 4 moves between the two rear sensors 104, the rear sensor 104 detects the titanium alloy rod 4 and controls the door closing electric cylinder 202 close to the side of the rear sensor 104 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise, and the titanium alloy rod 4 leaves the heating furnace body 201. Similarly, the rotation of the rear eccentric wheel 118 will drive the lifting and lowering tooth plate 308 of the loading and unloading mechanism located on one side of the rear eccentric wheel 118 to move up and down through the cooperation between the rear eccentric column 119 and the sliding groove of the transverse groove rod 303, thereby realizing the discharge of materials.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tunnel-type induction heating furnace for processing titanium alloy bars, comprising a conveying mechanism for conveying titanium alloy bars (4), characterized in that: The conveying mechanism comprises a housing (101), the conveying mechanism being provided with two loading and unloading mechanisms for respectively feeding in and feeding out the titanium alloy bars (4), the loading and unloading mechanisms comprising a fixing frame (301), the fixing frame (301) being fixedly mounted in the housing (101), the conveying mechanism being provided with a heating mechanism for induction heating the titanium alloy bars (4), the heating mechanism comprising a heating furnace body (201) and a furnace cover (206), the heating furnace body (201) being fixedly mounted on the housing (101), and the furnace cover (206) being located in the heating furnace body (201); The conveying mechanism comprises two front eccentric rotating wheels (114) and two rear eccentric rotating wheels (118) rotatably mounted in the housing (101); a front eccentric column (115) is eccentrically fixedly mounted on the front eccentric rotating wheel (114); and a rear eccentric column (119) is eccentrically fixedly mounted on the rear eccentric rotating wheel (118); The loading and unloading mechanism comprises two lifting tooth plates (308) and two fixed tooth plates (309), the fixed tooth plates (309) are provided with four sections of inclined surfaces, and the lifting tooth plates (308) are provided with three sections of inclined surfaces. In an initial state, the three sections of inclined surfaces of the lifting tooth plates (308) and the rear three sections of inclined surfaces of the fixed tooth plates (309) are in the same plane, and when the lifting tooth plates (308) are raised, the three sections of inclined surfaces of the lifting tooth plates (308) and the front three sections of inclined surfaces of the fixed tooth plates (309) are in the same plane.
2. The tunnel induction heating furnace for titanium alloy bar processing according to claim 1, characterized in that: The conveying mechanism further comprises a plurality of feet (102) fixedly mounted on the bottom of the outer shell (101); two conveying wheels (120) are rotatably mounted in the outer shell (101); an upper transmission wheel (121) is fixedly mounted on the conveying wheels (120); a conveying belt (122) is wound around the two conveying wheels (120); a plurality of placement rollers (123) are rotatably mounted on the conveying belt (122) at equal intervals; a self-rotating gear (124) is fixedly mounted on each of the placement rollers (123); Two front sensor racks (125) and two rear sensor racks (126) are fixedly mounted on the housing (101); the front sensor rack (125) is fixedly mounted with a front sensor (103); the rear sensor rack (126) is fixedly mounted with a rear sensor (104); the front sensor rack (125) is located outside the heating furnace body (201); the rear sensor rack (126) is located inside the heating furnace body (201) and outside the furnace cover (206); and the placement roller (123) is made of a superconductor material.
3. The tunnel induction heating furnace for titanium alloy bar processing according to claim 2, characterized in that: An inner motor (105) is fixedly mounted in the outer shell (101), a motor bevel gear (106) is fixedly mounted on the motor shaft of the inner motor (105), a transmission shaft (109) is rotatably mounted in the outer shell (101), an outer transmission wheel (110), an inner transmission wheel (108) and a side bevel gear (107) are fixedly mounted on the transmission shaft (109), the side bevel gear (107) is meshed with the motor bevel gear (106), a vertical transmission belt (111) is wound around the outer transmission wheel (110) and the upper transmission wheel (121), a front outer wheel (113) is fixedly mounted on the front eccentric rotating wheel (114), a rear transmission wheel (117) is fixedly mounted on the rear eccentric rotating wheel (118), an inner transmission belt (112) is wound around the rear transmission wheel (117) and the inner transmission wheel (108), and a front transmission belt (116) is wound around the front outer wheel (113) and the inner transmission wheel (108).
4. The tunnel induction heating furnace for titanium alloy bar processing according to claim 2, characterized in that: The heating mechanism comprises an induction coil (207) arranged in the furnace cover (206); a fixed rack (208) is fixedly installed in the housing (101); the fixed rack (208) is meshed with the self-rotating gear (124); and the fixed rack (208) and the self-rotating gear (124) are made of ceramic material.
5. The tunnel-type induction heating furnace for titanium alloy bar processing according to claim 4, characterized in that: The heating furnace body (201) is provided with two door opening modules, the door opening modules comprising a door closing electric cylinder (202) fixedly mounted on the heating furnace body (201), a lifting plate (203) fixedly mounted on the output end of the door closing electric cylinder (202), a lifting column (204) fixedly mounted on the lifting plate (203), the lifting column (204) being slidably mounted on the heating furnace body (201), a door panel (205) fixedly mounted below the lifting column (204), the door panel (205) being slidably mounted on the heating furnace body (201), the door closing electric cylinder (202) of the door opening module close to the side of the front sensor (103) being electrically connected to the front sensor (103), and the door closing electric cylinder (202) of the door opening module close to the predicted side of the rear sensor (104) being electrically connected to the rear sensor (104).
6. The tunnel-type induction heating furnace for titanium alloy bar processing according to claim 3, characterized in that: The loading and unloading mechanism also includes a lifting slide bar (302) slidably mounted in the fixed frame (301), a lifting top frame (304) fixedly mounted on the lifting slide bar (302), a transverse groove rod (303) fixedly mounted below the lifting slide bar (302), a slide groove is provided on the transverse groove rod (303), a connecting column (307) fixedly mounted on the lifting top frame (304), a lifting tooth plate (308) fixedly mounted on the connecting column (307), an adjusting connecting plate (305) fixedly mounted in the outer shell (101), a connecting folding plate (306) fixedly mounted on the adjusting connecting plate (305), and the connecting folding plate (306) and the fixed tooth plate (309) are fixedly mounted.
7. The tunnel-type induction heating furnace for titanium alloy bar processing according to claim 6, characterized in that: The loading and unloading mechanism located on one side of the inner motor (105) is used to load the titanium alloy bar (4), and the front eccentric column (115) slides in the slide groove of the transverse groove rod (303).
8. The tunnel-type induction heating furnace for titanium alloy bar processing according to claim 6, characterized in that: The loading and unloading mechanism located on one side of the rear eccentric rotating wheel (118) is used to unload the titanium alloy bar (4), and the rear eccentric column (119) slides in the slide groove of the transverse groove rod (303).
Citation Information
Patent Citations
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