Continuous production device for flavoring pseudosciaena crocea and pseudosciaena crocea flavoring method

Abstract

The invention relates to large yellow croaker processing equipment, in particular to a large yellow croaker tasty continuous production device and a large yellow croaker tasty method. The rack is provided with a controller, a horizontal conveying mechanism, and a shape detection mechanism, a punching mechanism and a pickling mechanism which are sequentially arranged along the feeding direction of the horizontal conveying mechanism; the shape detection mechanism is located above the horizontal conveying mechanism, and the shape detection mechanism is used for detecting the shapes of the maw and the back of the pseudosciaena crocea; the controller is used for receiving information sent by the shape detection mechanism and generating a fish maw punching feeding table and a fish back punching feeding table; the two groups of punching mechanisms are used for punching the fish maw and the fish back according to the fish maw punching feeding table and the fish back punching feeding table respectively; and the pickling mechanism is used for storing and pickling the punched large yellow croakers. The continuous production device for making the pseudosciaena crocea be tasty is beneficial for making the pseudosciaena crocea be tasty fully, the pickling effect is improved, the punching precision under different fish body sizes and shapes can be met, and fish meat is prevented from being damaged.

Description

Technical Field

[0001] The invention relates to large yellow croaker processing equipment, in particular to a large yellow croaker flavoring continuous production device and a large yellow croaker flavoring method. Background Art

[0002] Large yellow croaker is the main economic fish in my country's coastal waters. The processing method of large yellow croaker includes the steps of sorting, dephosphorization, de-visceration, cleaning, pickling and freezing. Among them, the seasoning processing equipment for fish products can refer to the Chinese utility model patent with application number 201721793204.0, named as an eel piercing and meat removal equipment. The core of the seasoning processing equipment is to use a punching mechanism to punch holes on the surface of the fish body for seasoning. The traditional punching mechanism is simple in design. In order to improve the marinating effect, it can only increase the number of punching needles, increase the depth and density of punching, but this method causes greater damage to the fish meat and easily leads to uneven marinating, affecting the flavor of the product. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a continuous production device and a method for flavoring large yellow croaker, which are beneficial to improving the uniform flavoring of large yellow croaker, avoiding damage to fish meat and improving the flavor.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a continuous production device for flavoring large yellow croaker, comprising a frame, the frame is provided with a controller, a horizontal conveying mechanism, and a shape detection mechanism, a punching mechanism and a pickling mechanism sequentially arranged along the feeding direction of the horizontal conveying mechanism; The shape detection mechanism is located above the horizontal conveying mechanism, and is used to detect the shapes of the belly and back of the large yellow croaker respectively; The controller is used to receive information sent by the shape detection mechanism and generate a fish belly punching feed table and a fish back punching feed table; Two sets of punching mechanisms punch holes in the fish belly and fish back respectively according to the fish belly punching feed table and the fish back punching feed table; The pickling mechanism is used for storing and pickling the punched large yellow croaker.

[0005] Furthermore, the shape detection mechanism is used to respectively detect the coordinates of the belly and back of the large yellow croaker in the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism.

[0006] Furthermore, the shape detection mechanism includes a detection camera, and the detection camera is liftably arranged on a frame.

[0007] Furthermore, the two sets of punching mechanisms punch holes in the fish belly and the fish back according to the fish belly punching feed table and the fish back punching feed table along the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism.

[0008] Furthermore, the punching mechanism includes a pneumatic feed seat, a punching motor and a needle roller. The pneumatic feed seat is slidably arranged on the frame along a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism. The punching motor is arranged on the pneumatic feed seat. The punching motor is connected to the needle roller. The needle roller is rotatably arranged on the pneumatic feed seat, and a needle is provided on the surface of the needle roller.

[0009] Furthermore, the horizontal conveying mechanism includes a conveying motor, a conveying roller group and a conveying belt. The conveying motor and the conveying roller group are both arranged on the frame, the conveying motor and the conveying roller group are connected, and the conveying belt is arranged on the conveying roller group.

[0010] Furthermore, a rubber layer is provided on the conveyor belt, and an anti-skid groove is provided on the surface of the rubber layer.

[0011] Furthermore, the pickling mechanism comprises a pickling tank, which is connected to the discharge end of the horizontal conveying mechanism, and the pickling tank contains pickling liquid.

[0012] Furthermore, it also includes a sorting mechanism, which is arranged on the frame. The sorting mechanism is provided with more than two discharge ports, and each discharge port is connected to a group of horizontal conveying mechanisms.

[0013] The present invention also provides a method for flavoring large yellow croaker, which is implemented by using a continuous production device for flavoring large yellow croaker. The method for flavoring large yellow croaker comprises the following steps: S1, using a horizontal conveying mechanism to convey horizontally placed large yellow croaker at a preset speed; S2, using a shape detection mechanism to collect the shapes of the belly and back of the large yellow croaker and send them to a controller; S3, the controller generates a fish belly punching feed table and a fish back punching feed table in combination with the feeding speed of the horizontal conveying mechanism; S4, the controller controls two sets of punching mechanisms to perform follow-up profiling punching operations on the fish belly and the fish back according to the fish belly punching feed table and the fish back punching feed table; S5, the horizontal conveying mechanism sends the punched large yellow croaker to the pickling mechanism for pickling.

[0014] The beneficial effects of the present invention are as follows: a continuous production device for seasoning large yellow croaker and a method for seasoning large yellow croaker, the device mainly comprises a horizontal conveying mechanism, a shape detection mechanism, a punching mechanism and a pickling mechanism, the horizontal conveying mechanism is used to convey the large yellow croaker placed horizontally at a preset speed, when the large yellow croaker passes under the shape detection mechanism, the shape detection mechanism collects the shapes of the fish belly and the fish back of the large yellow croaker, and can record and send them to a controller in the form of coordinates, the controller generates a fish belly punching feed table and a fish back punching feed table after analysis and calculation according to the received data information combined with the large yellow croaker size specification and pickling requirements, and the feeding speed of the horizontal conveying mechanism, and controls two groups of punching mechanisms to punch holes in the fish belly according to the fish belly punching feed table and the fish back punching feed table. The fish belly and the fish back are subjected to follow-up profiling punching operation, which ensures the consistency of the punching depth and density of the fish of the same size and specification, and the punching depth and density can be adaptively adjusted for fish of different specifications. Since the fat content of the fish belly and the fish back is high, the punching and pickling effect in this area directly affects the pickled flavor of the whole fish. The use of the punching device and the punching method of the present invention is conducive to full flavoring, improving the pickling effect, and ensuring the consistency of the taste of the product, and can meet the punching accuracy under different fish body sizes and shapes, avoid damaging the fish meat, and improve product quality. It can realize automated operation, intelligent operation, improve the processing efficiency of large yellow croaker, save labor costs, and the equipment is simple to operate and maintain. It can be matched with a control system including a learning function to meet different processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the structure of a continuous production device for flavoring large yellow croaker; Figure 2 Another structural schematic diagram of a continuous production device for flavoring large yellow croaker; Description of labels: 1. Frame; 2. Horizontal conveying mechanism; 21. Conveyor belt; 3. Shape detection mechanism; 31. Detection camera; 4. Punching mechanism; 41. Pneumatic feed seat; 42. Punching motor; 43. Needle roller; 44. Needle piercing; 5. Pickling mechanism; 51. Pickling tank; 6. Sorting mechanism. DETAILED DESCRIPTION

[0016] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in combination with the implementation modes and the accompanying drawings.

[0017] Please refer to Figure 1 to Figure 2 As shown, the continuous production device for flavoring large yellow croaker of the present invention comprises a frame 1, the frame 1 is provided with a controller, a horizontal conveying mechanism 2, and a shape detection mechanism 3, a punching mechanism 4 and a pickling mechanism 5 which are sequentially arranged along the feeding direction of the horizontal conveying mechanism 2; The shape detection mechanism 3 is located above the horizontal conveying mechanism 2, and the shape detection mechanism 3 is used to detect the shapes of the belly and back of the large yellow croaker respectively; The controller is used to receive information sent by the shape detection mechanism 3 and generate a fish belly punching feed table and a fish back punching feed table; Two sets of punching mechanisms 4 punch holes in the fish belly and fish back respectively according to the fish belly punching feed table and the fish back punching feed table; The pickling mechanism 5 is used for storing and pickling the punched large yellow croaker.

[0018] From the above description, it can be seen that the beneficial effects of the present invention are: the continuous production device for flavoring large yellow croaker mainly includes a horizontal conveying mechanism 2, a shape detection mechanism 3, a punching mechanism 4 and a pickling mechanism 5. The horizontal conveying mechanism 2 is used to convey the large yellow croaker placed horizontally at a preset speed. When the large yellow croaker passes under the shape detection mechanism 3, the shape detection mechanism 3 collects the shapes of the belly and the back of the large yellow croaker, which can be recorded and sent to the controller in the form of coordinates. The controller generates a belly punching feed table and a back punching feed table according to the received data information combined with the large yellow croaker size specifications and pickling requirements, and the feeding speed of the horizontal conveying mechanism 2 through analysis and calculation. According to the belly punching feed table and the back punching feed table, the two groups of punching mechanisms 4 are respectively controlled to punch the holes. The fish belly and the fish back are subjected to follow-up profiling punching operation, which ensures the consistency of the punching depth and density of the fish of the same size and specification, and the punching depth and density can be adaptively adjusted for fish of different specifications. Since the fat content of the fish belly and the fish back is high, the punching and pickling effect in this area directly affects the pickled flavor of the whole fish. The use of the punching device and the punching method of the present invention is conducive to full flavoring, improving the pickling effect, and ensuring the consistency of the taste of the product, and can meet the punching accuracy under different fish body sizes and shapes, avoid damaging the fish meat, and improve product quality. It can realize automated operation, intelligent operation, improve the processing efficiency of large yellow croaker, save labor costs, and the equipment is simple to operate and maintain. It can be matched with a control system including a learning function to meet different processing needs.

[0019] In an optional embodiment, the shape detection mechanism 3 is used to respectively detect the coordinates of the belly and back of the large yellow croaker in the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2.

[0020] From the above description, it can be seen that taking a side edge of the horizontal conveying mechanism 2 as a reference, the shape detection mechanism 3 is used to identify the distances of various parts of the belly and back of the large yellow croaker from the reference edge, and the distances are recorded as the coordinates of the belly and back of the large yellow croaker relative to the reference edge. The coordinate position is the exact feeding position of the punching mechanism 4.

[0021] In an optional embodiment, the shape detection mechanism 3 includes a detection camera 31 , and the detection camera 31 is liftably disposed on the frame 1 .

[0022] From the above description, it can be seen that the viewing angle and illumination of the detection camera 31 are aligned with the upper surface of the horizontal conveying mechanism 2, and the focus is adjusted by adjusting the height of the detection camera 31 to ensure that the collected image is clear.

[0023] In an optional embodiment, two sets of punching mechanisms 4 punch holes in the fish belly and the fish back according to a fish belly punching feed table and a fish back punching feed table along a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2 .

[0024] From the above description, it can be seen that the fish body is placed horizontally on the horizontal conveying mechanism 2, and the two sets of punching mechanisms 4 can feed the fish body in the middle from both sides synchronously, and can punch holes while squeezing to improve the punching quality and avoid displacement of the fish body.

[0025] In an optional embodiment, the punching mechanism 4 includes a pneumatic feed seat 41, a punching motor 42 and a needle roller 43. The pneumatic feed seat 41 is slidably set on the frame 1 along a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2. The punching motor 42 is set on the pneumatic feed seat 41. The punching motor 42 is connected to the needle roller 43. The needle roller 43 is rotatably set on the pneumatic feed seat 41, and a needle 44 is provided on the surface of the needle roller 43.

[0026] From the above description, it can be seen that the pneumatic feed seat 41 uses air pressure to control the feed amount, and the punching motor 42 is used to control the direction and speed of the needle roller 43. The needle roller 43 rotates while the fish body is conveyed to complete the punching operation on the fish body.

[0027] In an optional embodiment, the horizontal conveying mechanism 2 includes a conveying motor, a conveying roller group and a conveying belt 21. The conveying motor and the conveying roller group are both arranged on the frame 1, the conveying motor and the conveying roller group are connected, and the conveying belt 21 is arranged on the conveying roller group.

[0028] From the above description, it can be known that the conveying motor is used to drive the conveying roller group to rotate, thereby driving the conveyor belt 21 to feed the horizontally placed large yellow croaker at a preset speed.

[0029] In an optional embodiment, a rubber layer is provided on the conveyor belt 21, and an anti-skid groove is provided on the surface of the rubber layer.

[0030] From the above description, it can be seen that the rubber layer has a protective and anti-skid function to prevent damage to the fish meat, and the provision of the anti-skid groove further prevents the large yellow croaker from slipping on the conveyor belt 21.

[0031] In an optional embodiment, the pickling mechanism 5 includes a pickling tank 51 , which is connected to the discharge end of the horizontal conveying mechanism 2 , and the pickling tank 51 contains pickling liquid.

[0032] As can be seen from the above description, the punched large yellow croaker is sent to the pickling tank 51 and pickled for different times according to the different punching conditions.

[0033] In an optional embodiment, an ultrasonic vibration generator is provided in the pickling tank 51 .

[0034] From the above description, it can be seen that the pickling effect of large yellow croaker is improved by using an ultrasonic vibration generator.

[0035] In an optional embodiment, a sorting mechanism 6 is further included. The sorting mechanism 6 is arranged on the frame 1. The sorting mechanism 6 is provided with more than two discharge ports, and each discharge port is connected to a group of horizontal conveying mechanisms 2.

[0036] From the above description, it can be seen that the function of the sorting mechanism 6 is to classify the fish according to their sizes, and send the sorted large yellow croakers of the same size specification into the punching mechanism 4 in the same batch, which is conducive to improving production continuity, ensuring processing accuracy and improving efficiency.

[0037] Please refer to Figure 1 to Figure 2 As shown, the first embodiment of the present invention is: a continuous production device for flavoring large yellow croaker, comprising a frame 1, the frame 1 is provided with a controller, a horizontal conveying mechanism 2, and a shape detection mechanism 3, a punching mechanism 4 and a pickling mechanism 5 sequentially arranged along the feeding direction of the horizontal conveying mechanism 2; The shape detection mechanism 3 is located above the horizontal conveying mechanism 2, and the shape detection mechanism 3 is used to detect the shapes of the belly and back of the large yellow croaker respectively; The controller is used to receive information sent by the shape detection mechanism 3 and generate a fish belly punching feed table and a fish back punching feed table; Two sets of punching mechanisms 4 punch holes in the fish belly and fish back respectively according to the fish belly punching feed table and the fish back punching feed table; The pickling mechanism 5 is used for storing and pickling the punched large yellow croaker.

[0038] The shape detection mechanism 3 is used to respectively detect the coordinates of the belly and back of the large yellow croaker in the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2. The shape detection mechanism 3 includes a detection camera 31 and a spectroscope. The detection camera 31 is arranged on the frame 1 in a liftable manner, and the light and angle of the detection camera 31 are adjusted by the spectroscope. The two sets of punching mechanisms 4 punch holes in the belly and back of the fish according to the belly punching feed table and the back punching feed table in the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2. The punching mechanism 4 includes a pneumatic feed seat 41, a punching motor 42 and a needle roller 43. The pneumatic feed seat 41 is slidably arranged on the frame 1 in a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism 2. The punching motor 42 is arranged on the pneumatic feed seat 41. The punching motor 42 is connected to the needle roller 43. The needle roller 43 is a rubber roller. The needle roller 43 is rotatably arranged on the pneumatic feed seat 41. The shape of the needle roller 43 is cylindrical. The surface of the needle roller 43 is provided with piercing needles 44 along the circumferential direction and the generatrix direction. The needle roller 43 and the piercing needle 44 can be designed as a hollow structure interconnected, and an injection pipe is connected to the needle roller 43 to provide degreasing liquid and the like for injection while punching, which is conducive to improving the taste. The horizontal conveying mechanism 2 includes a conveying motor, a conveying roller group and a conveying belt 21. The conveying motor and the conveying roller group are both arranged on the frame 1. The conveying motor and the conveying roller group are connected, and the conveying belt 21 is arranged on the conveying roller group. A rubber layer is provided on the conveying belt 21, and an anti-skid groove is provided on the surface of the rubber layer. The anti-skid groove pattern is perpendicular to the feeding direction of the punching mechanism 4 to avoid sliding during punching. The pickling mechanism 5 includes a pickling pool 51, which is connected to the discharge end of the horizontal conveying mechanism 2. The pickling pool 51 contains pickling liquid, and the pickling time is 5h~10h. An ultrasonic vibration generator is provided in the pickling pool 51. It also includes a sorting mechanism 6, which is arranged on the frame 1. The sorting mechanism 6 is provided with more than two discharge ports, and each discharge port is connected to a group of horizontal conveying mechanisms 2. A feeding detection sensor is provided on the frame 1, and the feeding detection sensor is located above the conveyor belt 21. When the large yellow croaker is sensed to be fed, the controller controls the coupling of the above components.

[0039] Please refer to Figure 1 to Figure 2 As shown, the second embodiment of the present invention is: the present invention also provides a method for flavoring large yellow croaker, which is implemented by a continuous production device for flavoring large yellow croaker, and the method for flavoring large yellow croaker comprises the following steps: S1, using a horizontal conveying mechanism to convey horizontally placed large yellow croaker at a preset speed; S2, using a shape detection mechanism to collect the shapes of the belly and back of the large yellow croaker and send them to a controller; S3, the controller generates a fish belly punching feed table and a fish back punching feed table in combination with the feeding speed of the horizontal conveying mechanism; S4, the controller controls two sets of punching mechanisms to perform follow-up profiling punching operations on the fish belly and the fish back according to the fish belly punching feed table and the fish back punching feed table; S5, the horizontal conveying mechanism sends the punched large yellow croaker to the pickling mechanism for pickling.

[0040] In summary, the continuous production device for flavoring large yellow croaker of the present invention mainly comprises a horizontal conveying mechanism, a shape detection mechanism, a punching mechanism and a pickling mechanism. The horizontal conveying mechanism is used to convey the large yellow croaker placed horizontally at a preset speed. When the large yellow croaker passes under the shape detection mechanism, the shape detection mechanism collects the shapes of the belly and the back of the large yellow croaker, which can be recorded and sent to the controller in the form of coordinates. The controller generates a belly punching feed table and a back punching feed table according to the received data information combined with the size specifications of the large yellow croaker and the pickling requirements and the feeding speed of the horizontal conveying mechanism through analysis and calculation. According to the belly punching feed table and the back punching feed table, two groups of punching mechanisms are respectively controlled to simulate the belly and the back of the fish. The punching operation of the present invention ensures the consistency of the punching depth and density of fish of the same size and specification, and the punching depth and density of fish of different specifications can be adaptively adjusted. Due to the high fat content in the belly and back of the fish, the punching and pickling effect in this area directly affects the pickled flavor of the whole fish. The use of the punching device and the punching method of the present invention is conducive to full flavoring, improving the pickling effect, and ensuring the consistency of the taste of the product, and can meet the punching accuracy under different fish sizes and shapes, avoid damaging the fish meat, and improve product quality. It can realize automated operation, intelligent operation, improve the processing efficiency of large yellow croaker, save labor costs, and the equipment is simple to operate and maintain. It can be matched with a control system including a learning function to meet different processing needs.

[0041] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A continuous production device for tasting large yellow croaker, characterized in that: The machine comprises a frame, which is provided with a controller, a horizontal conveying mechanism, and a shape detection mechanism, a punching mechanism and a pickling mechanism which are sequentially arranged along the feeding direction of the horizontal conveying mechanism; The shape detection mechanism is located above the horizontal conveying mechanism, and is used to detect the shapes of the belly and back of the large yellow croaker respectively; The controller is used to receive information sent by the shape detection mechanism and generate a fish belly punching feed table and a fish back punching feed table; Two sets of punching mechanisms punch holes in the fish belly and fish back respectively according to the fish belly punching feed table and the fish back punching feed table; The pickling mechanism is used for storing and pickling the punched large yellow croaker.

2. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The shape detection mechanism is used to respectively detect the coordinates of the belly and back of the large yellow croaker in the horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism.

3. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The shape detection mechanism comprises a detection camera, and the detection camera is arranged on a frame in a liftable manner.

4. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The two sets of punching mechanisms punch holes in the fish belly and the fish back according to a fish belly punching feed table and a fish back punching feed table along a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism.

5. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The punching mechanism includes a pneumatic feed seat, a punching motor and a needle roller. The pneumatic feed seat is slidably arranged on the frame in a horizontal direction perpendicular to the feeding direction of the horizontal conveying mechanism. The punching motor is arranged on the pneumatic feed seat. The punching motor is connected to the needle roller. The needle roller is rotatably arranged on the pneumatic feed seat, and needles are arranged on the surface of the needle roller.

6. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The horizontal conveying mechanism comprises a conveying motor, a conveying roller group and a conveying belt. The conveying motor and the conveying roller group are both arranged on a frame, the conveying motor and the conveying roller group are connected, and the conveying belt is arranged on the conveying roller group.

7. The continuous production device for tasty large yellow croaker according to claim 6, characterized in that: A rubber layer is provided on the conveyor belt, and an anti-skid groove is provided on the surface of the rubber layer.

8. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: The pickling mechanism comprises a pickling tank, which is connected to the discharge end of the horizontal conveying mechanism, and the pickling tank contains pickling liquid.

9. The continuous production device for tasty large yellow croaker according to claim 1, characterized in that: It also includes a sorting mechanism, which is arranged on the frame and has more than two discharge ports, each of which is connected to a group of horizontal conveying mechanisms.

10. A method for flavoring large yellow croaker, characterized in that: The method for flavoring large yellow croaker is implemented by using the continuous production device for flavoring large yellow croaker according to any one of claims 1 to 9, and the method for flavoring large yellow croaker comprises the following steps: S1, using a horizontal conveying mechanism to convey horizontally placed large yellow croaker at a preset speed; S2, using a shape detection mechanism to collect the shapes of the belly and back of the large yellow croaker and send them to a controller; S3, the controller generates a fish belly punching feed table and a fish back punching feed table in combination with the feeding speed of the horizontal conveying mechanism; S4, the controller controls two sets of punching mechanisms to perform follow-up profiling punching operations on the fish belly and the fish back according to the fish belly punching feed table and the fish back punching feed table; S5, the horizontal conveying mechanism sends the punched large yellow croaker to the pickling mechanism for pickling.

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