Comprehensive cleaning device for filter element production

Abstract

The invention discloses a comprehensive cleaning device for filter element production, and belongs to the technical field of filter element cleaning. Comprising a shell, a flushing mechanism, a brushing mechanism, a drying mechanism and an anti-splashing mechanism, a containing cavity is formed in the shell, a plurality of limiting grooves distributed in a circumferential array mode are formed in the containing cavity, filter elements are clamped and fixed in the limiting grooves, the flushing mechanism comprises a water inlet pipe and a spraying head, and the flushing mechanism is used for flushing the filter elements in the containing cavity; the scrubbing mechanism comprises scrubbing rollers, a first motor and an adjusting assembly, the scrubbing rollers are arranged between two adjacent groups of filter elements and are arranged in a circumferential array, the first motor is used for driving the scrubbing rollers to rotate, and the adjusting assembly is used for adjusting the distance between the scrubbing rollers and the filter elements; the drying mechanism is used for drying the filter element in the containing cavity, and the anti-splashing mechanism is used for preventing impurities in the containing cavity from blocking the drying mechanism. According to the invention, multiple groups of filter elements can be flushed at the same time, the flushing efficiency of the filter elements is improved, and the water consumption for flushing the filter elements is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of filter element cleaning, and in particular to a comprehensive cleaning device for filter element production. Background Art

[0002] A water purifier is a device used to filter and purify tap water. Its purpose is to remove impurities, bacteria, heavy metals and other harmful substances in the water, thereby improving the quality and safety of the water. The filter element of the water purifier is a key component inside the water purifier. The filter element is usually made of different materials, such as activated carbon, reverse osmosis membrane, etc. Different types of filter elements can effectively filter specific pollutants. During use, the filter element will accumulate dirt, impurities and chemicals in the water, such as chlorine, heavy metals and bacteria. These substances will block the pores of the filter element and affect its filtering effect. Regular cleaning of the filter element can remove these obstacles and ensure that the water quality is clear and free of impurities.

[0003] The existing filter element cleaning device is shown in the Chinese application with application number: 202020300499.9: A household water purifier filter element cleaning device, which includes a cleaning box, a connecting block, a column and a second threaded rod. The filter element is sleeved on the outside of the column, and the filter element is fixed between the fixed cover and the rubber platform by screwing the first nut and the external thread spirally connected. The second threaded rod is spirally connected to the threaded hole to place the filter element in the cleaning box, and the cleaning brush is fitted to the filter element by moving the first threaded rod in the through hole. Water is sprayed from the water outlet to clean the filter while spraying water, thereby increasing the filter cleaning effect and preventing the filter from being damaged by shaking.

[0004] The prior art has the following defects: in the above-mentioned filter element cleaning device, the filter element needs to be cleaned individually, the cleaning process is time-consuming and cumbersome, and the cleaning efficiency is low. When multiple groups of filter elements need to be cleaned, each filter element needs to be cleaned individually, which significantly increases the time of the entire cleaning operation. At the same time, during the cleaning process, the equipment needs to consume a large amount of water to flush the filter element, and in the process of individual cleaning, the amount of water used greatly exceeds the necessary cleaning water amount, resulting in an increase in the cleaning cost of the filter element and a waste of resources. Therefore, there is room for improvement. Summary of the invention

[0005] In order to solve the above-mentioned technical problems, the present invention provides a comprehensive cleaning device for filter element production to solve the technical problems of low cleaning efficiency and large water resource consumption of the filter element cleaning device.

[0006] The present invention is achieved through the following technical solutions: A comprehensive cleaning device for filter element production, comprising a shell, a flushing mechanism, a brushing mechanism, a drying mechanism and an anti-splashing mechanism, wherein a accommodating chamber is arranged in the shell, and the flushing mechanism, the brushing mechanism, the drying mechanism and the anti-splashing mechanism are arranged in the accommodating chamber; a plurality of groups of clamping grooves distributed in a circular array are arranged in the accommodating chamber, and the filter element is clamped and fixed in the clamping grooves, the flushing mechanism comprises a water inlet pipe and a spray head, and the flushing mechanism is used to flush the filter element in the accommodating chamber; the brushing mechanism comprises a brushing roller, a first motor and an adjusting component, the brushing roller is arranged between two adjacent groups of filter elements and arranged in a circular array, the first motor is used to drive the brushing roller to rotate, and the adjusting component is used to adjust the distance between the brushing roller and the filter element; the drying mechanism is used to dry the filter element in the accommodating chamber, and the anti-splashing mechanism is used to prevent impurities in the accommodating chamber from clogging the drying mechanism.

[0007] Preferably, the brushing mechanism further includes a main brush, which is vertically arranged at the center of the accommodating cavity, and is used to brush the filter element in the accommodating cavity. The main brush is driven to rotate by a driving assembly.

[0008] Preferably, the adjustment assembly includes an adjustment plate, the adjustment plates are distributed in a circular array, the first motor and the scrubbing roller are arranged on the circumferential edge of the adjustment plate, and the adjustment plate is driven to rotate by a driving assembly.

[0009] Preferably, the driving assembly includes a second motor, a sleeve, a first gear, a second gear and a third motor, the sleeve is sleeved on the output shaft of the second motor, the output shaft of the second motor is coaxially fixed with the main brush, the sleeve is coaxially fixed with the adjustment plate, the first gear is sleeved on the outer peripheral surface of the sleeve and coaxially fixed with the sleeve, the third motor is used to drive the second gear to rotate, and the second gear is meshed with the first gear.

[0010] Preferably, a limiting groove is provided at the end of the output shaft of the second motor, and a limiting block is provided at the bottom of the main brush. The limiting groove matches the shape of the limiting block. A paddle is also provided on the upper end surface of the limiting groove, and the paddle is used to limit the displacement of the limiting block in the vertical direction. A spring is also provided at the bottom of the limiting groove, and the spring abuts against the bottom of the limiting block.

[0011] Preferably, the drying mechanism comprises a heating plate and an exhaust fan, the heating plate is used to heat the inner wall of the accommodating cavity, a plurality of groups of exhaust holes are arranged on the inner wall of the accommodating cavity, and the exhaust fan is connected to the exhaust holes.

[0012] Preferably, the anti-splash mechanism includes a first plate, a second plate and a fourth motor, the first plates are distributed in a circular array on the bottom surface of the accommodating cavity, the second plate is vertically arranged on the circular edge of the first plate, the second plate cover is arranged on the exhaust hole, and the fourth motor is used to drive the first plate to rotate.

[0013] Preferably, an ultrasonic cleaning machine is also provided in the accommodating chamber.

[0014] Preferably, a water quality detector is further provided in the accommodating chamber, a water outlet valve is further provided at the drain outlet of the accommodating chamber, and the water quality detector is communicatively connected with the water outlet valve and the ultrasonic cleaning machine.

[0015] Preferably, the scrubbing roller is spiral-shaped.

[0016] The beneficial effects of the present invention are: 1. By placing multiple filter elements in the accommodating chamber at the same time, the cleaning process can process multiple groups of filter elements at one time, which greatly improves the cleaning efficiency of the production line. Compared with the method of cleaning a single filter element one by one, it can significantly shorten the total cleaning time and improve production efficiency. Since multiple filter elements are cleaned at the same time, the flushing mechanism can be designed to centrally supply water to avoid waste caused by opening the water source multiple times. The design of the scrubbing mechanism enables the scrubbing roller to physically scrub the filter element immediately after flushing. This double cleaning mode ensures that the dirt on the surface of the filter element is completely removed, while reducing the accumulation of retained water after cleaning. The drying mechanism can effectively remove the residual water on the surface of the filter element after flushing and scrubbing, reduce the risk of re-contamination of the filter element, and improve production efficiency. The anti-splash mechanism prevents impurities generated during the cleaning and flushing process from splashing into the drying mechanism of the equipment, thereby improving the reliability and operational stability of the equipment. 2. Through the setting of the drive assembly, the third motor drives the second gear to rotate, thereby driving the first gear and the shaft sleeve to rotate, and the adjustment plate rotates to achieve precise adjustment of the distance between the scrubbing roller and the filter element, allowing the operator to freely select the appropriate scrubbing intensity and contact distance according to the different conditions of the filter element (such as dirt thickness, material, etc.); through the direct drive of the second motor, the main brush can rotate and clean at a stable speed and force, ensuring that the main brush can effectively and comprehensively clean the filter element, improving the efficiency of the cleaning process, ensuring more uniform cleaning, and improving the cleaning effect; 3. The second plate is used to cover the exhaust holes to prevent impurities from entering the exhaust holes; the second plate is rotated to expose the exhaust holes to ensure that moisture can be effectively removed, thereby improving the operational flexibility of the equipment; the anti-splash mechanism effectively prevents the accumulation of impurities and equipment damage, reduces downtime caused by blockage, and improves the efficiency of the entire production process; the anti-splash mechanism covers the exhaust holes through the second plate during the cleaning process to prevent dirt and impurities from splashing into the exhaust holes during the flushing operation, causing blockage in the exhaust system, ensuring unobstructed exhaust and maintaining a good working environment.

[0017] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the background technology, the drawings required for use in the embodiments of the present invention or the background technology will be described below.

[0019] The drawings herein are incorporated into the specification and constitute a part of the specification. These drawings illustrate embodiments consistent with the present disclosure and, together with the specification, are used to illustrate the technical solutions disclosed in the present invention.

[0020] Figure 1 It is a schematic diagram of the overall structure of the cleaning device of the present invention; Figure 2 A schematic diagram of the overall structure of the cleaning device of the present invention hidden in the housing; Figure 3 This is a schematic diagram of the overall structure of the cleaning device of the present invention with the accommodating cavity hidden; Figure 4 This is a schematic diagram of the overall structure of the cleaning device of the present invention with the filter element hidden; Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0021] Legend: 1. Shell; 2. Flushing mechanism; 21. Water inlet pipe; 22. Sprinkler head; 3. Brushing mechanism; 31. Brushing roller; 32. First motor; 33. Adjustment assembly; 331. Adjustment plate; 34. Main brush; 4. Exhaust hole; 5. Anti-splash mechanism; 51. First plate; 52. Second plate; 53. Fourth motor; 6. Accommodating chamber; 7. Snap-in groove; 8. Filter element; 9. Drive assembly; 91. Second motor; 92. Bushing; 93. First gear; 94. Second gear; 95. Third motor; 10. Limiting groove; 11. Limiting block; 12. Paddle; 13. Spring. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", The directions or positional relationships indicated by "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the directions or positional relationships shown in the drawings, or are the directions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0025] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0029] See also Figure 1-Figure 5 , a comprehensive cleaning device for filter element 8 production, comprising a shell 1, a flushing mechanism 2, a brushing mechanism 3, a drying mechanism and an anti-splashing mechanism 5, a housing 1 is provided with a housing chamber 6, the flushing mechanism 2, the brushing mechanism 3, the drying mechanism and the anti-splashing mechanism 5 are arranged in the housing chamber 6; a plurality of groups of clamping grooves 7 distributed in a circumferential array are arranged in the housing chamber 6, the filter element 8 is clamped and fixed in the clamping groove 7, the flushing mechanism 2 comprises a water inlet pipe 21 and a spray head 22, the flushing mechanism 2 is used to flush the filter element 8 in the housing chamber 6; the brushing mechanism 3 comprises a brushing roller 31, a first motor 32 and an adjusting component 33, the brushing roller 31 is arranged between two adjacent groups of filter elements 8 and arranged in a circumferential array, the first motor 32 is used to drive the brushing roller 31 to rotate, and the adjusting component 33 is used to adjust the distance between the brushing roller 31 and the filter element 8; the drying mechanism is used to dry the filter element 8 in the housing chamber 6, and the anti-splashing mechanism 5 is used to prevent impurities in the housing chamber 6 from clogging the drying mechanism.

[0030] The working principle of the cleaning device in this application is: The external protection structure of the equipment provides stable support, and a plurality of snap-in grooves 7 are arranged inside. The filter element 8 is fixed in these snap-in grooves 7 by snap-in connection, so as to maintain stability and facilitate subsequent cleaning and drying operations; during the cleaning process, water enters the spray head 22 through the water inlet pipe 21, and the spray head 22 sprays water evenly to the surface of the filter element 8 in the accommodating chamber 6 to form a flushing flow. The purpose of flushing is to remove dirt and impurities on the surface of the filter element 8 by high-pressure water flow to make it preliminarily clean; the first motor 32 drives the brushing roller 31 to rotate, and the brushing roller 31 moves along the position between two adjacent groups of filter elements 8. The rotating action of the brushing roller 31 generates friction, which further In order to remove the stubborn dirt on the surface of the filter element 8, the adjustment component 33 allows the user to adjust the distance between the brushing roller 31 and the filter element 8 according to the actual situation of the filter element 8, so as to ensure the brushing effect while avoiding damage to the filter element 8; the brushing roller 31 is arranged between two adjacent groups of filter elements 8, so as to realize the simultaneous brushing of the two adjacent groups of filter elements 8, and improve the brushing efficiency of the filter element 8. After flushing and brushing, the drying module evaporates the remaining water through hot air or hot air system, so as to ensure that the filter element 8 is dried to the production requirements; through the setting of the anti-splash mechanism 5, it is ensured that other components inside the equipment, especially the drying mechanism, will not be affected by the entry of impurities.

[0031] The device places multiple filter elements 8 in the accommodating chamber 6 at the same time, so that the cleaning process can process multiple groups of filter elements 8 at one time, which greatly improves the cleaning efficiency of the production line. Compared with the method of cleaning individual filter elements 8 one by one, it can significantly shorten the total cleaning time and improve production efficiency; through the mechanized cleaning process, the need for manual intervention is reduced, the labor cost is reduced, and the work safety and management efficiency are improved; because multiple filter elements 8 are cleaned at the same time, the flushing mechanism 2 can be designed to centrally supply water to avoid the waste caused by opening the water source multiple times; the efficient spray head 22 design can make the water flow evenly covered and fully circulated, thereby ensuring the maximum utilization of water resources and reducing excessive use; the configuration of the water inlet pipe 21 and the spray head 22 is adopted , which can fully cover the filter element 8 in the entire accommodating chamber 6, ensuring that the surface of each filter element 8 can be evenly rinsed with water, thereby improving the thoroughness of cleaning; the design of the brushing mechanism 3 enables the brushing roller 31 to physically scrub the filter element 8 immediately after rinsing. This double cleaning mode ensures that the dirt on the surface of the filter element 8 is completely removed, while reducing the accumulation of retained water after cleaning; the drying mechanism can effectively remove the residual water on the surface of the filter element 8 after rinsing and brushing, reducing the risk of re-contamination of the filter element 8 and improving production efficiency. The anti-splashing mechanism 5 prevents impurities generated during the cleaning and rinsing process from splashing into the drying mechanism of the equipment, thereby avoiding equipment failure caused by impurity blockage, thereby improving the reliability and operational stability of the equipment.

[0032] In order to improve the cleaning efficiency of the filter element 8 and ensure comprehensive brushing of the surface of the filter element 8, based on this, in one embodiment, the brushing mechanism 3 also includes a main brush 34, and the main brush 34 is vertically arranged at the center position of the accommodating chamber 6. The main brush 34 is used to brush the filter element 8 in the accommodating chamber 6, and the main brush 34 is driven to rotate by the driving assembly 9. The main brush 34 is directly located at the center of the accommodating chamber 6, and can realize comprehensive brushing of the surfaces of all filter elements 8 during the cleaning process to ensure that no area is missed. Through the brushing action, the main brush 34 can effectively remove stubborn dirt and sediment on the filter element 8, especially deep dirt that the brushing roller 31 may not be able to completely remove; the rotation of the main brush 34 adopts a physical scrubbing method, which is combined with the flushing water flow to enhance the cleaning effect, thereby improving the overall cleaning efficiency. Due to the efficient cleaning ability of the main brush 34, the processing time of each group of filter elements 8 can be significantly shortened, thereby improving production efficiency; the driving component 9 of the main brush 34 can adjust its rotation speed to make the main brush 34 adapt to the materials and dirt types of different filter elements 8, ensuring maximum decontamination without damaging the filter element 8. Through physical brushing, the main brush 34 can effectively reduce the necessity of using chemical cleaning agents, reduce production costs, and enhance environmental protection. During the flushing process, the physical action of the main brush 34 is combined with water spraying to make it easier to remove dirt from the surface of the filter element 8, thereby enhancing the overall cleaning effect.

[0033] In order to prevent the filter element 8 from falling off, deforming or other physical damage during the cleaning process and to ensure the targetedness and effectiveness of the decontamination process, in one embodiment, the adjustment component 33 includes an adjustment plate 331, and the adjustment plate 331 is distributed in a circular array. The first motor 32 and the brush roller 31 are arranged on the circumferential edge of the adjustment plate 331, and the adjustment plate 331 is driven to rotate by the drive component 9. The adjustment component 33 can accurately adjust the distance between the brush roller 31 and the filter element 8, ensuring the effectiveness of the brush roller 31 during the cleaning process and avoiding damage to the filter element 8 due to too close a distance. By adjusting the contact force of the brush roller 31, the brushing pressure can be adjusted according to the material and dirt level of the filter element 8, ensuring that the wear on the filter element 8 material is minimized while removing dirt; the circular array arrangement design enables the adjustment plate 331 to enable the brush roller 31 to evenly contact the surface of each filter element 8, avoiding damage caused by local excessive impact, improving the decontamination effect, and protecting the structural integrity of the filter element 8. Since the brush rollers 31 are arranged in a circular array, the adjustment component 33 can cooperate to achieve multi-point cleaning of the filter element 8 and remove dirt to the greatest extent; the adjustment component 33 can make the rotation speed and pressure of the brush roller 31 more matched with the condition of the filter element 8 through flexible adjustment of movement and pressure, so as to avoid wear or rupture of the filter element 8 due to excessive friction. Reasonable pressure adjustment can prevent the brush roller 31 or other cleaning tools from exerting excessive force on the filter element 8, thereby preventing the filter element 8 from falling off, deforming or other physical damage during the cleaning process; the adjustment component 33 enables the contact force between the brush roller 31 and the filter element 8 to be properly controlled, so that the water flow and brushing action during the flushing process can complement each other to form a more effective decontamination effect. Due to the flexibility of the adjustment component 33, it can be dynamically adjusted according to the thickness and properties of the dirt on the surface of the filter element 8 to handle different types of dirt, thereby ensuring the targetedness and effectiveness of the decontamination process.

[0034] In order to reduce the damage to the filter element 8 during the cleaning process and improve the cleaning efficiency of the filter element 8, based on this, in one embodiment, the driving assembly 9 includes a second motor 91, a sleeve 92, a first gear 93, a second gear 94 and a third motor 95. The sleeve 92 is sleeved on the output shaft of the second motor 91, the output shaft of the second motor 91 is coaxially fixed with the main brush 34, the sleeve 92 is coaxially fixed with the adjustment plate 331, the first gear 93 is sleeved on the outer peripheral surface of the sleeve 92 and is coaxially fixed with the sleeve 92, and the third motor 95 is used to drive the second gear 94 to rotate, and the second gear 94 is meshed with the first gear 93. When it is necessary to adjust the distance between the brush roller 31 and the filter element 8, the third motor 95 is started, and the third motor 95 drives the second gear 94 to rotate. Since the second gear 94 is meshed with the first gear 93, the second gear 94 drives the shaft sleeve 92 to rotate. The shaft sleeve 92 is coaxially fixed with the adjustment plate 331. The rotation of the adjustment plate 331 realizes the adjustment of the distance between the brush roller 31 and the filter element 8; when it is necessary to clean the main brush 34, the second motor 91 is started. Since the output shaft of the second motor 91 is coaxially fixed with the main brush 34, the drive rotation of the main brush 34 is realized.

[0035] The third motor 95 in the driving assembly 9 drives the second gear 94 to rotate, thereby driving the first gear 93 and the shaft sleeve 92 to rotate, and the rotation of the adjusting plate 331 realizes the precise adjustment of the distance between the scrubbing roller 31 and the filter element 8, allowing the operator to freely select the appropriate scrubbing intensity and contact distance according to the different conditions of the filter element 8 (such as dirt thickness, material, etc.); by fine-tuning the distance, it is ensured that the scrubbing roller 31 does not apply excessive pressure during cleaning, and the wear or breakage of the filter element 8 caused by too tight contact is avoided, which is crucial to extend the service life of the filter element 8; relying on the direct drive of the second motor 91, the main brush 34 can rotate and clean at a stable speed and force, ensuring that the main brush 34 can effectively clean the filter element 8 comprehensively, thereby improving the efficiency of the cleaning process; the effective rotation of the main brush 34 can cover every corner of the filter element 8, ensuring more uniform cleaning, and the high speed during the cleaning process helps to loosen and remove dirt, thereby improving the cleaning effect.

[0036] In order to achieve rapid replacement of the main brush 34 and make the brushing action of the main brush 34 more stable and precise, based on this, in one embodiment, a limiting groove 10 is provided at the end of the output shaft of the second motor 91, and a limiting block 11 is provided at the bottom of the main brush 34. The limiting groove 10 and the limiting block 11 are matched in shape. A paddle 12 is also provided on the upper end surface of the limiting groove 10. The paddle 12 is used to limit the displacement of the limiting block 11 in the vertical direction. A spring 13 is also provided at the bottom of the limiting groove 10, and the spring 13 abuts against the bottom of the limiting block 11. The design of the limiting groove 10 and the limiting block 11 ensures that the main brush 34 is accurately fixed in the vertical direction, preventing the main brush 34 from swinging during the cleaning process, thereby maintaining effective contact during brushing. The limiting block 11 cooperates with the shape of the limiting groove 10 to ensure that the main brush 34 can rotate at a specific position when working, making the brushing action more stable and accurate, achieving an ideal cleaning effect; during the cleaning process, the vibration or flushing effect of the filter element 8 may cause the displacement of equipment components. The cooperation with the limiting groove 10 can effectively prevent this situation, ensuring that the main brush 34 remains in the optimal working position, and by limiting the displacement of the main brush 34, the brushing can be reduced. The paddle 12 further limits the vertical sliding of the limit block 11 by contacting with the limit block 11, which helps to control the up and down movement of the main brush 34 during rotation, so that it always maintains the set brushing height to ensure the consistency of the cleaning effect. The abutment between the spring 13 and the bottom of the limit block 11 allows the limit block 11 to achieve a certain degree of elastic displacement when subjected to force. When the paddle 12 is opened, it is convenient for the user to disassemble and replace the main brush 34, while ensuring the tightening effect of the paddle 12 on the limit block 11.

[0037] In order to effectively reduce the humidity on the surface of the filter element 8, inhibit the growth of bacteria and mold, and reduce the secondary contamination of the filter element 8 after cleaning, based on this, in one embodiment, the drying mechanism includes a heating plate and an exhaust fan, the heating plate is used to heat the inner wall of the accommodating chamber 6, and a plurality of exhaust holes 4 are arranged on the inner wall of the accommodating chamber 6, and the exhaust fan is connected to the exhaust holes 4. The heating plate heats the inner wall of the accommodating chamber 6 to increase the surface temperature, promote the evaporation of the water attached to the filter element 8, and can greatly shorten the drying time of the filter element 8 and improve the cleaning and production efficiency; the heating plate is distributed on the inner wall of the accommodating chamber 6 to ensure uniform heating process, avoid poor drying effect or local overheating caused by uneven heat, thereby affecting the quality of the filter element 8; the appropriate drying temperature is kept within the safe range of the filter element 8 material, avoid deformation or performance degradation of the material due to excessively high temperature, thereby protecting the structure and function of the filter element 8; through rapid drying, the humidity on the surface of the filter element 8 is effectively reduced, the growth of bacteria and mold is inhibited, and the secondary contamination of the filter element 8 after cleaning is avoided, and the stability of product quality is improved.

[0038] In order to prevent the accumulation of impurities and equipment damage, and reduce the downtime caused by blockage, based on this, in one embodiment, the anti-splash mechanism 5 includes a first plate 51, a second plate 52 and a fourth motor 53, the first plate 51 is distributed in a circular array on the bottom surface of the accommodating chamber 6, the second plate 52 is vertically arranged on the circumferential edge of the first plate 51, the second plate 52 is covered on the exhaust hole 4, and the fourth motor 53 is used to drive the first plate 51 to rotate. When the cleaning operation is performed, the fourth motor 53 drives the first plate 51 to rotate, and the second plate 52 covers the exhaust hole 4 to prevent the impurities in the accommodating chamber 6 from clogging the archway lamp hole; when the drying operation is performed, the fourth motor 53 drives the first plate 51 to rotate, so that the exhaust hole 4 is exposed, and the exhaust operation is performed. During the cleaning operation, the second plate 52 covers the exhaust hole 4 to prevent impurities from entering the exhaust hole 4; when the drying operation is performed, the exhaust hole 4 is exposed by rotation to ensure that moisture can be effectively removed, thereby improving the operational flexibility of the equipment; the anti-splash mechanism 5 effectively prevents the accumulation of impurities and equipment damage, reduces the downtime caused by blockage, and improves the efficiency of the entire production process; the anti-splash mechanism 5 covers the exhaust hole 4 through the second plate 52 during the cleaning process to prevent dirt and impurities from splashing into the exhaust hole 4 during the flushing operation, causing blockage of the exhaust system, thereby ensuring unobstructed exhaust and maintaining a good working environment.

[0039] In order to achieve more comprehensive cleaning of the filter element 8 and effectively remove impurities on the surface of the filter element 8, based on this, in one embodiment, an ultrasonic cleaning machine is also provided in the accommodating chamber 6. The ultrasonic cleaning machine generates tens of thousands of tiny bubbles in the cleaning liquid by emitting high-frequency sound waves, forming a cavitation effect. When these bubbles burst instantly, they generate a strong micromechanical impact force, which can effectively remove dirt, grease and impurities on the surface of the filter element 8 and inside the pores; since ultrasonic cleaning can penetrate into complex shapes and tiny pores, different types of dirt (such as oil, dust, sediment, microorganisms, etc.) can be effectively removed to ensure the cleanliness of the filter element 8; the time required for ultrasonic cleaning is usually much shorter than that of traditional cleaning methods, and the overall efficiency of the production line is greatly improved by achieving the same or better cleaning effect in a shorter cycle; ultrasonic cleaning can be used in conjunction with the flushing mechanism 2 and the scrubbing mechanism 3. After the multi-stage cleaning process, the first stage is flushing and scrubbing, and then ultrasonic cleaning is used to remove tiny dirt, thereby achieving more comprehensive cleaning.

[0040] In order to ensure the cleaning effect of the filter element 8 and reduce the waste of water resources during the cleaning process, based on this, in one embodiment, a water quality detector is also provided in the accommodating chamber 6, and a water outlet valve is also provided at the drain outlet of the accommodating chamber 6. The water quality detector is connected to the water outlet valve and the ultrasonic cleaning machine in communication. When the water quality detector detects that the impurities in the water are higher than the preset concentration, the water outlet valve discharges sewage, and when the water quality detector detects that the impurities in the water are lower than the preset concentration, the water outlet valve is closed and the ultrasonic cleaning machine is started. The water quality detector can monitor the water quality during the cleaning process in real time, especially the concentration of impurities in the water, to ensure that the water quality changes are timely grasped during the cleaning process and to avoid using too dirty water for cleaning; the data of the water quality detector can be fed back to the system in real time, and the operation of the water outlet valve is triggered by the set warning threshold, making the cleaning process more intelligent and automated; when the water quality detector detects that the concentration of impurities in the water is higher than the set value, the water outlet valve automatically opens to discharge sewage, which can effectively prevent the accumulation of sewage in the accommodating chamber 6 and keep the cleaning environment clean; the water outlet valve closing function ensures that when the water quality reaches a non-dirty state, the ultrasonic cleaning machine can be safely started and no invalid water resource consumption will be carried out, effectively reducing waste; the ultrasonic cleaning machine is started when the water quality is qualified, ensuring operation in the best cleaning environment, improving the cleaning effect, and avoiding poor cleaning effect caused by poor water quality. The use of intelligent water quality monitoring and automatic discharge design helps to achieve resource conservation in the cleaning process, reduce the environmental protection pressure of the enterprise, and reflect the production concept of sustainable development.

[0041] In order to reduce the physical damage to the filter element 8 material during the cleaning process and improve the cleaning effect, based on this, in one embodiment, the brushing roller 31 is spiral. The shape of the spiral brushing roller 31 enables it to cover a large surface area of ​​the filter element 8 when rotating, forming a uniform contact between the brush roller and the surface of the filter element 8 during the water flow and brushing process, ensuring that all areas can be effectively cleaned; the spiral brushing roller 31 can better fit the filter element 8 of different shapes and curves, especially the surface of the filter element 8 with complex structures, reducing the friction during cleaning and reducing damage to the filter element 8; the spiral brushing roller 31, with its unique rotation trajectory, can remove dirt, sediment and impurities on the surface of the filter element 8 with high efficiency, which can improve the cleaning effect and make the filter 8 The core 8 is more thoroughly cleaned; due to the spiral design, the brush roller 31 can provide uniform and moderate friction when contacting the surface of the filter element 8, which can effectively remove dirt while avoiding damage to the surface of the filter element 8 due to concentrated wear; traditional vertical or parallel brushing methods may cause scratches or wear, and the spiral brush roller 31 significantly reduces the physical damage to the filter element 8 material by dispersing the contact force to a wider contact area; maintaining the integrity of the filter element 8 surface helps to extend its service life, and also maintains the filtering performance of the filter element 8, avoiding the reduction of filtering efficiency due to surface wear.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A comprehensive cleaning device for filter element production, characterized in that: It includes a shell, a flushing mechanism, a brushing mechanism, a drying mechanism and an anti-splashing mechanism. A accommodating chamber is provided in the shell, and the flushing mechanism, the brushing mechanism, the drying mechanism and the anti-splashing mechanism are arranged in the accommodating chamber; a plurality of groups of clamping grooves distributed in a circular array are provided in the accommodating chamber, and the filter element is clamped and fixed in the clamping groove. The flushing mechanism includes a water inlet pipe and a spray head, and the flushing mechanism is used to flush the filter element in the accommodating chamber; the brushing mechanism includes a brushing roller, a first motor and an adjusting component. The brushing roller is provided between two adjacent groups of filter elements and arranged in a circular array. The first motor is used to drive the brushing roller to rotate, and the adjusting component is used to adjust the distance between the brushing roller and the filter element; the drying mechanism is used to dry the filter element in the accommodating chamber, and the anti-splashing mechanism is used to prevent impurities in the accommodating chamber from clogging the drying mechanism.

2. A comprehensive cleaning device for filter element production according to claim 1, characterized in that: The brushing mechanism also includes a main brush, which is vertically arranged at the center of the accommodating cavity. The main brush is used to brush the filter element in the accommodating cavity, and the main brush is driven to rotate by a driving assembly.

3. A comprehensive cleaning device for filter element production according to claim 2, characterized in that: The adjusting assembly comprises an adjusting plate, and the adjusting plates are distributed in a circular array. The first motor and the scrubbing roller are arranged on the circumferential edge of the adjusting plate, and the adjusting plate is driven to rotate by the driving assembly.

4. A comprehensive cleaning device for filter element production according to claim 3, characterized in that: The driving assembly includes a second motor, a sleeve, a first gear, a second gear and a third motor. The sleeve is sleeved on the output shaft of the second motor. The output shaft of the second motor is coaxially fixed with the main brush. The sleeve is coaxially fixed with the adjustment plate. The first gear is sleeved on the outer circumferential surface of the sleeve and coaxially fixed with the sleeve. The third motor is used to drive the second gear to rotate, and the second gear is meshed with the first gear.

5. A comprehensive cleaning device for filter element production according to claim 4, characterized in that: A limiting groove is provided at the end of the output shaft of the second motor, and a limiting block is provided at the bottom of the main brush. The limiting groove matches the shape of the limiting block. A paddle is also provided on the upper end surface of the limiting groove, and the paddle is used to limit the displacement of the limiting block in the vertical direction. A spring is also provided at the bottom of the limiting groove, and the spring abuts against the bottom of the limiting block.

6. A comprehensive cleaning device for filter element production according to claim 1, characterized in that: The drying mechanism comprises a heating plate and an exhaust fan, wherein the heating plate is used for heating the inner wall of the accommodating cavity, a plurality of exhaust holes are arranged on the inner wall of the accommodating cavity, and the exhaust fan is connected with the exhaust holes.

7. A comprehensive cleaning device for filter element production according to claim 6, characterized in that: The anti-splash mechanism includes a first plate, a second plate and a fourth motor. The first plates are distributed in a circular array on the bottom surface of the accommodating cavity, the second plate is vertically arranged on the circular edge of the first plate, the second plate cover is arranged on the exhaust hole, and the fourth motor is used to drive the first plate to rotate.

8. A comprehensive cleaning device for filter element production according to claim 1, characterized in that: An ultrasonic cleaning machine is also arranged in the accommodating cavity.

9. A comprehensive cleaning device for filter element production according to claim 8, characterized in that: A water quality detector is also provided in the accommodating chamber, and a water outlet valve is also provided at the drain outlet of the accommodating chamber. The water quality detector is communicatively connected with the water outlet valve and the ultrasonic cleaning machine.

10. A comprehensive cleaning device for filter element production according to claim 1, characterized in that: The scrubbing roller is spiral-shaped.

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