Assembly line for oil injection ring and sealing ring
By designing an automated oil injection ring sealing ring assembly line, the problems of low assembly efficiency and difficult to ensure detection accuracy in the prior art are solved, and efficient automatic assembly and inspection of oil injection rings are achieved.
Patent Information
- Application Number
- CN202411693660.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The lack of automated fuel injection ring sealing ring assembly solutions in the prior art leads to low assembly efficiency and detection accuracy that require a lot of manual participation.
An oil injection ring sealing ring assembly line is designed, including a pre-assembly detection mechanism, a radial sealing ring assembly mechanism, an end-face sealing ring assembly mechanism, a pressure change detection mechanism and a load transfer mechanism, through which the automatic assembly and detection of the oil injection ring is realized.
It realizes efficient automatic assembly and inspection of the fuel injection ring, improves assembly efficiency and finished product quality, reduces manual participation, and ensures inspection accuracy.
Smart Images

Figure CN119589394A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oil injection ring sealing ring assembly, and particularly relates to an oil injection ring sealing ring assembly line. Background Art
[0002] With the development of today's society, vigorously promoting new energy projects is the general trend of the automotive industry. The motor oil injection ring is an indispensable part of the motor system of electric vehicles. The oil injection ring is assembled on the outside of both ends of the motor stator, and plays the role of sealing coolant in the radial and axial directions respectively.
[0003] In the current existing technology, there is no mature automated solution for the assembly of the seal ring of the fuel injection ring. Most assembly lines lack a complete series of automated processes for loading, pre-assembly inspection, assembly, post-assembly inspection and unloading. Some production lines still require a lot of manual participation, the assembly efficiency is low, and the detection accuracy is difficult to guarantee. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems in the prior art and to provide an assembly line for an oil injection ring seal.
[0005] In order to achieve the purpose of the invention, the following technical solutions can be used: An oil injection ring sealing ring assembly line comprises a frame, on which the following components are arranged in sequence: The pre-assembly inspection mechanism is used to input the oil injection ring to be processed with the radial sealing ring groove facing upward and the end face sealing ring groove facing downward, and to perform hole penetration inspection and size inspection on it; The radial sealing ring assembly mechanism is used to assemble the radial sealing ring on the qualified fuel injection ring detected by the inspection structure before assembly, and turn it over after the assembly is completed; The end face sealing ring assembly mechanism is used to assemble the end face sealing ring of the oil injection ring after the radial sealing ring has been assembled and turned over; The pressure change detection mechanism is used to perform pressure change test on the injection ring after the radial sealing ring and the end face sealing ring are assembled; A transfer mechanism, used for transferring the fuel injection ring between various mechanisms; The detection mechanism, radial sealing ring assembly mechanism, end face sealing ring assembly mechanism, pressure change detection mechanism and transfer mechanism are respectively connected to a control computer, which analyzes the detection data and controls the coordinated actions of each mechanism.
[0006] The oil injection ring sealing ring assembly line of the present invention is used for assembling radial sealing rings and end face sealing rings for oil injection rings and performing related inspection work. The oil injection ring is an annular structure, and an axially protruding lug is provided on the upper end face, making it uneven in the circumferential direction. A circumferentially extending stepped radial sealing groove is provided at the upper end of the oil injection ring for sleeve-type installation of the radial sealing ring, and a radially recessed annular end face sealing groove is provided on the bottom face for installing the end face sealing ring, and a plurality of radial through holes are circumferentially distributed on the side. Among them, the pre-assembly detection mechanism is used for pre-assembly detection of the injection ring sealing ring assembly production line to ensure the qualification of the injection ring and ensure the smooth and effective subsequent assembly; the radial sealing ring assembly mechanism is used to assemble the radial sealing ring of the injection ring. An annular installation step with the step surface facing upward is provided on the outer side of the upper end of the injection ring. The radial sealing ring needs to be sleeved on the radial sealing groove above the installation step; the end face sealing ring assembly mechanism is used to assemble the end face sealing ring of the injection ring after the radial sealing ring is assembled and turned over. The sealing ring is clamped in the end face sealing groove on the upper end face of the injection ring; the pressure change detection mechanism is used to perform a pressure change test on the injection ring after the radial sealing ring and the end face sealing ring are assembled to detect whether its parameters such as pressure resistance meet the standards and ensure the qualified rate of finished parts; the transfer mechanism is used to realize the transfer of the injection ring between various mechanisms and between workstations. Each mechanism is connected to the control computer, and the control computer coordinates and cooperates to realize a high level of automation. The assembly and detection efficiency is high, and the quality of the assembled finished product is guaranteed.
[0007] In the above-mentioned fuel injection ring sealing ring assembly line, the pre-assembly detection mechanism includes: a rotation positioning module, which is used to rotate the fuel injection ring to a predetermined angle; a coding and marking module, which is used to mark the processing information on the fuel injection ring; a hole penetration detection module, which is used to detect the penetration of the radial through hole on the fuel injection ring; a size detection module, which is used to detect the outer diameter of the fuel injection ring, the width of the radial sealing groove and the smoothness of the outer wall; a classification and discharging module, which is used to classify and output NG parts according to specific NG reasons; the rotation positioning module, the coding and marking module, the hole penetration detection module, the size detection module and the classification and discharging module are respectively connected to the control computer.
[0008] In the above-mentioned fuel injection ring sealing ring assembly line, the rotation positioning module includes a rotation positioning table arranged on a frame, a plurality of positioning detection components are arranged on the side of the rotation positioning table, and a first rotating table surface capable of rotating is arranged on the top surface of the rotation positioning table, and the first rotating table surface is connected to a first rotating driving component; the positioning detection component includes a first laser generator and a first receiver located on both sides of the rotation positioning table and arranged opposite to each other, and the first laser generator and the first receiver are adapted to the height of the lugs at the upper end of the fuel injection ring.
[0009] In the above-mentioned fuel injection ring seal assembly line, the hole penetration detection module includes a hole penetration detection platform arranged on the frame, and the hole penetration detection platform can be radially slidably provided with multiple groups of arc-shaped mounting blocks that can be radially extended and moved, and the arc-shaped mounting blocks are provided with a gas outlet nozzle connected to the flow detector, and the gas inlet end of the gas outlet nozzle is connected to the high-pressure gas generating component, and the gas outlet end corresponds to the radial through hole of the fuel injection ring. The classification discharge module includes a discharge transfer table, and at least two groups of NG material output conveyor belts are vertically distributed on one side of the discharge transfer table. The discharge transfer table is slidably connected with an NG piece top block, and a push assembly is provided between the NG piece top block and the discharge transfer table, and a discharge lifting drive assembly is provided between the discharge transfer table and the frame. The coding and marking module includes a coding table, and a laser coding assembly is provided on the side of the coding table for marking information including processing time, team number, and production number on the fuel injection ring. A loading module is provided upstream of the rotation positioning module, and the loading module includes a loading conveyor belt. A V-shaped material baffle plate is provided at the downstream end of the loading conveyor belt. At least one group of material baffle columns that can enter or move away from the top of the loading conveyor belt are distributed on the side of the loading conveyor belt along the conveying direction, and are used to separate at least two oil injection rings behind the material baffle plate.
[0010] In the above-mentioned fuel injection ring sealing ring assembly line, the radial sealing ring assembly mechanism includes a fuel injection ring carrier slidably connected to the frame, and the fuel injection ring carrier is driven to move by the carrier translation drive assembly, and can move between a material receiving station for receiving the fuel injection ring that has been inspected and an assembly station for assembling the radial sealing ring on the fuel injection ring; the frame is also provided with a sealing ring transfer table and a sealing ring stacking module for vertically distributing and storing radial sealing rings, and a sealing ring transfer structure is provided between the sealing ring transfer table and the sealing ring stacking module, which is used to remove the radial sealing ring at the upper end of the sealing ring stacking module and transfer it to the sealing ring transfer table; a sealing ring transfer structure is provided between the sealing ring transfer table and the assembly station, which is used to pick up the radial sealing ring on the sealing ring transfer table and carry the radial sealing ring to dock with the outer side of the upper end of the fuel injection ring; a sealing ring assembly structure is provided on the assembly station, which is used to pull down the radial sealing ring on the sealing ring transfer structure and press it down to be sleeved on the radial sealing groove of the fuel injection ring.
[0011] In the above-mentioned oil injection ring sealing ring assembly line, the end face sealing ring assembly mechanism includes an oil injection ring carrier slidably connected to the frame, and the oil injection ring carrier is driven to move by the carrier translation drive assembly, and can move between a material receiving station for receiving the oil injection ring assembled with the radial sealing ring and an assembly station for assembling the end face sealing ring onto the oil injection ring; the frame is also provided with a sealing ring transfer table and a sealing ring stacking module for vertically distributing and storing the end face sealing rings, and a sealing ring transfer structure is provided between the sealing ring transfer table and the sealing ring stacking module, which is used to remove the end face sealing ring at the upper end of the sealing ring stacking module and transfer it to the sealing ring transfer table; a sealing ring transfer structure is provided between the sealing ring transfer table and the oil injection ring carrier, which is used to remove the end face sealing ring on the sealing ring transfer table, and after docking with the upper end of the oil injection ring on the assembly station, push the end face sealing ring downward into the end face sealing groove at the upper end of the oil injection ring.
[0012] In the above-mentioned injection ring sealing ring assembly line, the sealing ring stacking module includes a plurality of vertical rods forming a cylindrical sleeve column, and a clearance gap is formed between adjacent vertical rods. A tray is vertically slidably arranged between the vertical rods, and a tray pushing assembly is arranged between the tray and the frame; the sealing ring stacking module includes at least two groups distributed circumferentially on a turntable, and the turntable can be rotatably arranged on the frame, and a clearance through hole allowing the tray pushing assembly to pass through is provided on the turntable under the tray; the sealing ring stacking module also includes an annular base, and the annular base is detachably fixed to the turntable by a quick fixing structure; a plurality of first clearance grooves allowing the upper support material pawls to extend into are evenly distributed circumferentially on the tray.
[0013] In the above-mentioned injection ring sealing ring assembly line, the sealing ring transfer structure includes a pawl expander, and the pawl expander is arranged on the frame through the expander lifting structure and the expander transverse movement structure, and can be laterally translated and vertically lifted and lowered; the pawl expander includes an expander mounting seat and an upper supporting material pawl circumferentially distributed on the bottom surface of the expander mounting seat and extending vertically, and the upper supporting material pawl is connected to the upper retraction and release driving structure; the upper retraction and release driving structure includes a first conical cone arranged between the upper supporting material pawls, the upper supporting material pawl is slidably connected to the expander mounting seat through the upper pawl seat, a first roller is provided on the side of the upper pawl seat near the first conical cone, and the first roller rolls on the conical surface of the first conical cone, and a first elastic component is provided between the upper pawl seat and the expander mounting seat to make the upper pawl seat have a tendency to move toward the first conical cone, and the first conical cone is driven to rise and fall by the first lifting drive component.
[0014] In the above-mentioned injection ring sealing ring assembly line, the sealing ring turntable includes an annular turntable base arranged on the frame, and a plurality of lower supporting material pawls are circumferentially distributed on the top surface of the turntable base, and the lower supporting material pawls are slidably connected to the turntable base through the lower pawl seats, and are driven radially to move by the lower retraction and extension drive structure, so as to stretch and remove the radial sealing ring on the sealing ring transfer structure; the lower retraction and extension drive structure includes a second conical cone arranged between the lower supporting material pawls, and the lower supporting material pawls are slidably connected to the turntable base through the lower pawl seats, and a second roller is provided on the side of the lower pawl seat near the second conical cone, and the second roller rolls on the conical surface of the second conical cone, and a second elastic component is provided between the lower pawl seat and the turntable base, which makes the lower pawl seat have a tendency to move toward the second conical cone, and the second conical cone is driven to rise and fall by the second lifting drive component.
[0015] In the above-mentioned injection ring sealing ring assembly line, the sealing ring transfer structure includes a docking tube with its lower end exposed and its opening facing downward, and a plurality of second vertically extending makeshift grooves are evenly distributed circumferentially at the lower end of the docking tube. The docking tube is slidably connected to the docking tube connecting hole of the annular assembly base, and can be lifted and lowered by the docking tube lifting drive component; the assembly lifting seat can move laterally and lift vertically.
[0016] In the above-mentioned oil injection ring sealing ring assembly line, the sealing ring assembly structure includes a peeling frame vertically slidably connected to the frame, the peeling frame is driven by the peeling frame lifting drive assembly to be able to move vertically up and down, the peeling frame is penetrated by a peeling through hole allowing the sealing ring transfer structure to pass vertically, at least two peeling plates are evenly distributed circumferentially on the outer side of the peeling through hole, the peeling plate is slidably connected to the peeling frame, and is driven by the peeling plate in and out drive assembly to make the front end extend to the top of the radial sealing ring to peel the radial sealing ring from the docking tube to the oil injection ring, and press it downward.
[0017] In the above-mentioned oil injection ring seal assembly line, the frame is also provided with a flipping structure for flipping the oil injection ring after radial seal assembly to facilitate the subsequent installation of the end face seal at the bottom. The flipping structure includes a flipping jaw that can be lifted vertically and rotated 180 degrees along the vertical plane. The flipping jaw includes two L-shaped claw bodies arranged opposite to each other. The L-shaped claw bodies are connected to the synchronous telescopic drive assembly and can be retracted to clamp the oil injection ring. A detection camera is also provided on the side of the seal turntable to detect whether the radial seal removed from the seal stacking module is installed upside down. A reverse material basket is provided on the side of the seal turntable. The seal transfer structure also includes a bulging hand longitudinal movement structure, which is used to transfer and remove the radial seal to the reverse material basket when it is detected that the radial seal is installed upside down.
[0018] In the above-mentioned oil injection ring sealing ring assembly line, the sealing ring moving structure includes a moving base, a ring-shaped moving cylinder is provided on the bottom surface of the moving base, a push ring is sleeved on the outer side of the moving cylinder, a push ring lifting structure is provided between the push ring and the moving base, the moving base is arranged on the frame through the moving lifting structure and the moving transverse structure, and can be lifted vertically and moved laterally, and a positioning auxiliary structure is also provided on the radial outer side of the push ring; the bottom surface of the moving cylinder is circumferentially evenly distributed with axially extending giveway grooves that are open at the lower end. The positioning auxiliary structure includes at least two arc-shaped positioning pieces which are circumferentially distributed on the transfer base and can slide radially. The arc-shaped positioning piece is connected to the radial entry and exit drive assembly. The lower part of the inner side of the arc-shaped positioning piece is provided with an arc-shaped docking groove. The docking groove is in contact with the outer wall of the upper end of the injection ring. A transfer positioning gap is formed between the inner wall of the upper end of the arc-shaped positioning piece and the outer wall of the transfer cylinder to allow the end face sealing ring and the push ring to pass through; the radial entry and exit drive assembly is arranged on the transfer base through the installation extension part, and a height detection assembly is detachably arranged between adjacent installation extension parts for detecting the position of the end face sealing ring; the height detection assembly includes a signal generator and a signal receiver whose connection line passes through the give way groove.
[0019] In the above-mentioned injection ring seal assembly line, the frame is also provided with an assembly completion detection structure and an NG rejection structure for performing assembly quality control after the end face seal is assembled; the assembly completion detection structure includes a camera detection component arranged on the side of the detection station, and the NG rejection structure includes an NG material output conveyor belt.
[0020] In the above-mentioned fuel injection ring sealing ring assembly line, the pressure change detection mechanism includes a pressure change test bench and a visual inspection bench arranged on the frame. The pressure change test bench is slidably connected to the frame and connected to the pressure test bench translation drive assembly. It can be used to receive the material receiving position of the fuel injection ring after the sealing ring is assembled and move it to the bottom of the pressure test assembly. A visual inspection assembly is provided on the side of the visual inspection bench. The pressure test assembly includes a pressure testing machine, and the pressure testing machine includes a pressure plate arranged on the gantry through a hydraulic system, and a pressure sensor is provided between the pressure plate and the hydraulic system; the pressure testing machine and the pressure change test bench are provided with at least two groups corresponding to each other; the pressure change test bench is provided with a press calibration assembly adapted to the height of the fuel injection ring.
[0021] In the above-mentioned fuel injection ring sealing ring assembly line, the visual inspection platform includes a detection base arranged on a frame and a mounting disc detachably fixed on the detection base, at least three groups of slidingly connected internally supported positioning blocks are circumferentially distributed on the top surface of the mounting disc, and the internally supported positioning blocks are connected to the radial translation drive structure; the visual inspection component includes at least one group of detection cameras fixed on the frame facing the visual inspection platform; two groups of positioning rollers are also provided on two opposite sides of the visual inspection platform, each group of positioning rollers has at least two, the positioning rollers are rotatably connected to the roller seat on one side of the visual inspection platform, the roller seat can be radially movably arranged on the roller base, and the roller base can be vertically lifted and lowered and slidably arranged on the frame; an elastic rough surface is provided on the side wall of the positioning roller, and its wheel axle is connected to the roller rotation drive assembly and can rotate to drive the fuel injection ring to rotate; two groups of discharge conveyor belts are also provided in the downstream direction of the visual inspection platform, at least one group is used to output NG parts, and at least one group is used to output qualified finished products.
[0022] Compared with the prior art, the present invention mainly has the following advantages: The oil injection ring sealing ring assembly line of the present invention is used for assembling radial sealing rings and end face sealing rings of the oil injection rings and performing related detection work. Among them, the pre-assembly detection mechanism is used for pre-assembly detection of the injection ring sealing ring assembly production line to ensure the qualification of the injection ring and ensure the smooth and effective subsequent assembly; the radial sealing ring assembly mechanism is used to assemble the radial sealing ring of the injection ring, and the radial sealing ring needs to be mounted on the radial sealing groove above the installation step; the end face sealing ring assembly mechanism is used to assemble the end face sealing ring of the injection ring after the radial sealing ring is assembled and turned over, and the sealing ring is clamped in the end face sealing groove on the upper end face of the injection ring after the turnover; the pressure change detection mechanism is used to perform a pressure change test on the injection ring after the radial sealing ring and the end face sealing ring are assembled, to detect whether its parameters such as pressure resistance meet the standards, and to ensure the qualified rate of finished parts; the transfer mechanism is used to realize the transfer of the injection ring between various mechanisms and between workstations. Each mechanism is connected to the control computer, and the control computer coordinates and cooperates to realize a high level of automation. The assembly and detection efficiency is high, and the quality of the assembled finished products is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the arrangement of a feeding module, a rotation positioning module and a coding and marking module of a pre-assembly detection mechanism provided by the present invention; Figure 2 It is a schematic diagram of the arrangement of a hole penetration detection module, a size detection module and a classification and discharging module of the pre-assembly detection mechanism provided by the present invention; Figure 3 It is a structural schematic diagram of a feeding module provided by the present invention; Figure 4It is a structural schematic diagram of the rotation positioning module provided by the present invention; Figure 5 It is a structural schematic diagram of the coding and marking module provided by the present invention; Figure 6 It is a structural schematic diagram of a hole penetration detection module provided by the present invention; Figure 7 It is a structural schematic diagram of the size detection module provided by the present invention; Figure 8 It is a structural schematic diagram of the classification discharging module provided by the present invention; Fig. 9 It is a structural schematic diagram of the transfer assembly between the loading module and the coding and marking module provided by the present invention; Fig.10 It is a structural schematic diagram of a transfer assembly between a hole penetration detection module and a classification and discharging module provided by the present invention; Fig.11 It is a schematic diagram of the overall structure of the radial sealing ring assembly mechanism provided by the present invention; Fig.12 It is a structural schematic diagram of the sealing ring stacking module provided by the present invention; Fig.13 It is a schematic diagram of the cooperation of the turntable, the annular base and the tray provided by the present invention; Fig.14 It is a structural schematic diagram of the sealing ring transfer structure provided by the present invention; Fig.15 It is a structural schematic diagram of the ratchet expansion hand provided by the present invention; Fig.16 It is a structural schematic diagram of the sealing ring turntable provided by the present invention; Fig.17 It is a structural schematic diagram of the sealing ring transfer structure provided by the present invention; Fig.18 It is a schematic diagram of the sealing ring assembly structure and the flip structure provided by the present invention; Fig.19 yes Fig.18 A magnified view of the details at F1 in the middle; Fig. 20 It is a schematic diagram of the overall structure of the end face sealing ring assembly mechanism provided by the present invention; Fig.21 It is a structural schematic diagram of the sealing ring transfer structure provided by the present invention; Fig. 22 It is a structural schematic diagram of the assembly completion detection structure and the NG rejection structure provided by the present invention; Fig.23 It is a schematic diagram of the overall structure of the pressure change detection mechanism provided by the present invention; Fig.24It is a structural schematic diagram of a visual inspection platform and a visual inspection component provided by the present invention; Fig.25 is a schematic diagram of a second transfer assembly provided by the present invention; Fig.26 It is a schematic diagram of the oil injection ring, radial sealing ring and end face sealing ring provided by the present invention.
[0024] In the figure, the pre-assembly detection mechanism A1, the rotation positioning module A2, the coding and marking module A3, the hole penetration detection module A4, the size detection module A5, the classification and discharging module A6, the first transfer component A7, the rotation positioning platform A8, the positioning detection component A9, the first rotating table A10, the first rotating drive component A11, the spare detection camera A12, the hole penetration detection platform A13, the arc-shaped mounting block A14, the mounting block telescopic drive component A15, the air outlet nozzle A16, the rotation detection platform A17, the detection platform base A18, the second rotating table A19, the second rotating drive component A20, the base lifting drive component A21, the size detection component A22, the discharging transfer table A23, NG material output conveyor belt A24, NG piece top block A25, push assembly A26, lifting structure A27, coding table A28, laser coding assembly A29, internal positioning block A30, claw hand assembly A31, clamping gripper A32, internal expansion support hand A33, sliding drive assembly A34, first slide rail A35, first slide A36, second slide rail A37, second slide A38, third slide rail A39, third slide A40, support rod A41, L-shaped clamp A42, elastic cushion A43, feeding module A44, material blocking plate A45, material blocking column A46, material blocking telescopic assembly A47, idle detection assembly A48, claw hand lifting structure A49, feeding conveyor belt A50, Radial sealing ring assembly mechanism B1, No. 1 injection ring carrier B2, sealing ring transfer structure B3, sealing ring assembly structure B4, detection camera B5, reverse material basket B6, docking tube B12, second make way groove B13, docking tube connecting hole B14, assembly lifting seat B15, disengagement frame B16, disengagement through hole B17, disengagement piece B18, disengagement frame lifting drive assembly B19, disengagement piece in and out drive assembly B20, flipping structure B21, carrier slide rail B22, external positioning convex body B23, flipping clamp B24, clamp rotating seat B25, synchronous telescopic drive assembly B26, flipping drive assembly B27, No. 1 carrier translation drive assembly B28, docking tube lifting drive assembly B29, assembly base B30, clamp lifting seat B31, End face sealing ring assembly mechanism C1, No. 2 oil injection ring carrier C2, transfer base C3, transfer cylinder C4, push ring C5, push ring lifting structure C6, transfer lifting structure C7, transfer lateral structure C8, positioning auxiliary structure C9, arc positioning piece C10, radial in and out drive component C11, docking groove C12, transfer positioning gap C13, give way groove C14, installation extension C15, height detection component C16, detector installation piece C17, annular positioning step C18, assembly completion detection structure C19, NG rejection structure C20, camera detection component C21, NG material output conveyor belt C22, internal expansion support C23, No. 2 carrier translation drive component C24, sealing ring transfer structure C25, Pressure change detection mechanism D1, pressure change test bench D2, visual inspection bench D3, pressure test bench translation drive assembly D4, second transfer assembly D5, pressure testing machine D6, gantry D7, pressure plate D8, press calibration assembly D9, detection base D10, mounting disc D11, internal support positioning block D12, radial translation drive structure D13, pneumatic cylinder D14, connecting slide rod D15, gas charging and discharging assembly D16, arc body D17, support platform D18, pipeline connection hole D19, detection camera D 20. Positioning roller D21, roller translation driver D22, roller lifting driver D23, lighting assembly D24, clamping jaw seat D25, bar-shaped jaw body D26, double-head synchronous cylinder D27, L-shaped clamping jaw D28, pneumatic drive structure D29, clamping jaw lifting drive assembly D30, clamping jaw translation drive assembly D31, clamping jaw pneumatic cylinder body D32, discharge conveyor belt D33, visual inspection assembly D34, pressure test assembly D35, hydraulic system D36, roller seat D37, roller base D38, Sealing ring stacking module E1, sealing ring transfer structure E2, sealing ring transfer table E3, sleeve column E4, vertical rod E5, clearance gap E6, tray E7, turntable E8, clearance through hole E9, first clearance groove E10, tray push assembly E11, push extension frame E12, positioning column E13, positioning hole E14, quick fixing structure E15, L-shaped lock E16, handle E17, turntable rotation drive assembly E18, ratchet expander E19, expander mounting seat E20, upper supporting material pawl E21, first conical truncated table E22, first roller E23, first elastic component E24, first lifting drive component E25, first cross bar E26, first abutment block E27, annular base E28, expanding hand lifting structure E29, expanding hand transverse movement structure E30, transfer base E31, lower supporting material pawl E32, second conical truncated table E33, second roller E34, second elastic component E35, second lifting drive component E36, Oil injection ring 100 , lug 101 , radial through hole 102 , radial sealing groove 103 , end face sealing groove 104 , radial sealing ring 200 , end face sealing ring 300 , frame 400 . DETAILED DESCRIPTION
[0025] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0026] First, a brief description of the application example is given. The fuel injection ring sealing ring assembly line related to the present invention is a project related to Tesla, and also involves a product on the motor system, namely the motor fuel injection ring. This project is equipped with two car models. The product is assembled on the outside of both ends of the motor stator, and acts as a seal coolant in the radial and axial directions respectively. As Tesla's popular models on sale, these two models have huge market size and business volume. The annual sales volume of this product is 1 million units, and the annual output value reaches RMB 32 million; at the same time, it has driven BYD, Geely, Qingshan, Weirui, Wuxi Xingqu, Tianjin Weipai and other customers to designate fuel injection ring projects.
[0027] Specific implementation examples Figure 1-26 As shown, the fuel injection ring sealing ring assembly line includes a frame 400, on which the following are arranged in sequence: a pre-assembly inspection mechanism A1, for inputting the fuel injection ring 100 to be processed with the radial sealing ring groove 103 facing upward and the end face sealing ring groove 104 facing downward, and performing hole penetration inspection and size inspection on the fuel injection ring 100; a radial sealing ring assembly mechanism B1, for assembling the radial sealing ring 200 on the qualified fuel injection ring 100 detected by the pre-assembly inspection structure, and turning it over after the assembly is completed; an end face sealing ring assembly mechanism C1, for assembling the radial sealing ring 200 on the qualified fuel injection ring 100 detected by the pre-assembly inspection structure, and turning it over after the assembly is completed; and a radial sealing ring assembly mechanism C2, for assembling the radial sealing ring 200 on the qualified fuel injection ring 100 detected by the pre-assembly inspection structure. The end face sealing ring 300 is assembled to the injection ring that has been assembled and turned over; the pressure change detection mechanism D1 is used to perform a pressure change test on the injection ring 100 that has been assembled with the radial sealing ring 200 and the end face sealing ring 300; the transfer mechanism is used to transfer the injection ring 100 between the various mechanisms; the detection mechanism A1, the radial sealing ring assembly mechanism B1, the end face sealing ring assembly mechanism C1, the pressure change detection mechanism D1 and the transfer mechanism are respectively connected to the control computer, and the control computer analyzes the detection data and controls the coordinated actions of the various mechanisms. Of course, in order to ensure the smooth movement of the injection ring, this assembly line is also equipped with corresponding connecting conveyor belt components between the various mechanisms. This is common knowledge and will not be further explained.
[0028] like Figure 1-10As shown in Figures 26, the pre-assembly detection mechanism A1 includes a frame 400, on which are provided: a rotation positioning module A2 for rotating the injection ring 100 to a predetermined angle; a coding and marking module A3 for marking processing information on the injection ring 100; a hole penetration detection module A4 for detecting the penetration of the radial through hole 102 on the injection ring 100; a size detection module A5 for detecting the outer diameter of the injection ring 100, the width of the radial sealing groove 103 and the smoothness of the outer wall; a classification and discharging module A6 for classifying and outputting NG materials according to specific NG reasons; a first transfer component A7 for transferring the injection ring 100 between modules; a control computer, which is respectively connected to the rotation positioning module A2, the coding and marking module A3, the hole penetration detection module A4, the size detection module A5, the classification and discharging module A6 and the first transfer component A7, and is used to control the coordinated actions of each module.
[0029] Specifically, the pre-assembly detection mechanism is used for pre-assembly detection of the injection ring 100 sealing ring assembly production line to ensure the qualification of the injection ring 100 and ensure smooth and effective subsequent assembly. The injection ring 100 is an annular structure with an axially protruding lug 101 on the upper end face, making it uneven in the circumferential direction. A circumferentially extending stepped radial sealing groove 103 is provided at the upper end of the injection ring 100 for sleeve-type installation of the radial sealing ring. A radially recessed annular end face sealing groove 104 is provided on the bottom face for installing the end face sealing ring. A plurality of radial through holes 102 are circumferentially distributed on the side. The rotation positioning module A2 in this mechanism is used to rotate the injection ring 100 to a predetermined angle, and can rotate the injection ring 100 to a predetermined state where the lug 101 is located at a corresponding angle, so as to facilitate the subsequent steps to process to the corresponding position; the coding and marking module A3 is used to code and mark the injection ring 100, and mark information such as the processing team and processing time on the injection ring 100, so as to facilitate the subsequent responsibility tracking and problem tracing; the hole penetration detection module A4 is used to check whether the radial through hole 102 on the side of the injection ring 100 is qualified, such as whether it is penetrated and whether the position setting is accurate; the size detection module A5 is used to detect the outer diameter of the injection ring 100, and is particularly used to detect the width of the radial sealing groove 103 at the upper end. and smoothness to ensure the smooth assembly of the sealing ring and the predetermined sealing effect; after the inspection, the classification and discharge module A6 will remove and output the NG materials, and the removed materials will be classified and output separately according to the NG reasons, which is beneficial for quality inspectors to find the distribution of NG problems, help to adjust or check related processing equipment in time, and also help to quickly adjust the NG materials that can be saved to control costs; the injection ring 100 is transferred in sequence between the modules by the transfer component A7, realizing a pipeline processing flow with a high degree of automation; in addition, the control computer, as the calculation and control center, coordinates and controls the cooperation between the modules and the transfer component A7 to ensure the orderly and efficient realization of positioning, detection, and classification and output of NG materials.
[0030] like Figure 4 As shown, the rotary positioning module A2 includes a rotary positioning platform A8 disposed on the frame 400, a positioning station is formed on the top surface of the rotary positioning platform A8, and a plurality of positioning detection components A9 are disposed on the side. The top surface of the rotary positioning platform A8 is rotatably connected to a first rotary table surface A10, and the first rotary table surface A10 is connected to a first rotary drive component A11; the positioning detection component A9 includes a first laser generator and a first receiver located on both sides of the positioning station and arranged oppositely, and the first laser generator and the first receiver are adapted to the height of the lug 101 at the upper end of the injection ring 100. A spare detection camera A12 is also disposed on the side of the rotary positioning platform A8, and the spare detection camera A12 is fixed on the frame 400 and aligned with the positioning station, and is used to further assist in confirming whether the positioning is in place through images, and the spare detection camera A12 is connected to the control computer.
[0031] Specifically, the rotary positioning platform A8 is used to rotate the injection ring 100 to a predetermined angle. The injection ring 100 is placed on the first rotating table A10 above it. The first rotating drive component A11 drives the first rotating table A10 to rotate with the injection ring 100. The first rotating drive component A11 can be a first driving motor arranged on the frame 400. The positioning detection component A9 emits a laser from the first laser generator, and the first receiver receives the emitted laser signal. The height of the two is adapted to the height of the lug 101 at the upper end of the injection ring 100. When the first receiver does not receive a signal, it means that the signal is blocked by the lug 101, that is, it indicates the position of the lug 101, and realizes the detection of the rotation angle of the injection ring 100. The detection camera performs visual detection by image capture and analysis, which can be used as an auxiliary detection method to improve the accuracy of positioning.
[0032] like Figure 6 As shown, the hole penetration detection module A4 includes a hole penetration detection platform A13 arranged on the frame 400, and a penetration detection position is formed on the top surface of the hole penetration detection platform A13. A plurality of groups of arc-shaped mounting blocks A14 can be radially slidably arranged on the hole penetration detection platform A13. The arc-shaped mounting blocks A14 are connected to the mounting block telescopic driving assembly A15, and are provided with an air outlet nozzle A16. The air inlet end of the air outlet nozzle A16 is connected to the high-pressure gas generating assembly, and the air outlet end corresponds one-to-one with the radial through hole 102 of the injection ring 100. The air outlet nozzle A16 is connected to a flow detector, and the flow velocity detector is connected to a control computer.
[0033] Specifically, the penetration detection position on the hole penetration detection table A13 is used to place the fuel injection ring 100 to be subjected to hole penetration detection. An air outlet nozzle A16 is provided on the hole penetration detection table A13 through an arc-shaped mounting block A14. The air outlet nozzle A16 is located on the inner side of the fuel injection ring 100 and radially sprays gas outward. The position of the air outlet end of the air outlet nozzle A16 is adapted to the position of the radial through hole 102 on the fuel injection ring 100. The mounting block telescopic driving assembly A15 is used to drive the movement of the arc-shaped mounting block A14 so that the air outlet end of the air outlet nozzle A16 is close to the inner side of the fuel injection ring 100. The flow detector is used to detect the gas flow output by the air outlet nozzle A16 per unit time. The flow data is converted into a diameter through a flow formula, thereby realizing non-destructive detection of the radial through hole 102 and eliminating the flash phenomenon of small holes.
[0034] In this embodiment, the mounting block telescopic drive assembly A15 includes a pneumatic cylinder body arranged at the center of the hole penetration detection platform A13, and the arc-shaped mounting block A14 is connected to the pneumatic cylinder body through a radial connecting rod. A power chamber is formed between the inner end of the connecting rod and the pneumatic cylinder body. The gas extraction and discharge assembly of the power chamber is connected to drive the telescopic action of the connecting rod, thereby realizing the radial translation control of the arc-shaped mounting block A14.
[0035] like Figure 7 As shown, the size detection module A5 includes a rotating detection table A17, a size detection position is formed on the top surface of the rotating detection table A17, and two groups of size detection components A22 are arranged on the side; the rotating detection table A17 includes a detection table base A18 slidably connected to the frame 400 and can be vertically lifted and lowered, and a second rotating table surface A19 rotatably connected to the detection table base A18, the second rotating table surface A19 is driven to rotate by the second rotating drive component A20, and the detection table base A18 is driven to lift and lower by the base lifting drive component A21; the size detection component A22 includes at least one group of camera No. 1 for sending signals and camera No. 2 for receiving signals, the camera No. 1 and the camera No. 2 are arranged opposite to each other and aimed at the side of the injection ring 100, and are used to detect the outer diameter of the injection ring 100, the groove width of the radial sealing groove 103, and whether the outer wall is smooth.
[0036] Specifically, the size detection position on the rotating detection table A17 is used to place the oil injection ring 100 whose size is to be detected. The detection table base A18 of the rotating detection table A17 can be raised and lowered vertically, and the second rotating table surface A19 on the base can rotate circumferentially, so that the size detection component A22 can perform all-round detection of different height positions and 360-degree circumferential positions of the oil injection ring 100. The detection is comprehensive. The size detection component A22 is specifically implemented by camera No. 1 and camera No. 2. Camera No. 1 and camera No. 2 are arranged relatively to each other, and corresponding items are detected on the oil injection ring 100 between them.
[0037] In this embodiment, the second rotating drive component A20 includes a second driving motor arranged on the detection table base A18 and transmission-connected to the second rotating table surface A19, and the base lifting drive component A21 includes a detection table lifting cylinder vertically arranged on the frame 400 and the output end of which is connected to the detection table base A18.
[0038] like Figure 8 As shown, the classification discharging module A6 includes a discharging transfer table A23, on which a transfer position is formed, and at least two groups of NG material output conveyor belts A24 are vertically distributed on one side of the transfer position, and an NG piece top block A25 is slidably connected to the discharging transfer table A23, and a pushing assembly A26 is provided between the NG piece top block A25 and the discharging transfer table A23, and a discharging lifting drive assembly A27 is provided between the discharging transfer table A23 and the frame 400.
[0039] Specifically, the transfer position on the discharging transfer table A23 is used to temporarily store the injection ring 100 that has completed coding and testing, which is convenient for the transfer of different first transfer components A7. A plurality of groups of NG material output conveyor belts A24 are arranged on the side of the discharging transfer table A23. The discharging lifting drive component A27 can control the lifting action of the discharging transfer table A23, so that the transfer position and the upstream ends of different NG material output conveyor belts A24 are connected at the same height. According to different NG reasons, the NG piece top block A25 can push the NG piece onto the conveyor belt after the transfer position corresponds to the corresponding NG material output conveyor belt A24, so as to realize the removal of NG pieces. For qualified products, they are transferred to the subsequent workstation by the first transfer component A7.
[0040] In this embodiment, the push assembly A26 includes an NG piece push cylinder disposed on the discharge transfer table A23, the NG piece push cylinder is located on the opposite side of the NG material output conveyor belt A24, and the output end of the NG piece push cylinder is connected to the NG piece push block A25 for pushing the NG material to the NG material output conveyor belt A24. The discharge lifting drive assembly A27 includes a discharge table lifting cylinder, the output end of which is connected to the discharge transfer table A23, for lifting the discharge transfer table A23 to be flush with one of the NG material output conveyor belts A24.
[0041] like Figure 5As shown, the coding and marking module A3 includes a coding platform A28, a coding mark position is formed on the top surface of the coding platform A28, and a laser coding component A29 is provided on the side. The laser coding component A29 is aligned with the coding mark position and is used to mark information including processing time, team number, etc. on the injection ring 100. The information is integrated into the two-dimensional code to improve the information capacity. A ring-shaped inner positioning block A30 is provided on the coding mark position. The inner positioning block A30 is fixed to the top surface of the coding platform A28 by bolts. The outer diameter of the inner positioning block A30 is adapted to the inner diameter of the injection ring 100, and a positioning groove is provided on its outer periphery. The number and distribution of the positioning grooves are adapted to the axial reinforcement ribs on the inner ring of the injection ring 100, and an easy-entry guide surface is provided at the upper end of the positioning groove.
[0042] Specifically, the coding mark position on the coding table A28 is used to place the injection ring 100 that has been positioned and is to be coded. The annular inner positioning block A30 is used to position the injection ring 100 to ensure that the coding is at the predetermined position. The laser coding assembly A29 is used to mark the information by laser engraving on the side wall surface of the injection ring 100 without affecting the structure of the sealing ring groove, etc. The inner positioning block A30 is fixed by bolts and has flexible detachability. The corresponding inner positioning block A30 can be replaced according to the specific model of the injection ring 100. The outer side of the inner positioning block A30 is provided with a radially concave positioning groove, which is used for the axial reinforcement rib of the inner ring of the injection ring 100 to be inserted for positioning. The easy-entry guide surface at the upper end is in the form of an inclined surface or an arc surface, which is helpful for the insertion of the axial reinforcement rib.
[0043] like Figure 1 , 2 As shown in Figures 9 and 10, the first transfer component A7 includes a horizontal slide rail arranged on the frame 400, and a mounting slide slidably connected to the horizontal slide rail, a sliding drive component A34 is provided between the mounting slide and the horizontal slide rail, and a claw hand component A31 is provided on the mounting slide through a claw hand lifting structure A49, and the claw hand component A31 includes an internal expansion type support hand A33 or a clamping type gripper A32. The horizontal slide rail includes a first slide rail A35 arranged between the feeding module A44 and the coding and marking module A3, and the installation slide includes a first slide rail A36 slidably connected to the first slide rail A35, and the first slide A36 is provided with two groups of internal expansion type support hands A33; the horizontal slide rail also includes a second slide rail A37 arranged between the coding and marking module A3 and the hole penetration detection module A4, and the installation slide includes a second slide rail A38 slidably connected to the second slide rail A37, and the second slide A38 is provided with a group of clamping type grippers A32; the horizontal slide rail also includes a third slide rail A39 arranged between the hole penetration detection module A4 and the classification and discharging module A6, and the installation slide includes a third slide rail A40 slidably connected to the third slide rail A39, and the third slide A40 is provided with two groups of internal expansion type support hands A33.
[0044] Specifically, the first transfer component A7 is composed of a gripper component A31 that specifically grabs the injection ring 100. The gripper component A31 can be an internal expansion type support hand A33 or a clamping type gripper A32, which can be selected according to the relevant structures on the specific workstation to be transferred and placed to ensure the smooth realization of the transfer. The gripper component A31 is set on the installation slide through the gripper lifting structure A49 and can move vertically. It is used to descend to grab or put down the injection ring 100, and to rise to lift the injection ring 100 to ensure smooth lateral movement. The installation slide can be laterally slidably set on the frame 400 through a horizontal slide rail. The sliding drive component A34 is used to provide a sliding driving force for the installation slide. The sliding drive component A34 can specifically include a linear motor module arranged parallel to the horizontal slide rail, and the installation slide is connected to the linear motor module. The gripper assembly A31 for transferring between the feeding module A44 and the coding and marking module A3 selects the inner expansion type support hand A33, which can avoid interference with related structures that limit the injection ring 100 from the outside at the feeding position of the feeding module A44. The gripper assembly A31 between the coding and marking module A3 and the hole penetration detection module A4 selects the clamping type gripper A32, which can avoid interference with the air outlet nozzle A16 on the inner side of the injection ring 100 at the penetration detection position. The gripper assembly A31 between the hole penetration detection module A4 and the classification discharge module A6 selects the inner expansion type support hand A33, which can avoid interference with the structure that limits the injection ring 100 from the outside at the transfer position. In addition, the transfer between these modules is realized through multiple sets of slide rails and sliders, which are independent and avoid the need for an excessively long slide rail to correspond to an excessively long driving stroke of the driver, making the setting more flexible.
[0045] like Fig. 9 , 10 As shown, the inward-expanding support arm A33 includes a support arm mounting platform fixed on the bottom surface of the mounting slide, and 4 groups of support rods A41 which are evenly distributed on the support arm mounting platform and can be radially extended and retracted, a support rod extension drive assembly is provided between the support arm mounting platform and the support rod A41, and an elastic cushion layer A43 is provided at the outer end of the support rod A41; the clamping type gripper A32 includes a clamping jaw mounting platform fixed on the bottom surface of the mounting slide, and 4 groups of L-shaped clamping jaws A42 which are evenly distributed on the clamping jaw mounting platform and can be radially slid, a clamping jaw extension drive assembly is provided between the clamping jaw mounting platform and the L-shaped clamping jaw A42, and an elastic cushion layer A43 is provided on the inner side of the vertical action section of the L-shaped clamping jaw A42.
[0046] Specifically, the main part of the internal expansion type support arm A33 is a support arm mounting platform, on which multiple groups of support rods A41 are radially arranged. The support rod telescopic drive assembly is used for the extension and retraction of the support rod A41. When extended, the elastic cushion layer A43 at the outer end of the support rod A41 is specifically attached to the inner wall of the injection ring 100 to achieve internal expansion type expansion and fixation. The elastic cushion layer A43 can be supported by rubber and other materials to avoid damage to the injection ring 100. The structure of the clamping type gripper A32 is similar, the difference is that the radially retractable L-shaped clamping claw A42 has a vertical action section pointing vertically downward, which is used to press on the injection ring 100 from the outside to achieve clamping type grasping and fixation. The inner side is provided with an elastic cushion layer A43, which also has a protective effect.
[0047] In this embodiment, the support rod telescopic drive assembly and the clamping jaw telescopic drive assembly both include a pneumatic structure, which includes a power chamber arranged between the support arm mounting platform and the inner end of the support rod A41, or between the clamping jaw mounting platform and the inner end of the L-shaped clamping jaw A42, and the power chamber is connected to the high-pressure gas generating assembly through an air duct.
[0048] As an optimization of this embodiment, the top surfaces of the rotation positioning table A8, the hole penetration detection table A13, the size detection table and the coding table A28 are all provided with an annular external positioning protrusion adapted to the outer diameter of the injection ring 100. The injection ring 100 is positioned in the external positioning protrusion to ensure the accurate implementation of related detection operations.
[0049] like Figure 1 , 3 As shown, a feeding module A44 is provided upstream of the rotation positioning module A2, and the feeding module A44 includes a feeding conveyor belt A50, and a V-shaped material blocking plate A45 is provided at the downstream end of the feeding conveyor belt A50, and a feeding waiting position is formed in the material blocking plate A45. At least one group of material blocking columns A46 are distributed on the side of the feeding conveyor belt A50 along the conveying direction, and the material blocking columns A46 are provided on the frame 400 through a material blocking telescopic component A47, and can be extended to the top of the feeding conveyor belt A50 to at least separate the feeding waiting position and the injection ring 100 in the upstream direction, and an idle detection component A48 for detecting whether the feeding waiting position is idle is provided on the side of the feeding waiting position. The material blocking telescopic component A47 includes a material blocking telescopic cylinder horizontally arranged on the frame 400 and perpendicular to the feeding conveyor belt A50, and a material blocking column A46 extending downward is rotatably connected to the output end of the material blocking telescopic cylinder, and the outer wall of the material blocking column A46 is coated with an elastic layer to avoid damaging the injection ring 100. The idle detection assembly A48 includes a second laser generator and a second receiver disposed on both sides of the loading and unloading position. Two groups of material blocking columns A46 are provided, each located between three adjacent injection rings 100 on the upstream side of the material blocking plate A45.
[0050] Specifically, the loading module A44 is located at the front end of the assembly line, and is used to input the spray ring 100 to be processed. It is mainly transmitted and input by the loading conveyor belt A50. The spray ring 100 is transmitted to the downstream end. The V-shaped baffle at the downstream end blocks the spray ring 100 at the loading waiting position here for the first transfer component A7 to grab. Since the spray ring 100 is arranged along the transmission direction of the conveyor belt, in order to at least separate the spray ring 100 at the loading waiting position, a blocking column A46 is provided on the frame 400, and the blocking column A46 can be extended after the frontmost spray ring 100 passes. To prevent the oil injection ring 100 at the rear from getting close to ensure that the oil injection ring 100 at the loading position is removed smoothly, the idle detection component A48 is used to detect whether the loading position is idle, that is, whether the oil injection ring 100 therein is removed. When it is idle, the blocking column A46 can be controlled to retract to release the oil injection ring 100 at the rear to enter the loading position. The degree of automation is high. Moreover, when the oil injection ring 100 is detected on the loading position, the loading conveyor belt A50 can be set to stop rotating in time to reduce unnecessary friction between the conveyor belt surface and the bottom surface of the oil injection ring 100 and reduce wear. The second laser generator and the second receiver are arranged relative to each other, and the connecting line passes through the oil injection ring 100 at the loading position. Whether the second receiver receives the laser signal determines whether there is an oil injection ring 100 in the loading position, and the detection effect is accurate. The two sets of material blocking columns A46 can separate the three frontmost fuel injection rings 100, ensuring that the first fuel injection ring 100 is removed smoothly and that the second fuel injection ring 100 enters the loading and removal position smoothly.
[0051] The specific working principle of the pre-assembly inspection mechanism: the fuel injection ring 100 to be processed is placed on the downstream side of the loading conveyor belt A50, and the fuel injection ring 100 is transported forward by the loading conveyor belt A50. The first fuel injection ring 100 in the front enters the loading and waiting position, and the rear blocking column A46 extends out to separate the second fuel injection ring 100. Then the first transfer component A7 grabs the first fuel injection ring 100 and transfers it to the positioning station on the rotary positioning table A8. The rotary positioning table A8 rotates, and the first laser generator and the first receiver detect the angle information, and stop rotating after it is in place; then the first transfer component A7 transfers the fuel injection ring 100 to the coding mark position on the coding table A28, and the laser coding component A29 marks the traceability QR code on the corresponding position of the outer wall of the fuel injection ring 100; then the first transfer component A7 transfers the fuel injection ring 100 to the through detection position on the hole through detection table A13, and the gas outlet nozzle A16 outputs gas through the flow The detector detects the flow rate per unit time and transmits the data to the control computer, which converts it into the diameter of the hole; then the first transfer component A7 transfers the injection ring 100 to the size detection position of the rotating detection table A17, the second rotating table A19 rotates, and the detection table base A18 rises and falls at a certain interval, and two groups of cameras No. 1 and No. 2 detect the injection ring 100 and send the detection data to the control computer; then the first transfer component A7 transfers the injection ring 100 to the transfer position of the discharge transfer table A23, and according to the relevant data sent, the control computer calculates and analyzes whether the injection ring 100 is qualified. If the result is judged to be an NG part, the discharge transfer table A23 is raised and lowered to the corresponding height and flush with the corresponding classification output conveyor belt, and the NG part top block A25 pushes the injection ring 100 to the upstream end of the conveyor belt. If the result is judged to be a qualified part, it waits for the transfer mechanism of the subsequent assembly mechanism to grab it.
[0052] like Figure 11-19As shown, the radial sealing ring assembly mechanism B1 includes a frame 400, on which a No. 1 injection ring carrier B2 is slidably connected. The No. 1 injection ring carrier B2 is driven to move by a No. 1 carrier translation drive assembly B28, and can move between a receiving station for receiving the injection ring 100 that has been tested and an assembly station for assembling the radial sealing ring 200 onto the injection ring 100; the frame 400 is also provided with a sealing ring transfer table E3 and a sealing ring stacking module E1 for vertically distributing and storing the radial sealing ring 200, the sealing ring transfer table E3 and the sealing ring stacking module E 1 is provided with a sealing ring transfer structure E2, which is used to remove the radial sealing ring 200 at the upper end of the sealing ring stacking module E1 and transfer it to the sealing ring transfer table E3; a sealing ring transfer structure B3 is provided between the sealing ring transfer table E3 and the assembly station, which is used to pick up the radial sealing ring 200 on the sealing ring transfer table E3 and carry the radial sealing ring 200 to dock with the outer side of the upper end of the injection ring 100; a sealing ring assembly structure B4 is provided on the assembly station, which is used to pull down the radial sealing ring 200 on the sealing ring transfer structure B3 and press it down to make it fit onto the radial sealing groove 103 of the injection ring 100.
[0053] Specifically, the radial sealing ring 200 assembly mechanism is used to assemble the radial sealing ring 200 on the oil injection ring 100. An annular installation step with the step surface facing upward is provided on the outer side of the upper end of the oil injection ring 100. The radial sealing ring 200 needs to be sleeved on the radial sealing groove above the installation step. In this mechanism, the oil injection ring carrier B2 is used to receive qualified parts that have been inspected before assembly at the material receiving station, and move them to the assembly station for assembly of the radial sealing ring 200. The radial sealing ring 200 to be assembled is stored in a sleeved manner on the sealing ring stacking module E1, and is arranged vertically, with the top and bottom ends of adjacent sealing rings connected. The sealing ring transfer structure E2 is used to transfer the radial sealing ring 200 at the uppermost end of the sealing ring stacking module E1. The ring 200 is removed and transferred to the sealing ring transfer table E3. The sealing ring transfer table E3 is used for the transition between the sealing ring stacking module E1 and the sealing ring transfer structure B3. The removed radial sealing ring 200 is transferred and sleeved on the sealing ring transfer structure B3. The sealing ring transfer structure B3 carries the radial sealing ring 200 to the corresponding position on the upper end of the injection ring 100. The sealing ring assembly structure B4 is used to push the sealing ring down to the corresponding installation position, and also applies a certain downward pressure to the radial sealing ring 200 so that the bottom end of the sealing ring is in contact with the installation step to ensure that it is installed in place. The mechanism has a high degree of automation and can realize a series of actions such as receiving and assembling the injection ring 100, supporting the sealing ring, and assembling the sealing ring, and the assembly efficiency is high.
[0054] like Fig.12 , 13As shown, the sealing ring stacking module E1 includes a plurality of vertical rods E5 surrounding a cylindrical sleeve column E4, and a clearance gap E6 is formed between adjacent vertical rods E5 to allow the upper supporting material pawl E21 of the sealing ring transfer structure E2 to pass through, and a tray E7 with an outer diameter larger than the cylindrical sleeve column E4 is vertically slidably arranged between the vertical rods E5, the sealing ring is axially distributed and clamped on the cylindrical sleeve column E4, and is located above the tray E7, and a tray pushing assembly E11 is provided between the tray E7 and the frame 400. The sealing ring stacking module E1 includes 6 groups distributed circumferentially on the turntable E8, the turntable E8 is rotatably connected to the frame 400, and is driven to rotate by the turntable rotation drive assembly E18, and a clearance hole E9 is provided on the turntable E8 below the tray E7 to allow the tray pushing assembly E11 to pass through; the sealing ring stacking module E1 also includes an annular base E28, the vertical rod E5 is vertically fixed on the top surface of the annular base E28, and the annular base E28 is detachably fixed on the turntable E8 through a quick fixing structure E15; a plurality of first clearance grooves E10 are evenly distributed circumferentially on the tray E7 to allow the upper supporting material pawl E21 to extend into, and the first clearance grooves E10 are open radially outward; the tray pushing assembly E11 includes a first linear drive vertically fixed on the frame 400, and the output end of the first linear drive can pass through the clearance hole E9 to push the tray E7 upward.
[0055] Specifically, the sealing ring stacking module E1 is composed of a plurality of vertical rods E5, and the vertical rods E5 are distributed in a circular shape to form a cylindrical sleeve column E4, which is used to sleeve the radial sealing ring 200, and the clearance gap E6 between the vertical rods E5 is used for the upper support material ratchet E21 of the sealing ring transfer structure E2 to enter, so as to ensure that the uppermost sealing ring can be removed by means of internal support, and a vertically liftable tray E7 is also provided on the cylindrical sleeve column E4, and the tray E7 is driven by the tray pushing assembly E11 to be able to rise and fall, and is mainly used to push the sealing ring on the cylindrical sleeve column E4 upward as a whole, so as to ensure that the uppermost sealing ring is close to the upper end, so as to facilitate the removal of the upper support material ratchet E21. There are multiple groups of sealing ring stacking modules E1, which are circumferentially distributed on the turntable E8. The turntable E8 can rotate the sealing ring stacking modules E1 with installed sealing rings to the bottom of the sealing ring transfer structure E2 for the sealing ring transfer structure E2 to remove them. The sealing ring stacking modules E1 with all the sealing rings removed can be rotated out to replenish the radial sealing rings 200 in time. A clearance through hole E9 is provided on the turntable E8 below each group of sealing ring stacking modules E1. The clearance through hole E9 is used to ensure that the corresponding sealing ring stacking module E1 can be smoothly pushed and matched by the telescopic end of the tray pushing assembly E11 when the corresponding sealing ring stacking module E1 is rotated to the bottom of the sealing ring transfer structure E2. The tray pushing assembly E11 can be specifically realized by a first linear drive such as a cylinder arranged vertically. The output end of the first linear drive extends to lift the tray E7 upward. The pushing effect is stable. When not needed, it can be lowered and exited from the clearance through hole E9 to ensure the normal rotation of the turntable E8. The annular base E28 of the sealing ring stacking module E1 is detachably fixed to the turntable E8, so that after the sealing rings are taken out and turned out, they can be removed in time for easy replenishment. Handles E17 for easy lifting can also be provided on both sides of the annular base E28. After replenishment is completed, it can also be easily fixed on the turntable E8, which is flexible to operate. In addition, a first clearance groove E10 is provided on the radial outer side of the tray E7 for the entry of the upper support material ratchet E21, ensuring that the sealing rings closest to the tray E7 can be smoothly and stably removed.
[0056] In this embodiment, the quick fixing structure E15 includes an L-shaped lock E16 that is rotatably connected to the top surface of the turntable E8 through a locking bolt. One annular base E28 corresponds to two L-shaped locks E16, and the horizontal fixing portion of the L-shaped lock E16 is in close contact with the annular base E28. The L-shaped lock E16 can rotate along the horizontal plane. When it needs to be fixed, its horizontal fixing portion is located above the annular base E28. By further tightening the locking bolt, the horizontal fixing portion can be pressed against the annular base E28 to ensure a stable fixation. The tray E7 has plug holes evenly distributed circumferentially, and the vertical rod E5 is provided with plug holes. The turntable rotation drive assembly E18 includes a first circumferential driver arranged on the frame 400, and the output end of the first circumferential driver is transmission-connected to the turntable E8.
[0057] As an optimization of this embodiment, a push extension frame E12 is connected to the output end of the first linear actuator, and the push extension frame E12 is slidably connected to the frame 400 through a sliding rod. At least two positioning columns E13 are provided on the push plate at the end of the push extension frame E12, and positioning holes E14 corresponding to the positioning columns E13 are provided on the bottom surface of the tray E7. The lower end of the positioning hole E14 and / or the upper end of the positioning column E13 are provided with an easy-entry guide surface. During the push operation, the positioning column E13 on the push extension frame E12 and the positioning hole E14 on the tray E7 are plugged in, thereby improving the stability of the tray E7 when it is lifted.
[0058] like Fig.14 , 15 As shown, the sealing ring transfer structure E2 includes a ratchet expander E19, which is arranged on the expander lifting structure E29 and can move vertically. The expander lifting structure E29 is arranged on the frame 400 through the expander transverse movement structure E30 and can move horizontally. The ratchet expander E19 includes an expander mounting seat E20 and an upper supporting material ratchet E21 which is circumferentially distributed on the bottom surface of the expander mounting seat E20 and extends vertically. An upper retractable driving structure is arranged between the upper supporting material ratchet E21 and the expander mounting seat E20; the upper retractable driving structure includes A first conical truncated cone E22 is provided between the upper supporting material pawls E21, the upper supporting material pawls E21 are slidably connected to the expander mounting seat E20 through an upper pawl seat, a first roller E23 is provided on the upper pawl seat near the first conical truncated cone E22, the first roller E23 rolls on the conical surface of the first conical truncated cone E22, a first elastic component E24 is provided between the upper pawl seat and the expander mounting seat E20 to make the upper pawl seat have a tendency to move toward the first conical truncated cone E22, and the first conical truncated cone E22 is driven to rise and fall by a first lifting drive component E25.
[0059] Specifically, the pawl expander E19 is composed of multiple groups of upper supporting material pawls E21 that move radially outward to achieve the effect of expanding the sealing ring. The upper supporting material pawls E21 are slidably connected to the bottom surface of the expander mounting seat E20 through the upper pawl seat. Under the action of the first elastic component E24, the pawl seat has a first roller E23 that rolls tightly on the first conical table E22. The first conical table E22 is small at the bottom and large at the top, and a circular hole groove is opened at the lower end. The circular hole groove is conducive to lightweight and helps prevent the first conical table E22 from interfering with the relevant structure below when it moves downward. Through the lifting action of the first conical table E22, the radial distance between the first roller E23 and the axis of the table can be controlled, thereby realizing the synchronous radial entry and exit action of the multiple groups of upper supporting material pawls E21 to ensure the internal support effect. The first lifting drive assembly E25 includes a second linear actuator vertically arranged on the expander mounting seat E20, and the output end of the second linear actuator is connected to the top surface of the first conical truncated cone E22. A first crossbar E26 extending along the moving direction is arranged on the side of the upper pawl seat away from the first conical truncated cone E22, and the first crossbar E26 passes through a first abutment block E27 on the bottom surface of the expander mounting seat E20. The first elastic assembly E24 includes a first spring sleeved on the first crossbar E26 and compressed between the first abutment block and the upper pawl seat.
[0060] As a further optimization of this embodiment, a detection camera B5 is provided on the frame 400 for detecting whether the radial sealing ring 200 on the ratchet expander E19 is installed upside down, a material basket B6 for installing upside down is provided on the side of the sealing ring transfer table E3, and a expander longitudinal movement structure is provided between the expander transverse movement structure E30 and the expander lifting structure E29 for transferring and rejecting the material basket B6 for installing upside down when the radial sealing ring 200 is detected to be installed upside down; the expander transverse movement structure E30 includes a first transverse movement frame slidably connected to the frame 400 at both ends, and the first transverse movement frame is controlled by the first transverse movement structure. The driving assembly drives the movement, and the expander longitudinal movement structure includes a first longitudinal movement seat slidably connected to the transverse movement frame, and the first longitudinal movement seat is driven to move by the first longitudinal movement driving assembly; the expander lifting structure E29 includes an expander lifting seat slidably connected to the first longitudinal movement seat through a sliding rod, and the expander lifting seat is connected to the third linear driver arranged on the first longitudinal movement seat. The expander mounting seat E20 is fixed under the expander lifting seat, and the third linear driver is arranged on the expander lifting seat, and its output end passes through the expander mounting seat E20 and is connected to the first conical table E22.
[0061] Specifically, since the radial sealing ring 200 is manually sleeved on the cylindrical sleeve column E4, the inner ring may be outside or twisted during the sleeve process and the pushing process of the pallet E7. The detection camera B5 detects the abnormality by visual means, and the expander longitudinal movement structure can control the ratchet expander E19 to move the sealing ring to the top of the reversed material basket B6 for removal when the reversed installation abnormality is detected.
[0062] like Fig.16 As shown, the sealing ring transfer table E3 includes an annular transfer base E31 arranged on the frame 400, and a plurality of lower supporting material pawls E32 are distributed circumferentially on the top surface of the transfer base E31. The lower supporting material pawls E32 are slidably connected to the transfer base E31 through the lower pawl seats, and are driven radially to move by the lower retractable driving structure, so as to open and remove the radial sealing ring 200 on the sealing ring transfer structure E2; the lower retractable driving structure includes a second conical truncated table E33 arranged between the lower supporting material pawls E32, and the lower supporting material pawls E32 are slidably connected to the transfer base E31 through the lower pawl seats, and the lower pawl seats are close to the second conical truncated table E33. A second roller E34 is provided on the side of the truncated cone E33, and the second roller E34 rolls on the conical surface of the second conical truncated cone E33. A second elastic component E35 is provided between the lower pawl seat and the transfer base E31, which makes the lower pawl seat have a tendency to move toward the second conical truncated cone E33. The second conical truncated cone E33 is driven to rise and fall by the second lifting drive component E36; the sealing ring transfer table E3 is arranged on a second transverse frame slidably connected to the frame 400, and the second transverse frame is driven to move by the second transverse drive component, and is used to control the sealing ring transfer table E3 to move between the sealing ring transfer structure E2 and the sealing ring transfer structure B3.
[0063] Specifically, the lower supporting material pawl E32 and the upper supporting material pawl E21 are the same and will not be repeatedly explained. The sealing ring turntable E3 can translate laterally to realize the transfer between the sealing ring transfer structure E2 and the sealing ring transfer structure B3. Among them, the second lifting drive component E36 includes a fourth linear drive vertically arranged on the second transverse frame, and the output end of the fourth linear drive is connected to the top surface of the second conical cone E33. A second cross bar extending along the moving direction is provided on the side of the lower pawl seat away from the second conical cone E33, and the second cross bar passes through the second abutment block on the top surface of the transfer base E31. The second elastic component E35 includes a second spring which is sleeved on the second cross bar and compressed between the second abutment block and the lower pawl seat.
[0064] like Fig.17As shown, the sealing ring transfer structure B3 includes a docking tube B12 with an opening facing downward, and a plurality of second make-way grooves B13 extending vertically and open at the lower end are evenly distributed circumferentially at the lower end of the docking tube B12. The docking tube B12 is slidably connected to the docking tube connecting hole B14 of the annular assembly base B30, and is driven to rise and fall by the docking tube lifting drive component B29. The assembly base B30 is fixed to the bottom of the assembly lifting seat B15; the assembly lifting seat B15 is slidably connected to the lower side of the assembly transverse moving frame through a sliding rod, and can be lifted and lowered by the driving of the assembly lifting drive component, the assembly transverse moving frame is slidably connected to the upper part of the frame 400, and can be moved between the assembly station and the sealing ring turntable E3 by the driving of the third transverse moving drive component; the docking tube connecting hole B14 is exposed at the lower end of the docking tube B12, the outer side of which is used for the clamp sleeve of the radial sealing ring 200, and the inner side is used for docking with the upper end of the injection ring 100.
[0065] Specifically, the sealing ring transfer structure B3 receives the sealing ring on the sealing ring transfer table E3 through the docking sleeve B12, and the second make way groove B13 at the lower end of the docking sleeve B12 is used for the passage of the lower supporting material pawl E32, so that the lower supporting material pawl E32 can radially shrink to move the sealing ring onto the docking sleeve B12, and the lower end of the docking sleeve B12 is open, so that it can be sleeved and docked with the upper end of the injection ring 100, and an assembly base B30 is relatively slidably arranged outside the docking sleeve B12, and the assembly base B30 can be moved downward relative to the docking sleeve B12 to push the sealing ring at the lower end out of the docking sleeve B12, and the auxiliary sealing ring assembly structure B4 moves the sealing ring to the injection ring 100.
[0066] like Fig.18 , 19 As shown, the sealing ring assembly structure B4 includes a disengagement frame B16 vertically slidably connected to the frame 400, and the disengagement frame is driven by a disengagement frame lifting drive assembly B19 to be able to move vertically up and down. The disengagement frame B16 is penetrated by a disengagement through hole B17 that allows the sealing ring transfer structure B3 to carry the radial sealing ring 200 to pass vertically, and at least two disengagement plates B18 are evenly distributed circumferentially on the outer side of the disengagement through hole B17. The disengagement plates B18 are slidably connected to the disengagement frame B16 and driven to move by the disengagement plate in-and-out drive assembly B20, so that the front end of the disengagement plate B18 can extend above the radial sealing ring 200 to disengage the radial sealing ring 200 from the docking tube B12 of the sealing ring transfer structure B3 to the injection ring 100, and press it downward.
[0067] Specifically, a peeling through hole B17 is provided on the peeling frame B16, which is used for the sealing ring transfer structure B3 to carry the radial sealing ring 200 vertically through. The inner side of the peeling piece B18 is arc-shaped, which is adapted to the shape of the sealing ring and the injection ring 100. The peeling piece in and out driving assembly B20 drives the peeling piece B18 to move radially, and the inner end of the peeling piece B18 extends to the upper end of the sealing ring. When the peeling frame B16 descends, the peeling piece B18 thereon can peel the sealing ring off and press it down to the preset position to assemble it in place.
[0068] In this embodiment, two sets of vertical mounting frames are arranged on the frame 400, and both ends of the separation frame B16 are slidably connected to the vertical mounting frames through a slide rail structure, and the separation frame lifting drive assembly B19 includes a fifth linear drive arranged on the frame 400 and the output end of which is connected to the separation frame B16. The separation plate in-and-out drive assembly B20 includes a sixth linear drive arranged on the separation frame B16, and the output end of the sixth linear drive is connected to the separation plate B18.
[0069] As a further optimization, the frame 400 is also provided with a flipping station for flipping the oil injection ring 100 assembled with the radial sealing ring 200 to facilitate the subsequent installation of the end face sealing ring at the bottom. The flipping station is provided with a flipping structure B21, and the No. 1 carrier translation drive assembly B28 can also move the No. 1 oil injection ring carrier B2 from the assembly station to the flipping station. The flipping structure B21 includes a flipping clamp B24, which is arranged on the clamp rotating seat B25, and the clamp rotating seat B25 is rotatably connected to the clamp lifting seat B31, and can be rotated 180 degrees along the vertical plane by the flipping drive assembly B27. The clamp lifting seat B31 is vertically slidably connected to the frame 400, and can be lifted and lowered by the flip lifting drive assembly; the flipping clamp B24 includes two L-shaped claw bodies slidably connected to the clamp rotating seat B25 and arranged opposite to each other, and a synchronous telescopic drive assembly B26 is provided between the L-shaped claw body and the clamp rotating seat B25. A protective pad is provided on the opposite side of the L-shaped claw body, and a fitting notch adapted to the outer diameter of the oil injection ring 100 is provided on the protective pad.
[0070] Specifically, after the No. 1 fuel injection ring carrier B2 is assembled at the assembly station, it will also move to the flipping station. The flipping station is used to flip the fuel injection ring 100 through the flipping structure B21 so that the sealing groove at the lower end faces upward, which is convenient for the subsequent assembly of the end face sealing ring assembly mechanism. The flipping structure B21 is specifically realized by a flipping clamp B24 that can rotate along the vertical plane. The flipping clamp B24 can clamp the fuel injection ring 100 by closing two L-shaped claws. The flipping lifting drive assembly is used to lower the flipping clamp B24 to grab the fuel injection ring 100 to be flipped or place the flipped fuel injection ring 100. The flipping drive assembly B27 is used to drive the flipping clamp B24 to rotate 180 degrees with the fuel injection ring 100, which can stably achieve the flipping effect of the fuel injection ring 100. The setting of the protective pad can avoid damage to the outer wall of the fuel injection ring 100, and the fitting gap ensures the stability of the grasping.
[0071] In this embodiment, a platform slide rail B22 is provided on the frame 400, and the platform slide rail B22 passes under the disengagement frame B16 of the sealing ring assembly structure B4. The No. 1 injection ring platform B2 is slidably connected to the platform slide rail B22. The No. 1 platform translation drive assembly B28 includes a linear motor module parallel to the platform slide rail B22, and the linear motor module is connected to the No. 1 injection ring platform B2. An annular external positioning protrusion B23 is provided on the top surface of the No. 1 injection ring platform B2, and the inner diameter of the external positioning protrusion B23 is adapted to the outer diameter of the injection ring 100. The flip drive assembly B27 includes a second circumferential drive arranged on the clamping claw lifting seat B31, and a clamping claw rotating seat B25 is provided on the rotating end of the second circumferential drive. The synchronous telescopic drive assembly B26 includes a double-headed cylinder fixed on the clamping claw rotating seat B25, and the two output ends of the double-headed cylinder are respectively connected to the L-shaped claw body.
[0072] The specific working principle of the radial sealing ring assembly mechanism: the injection ring 100 that is qualified before assembly is transferred to the No. 1 injection ring carrier B2 at the material receiving station, and the No. 1 injection ring carrier B2 moves to the assembly station to wait for the assembly of the radial sealing ring 200. At the same time, the upper support material pawl E21 of the sealing ring transfer structure E2 moves in a retracted state into the uppermost radial sealing ring 200 on the cylindrical sleeve column E4, and then expands to open the sealing ring for removal, and then transfers it to the lower support material pawl E32 of the sealing ring transfer station E3, and is opened by the lower support material pawl E32 to obtain it. Afterwards, the sealing ring turntable E3 moves to the bottom of one end of the moving path of the sealing ring transfer structure B3, and the lower end of the docking tube B12 descends and extends into the lower supporting material pawl E32. The lower supporting material pawl E32 is retracted to put the sealing ring on the lower end of the docking tube B12. Then, the docking tube B12 moves to dock to the upper end of the injection ring 100, and then the assembly base B30 descends a certain distance relative to the docking tube B12 and then rises and resets. Then the peeling piece B18 extends out, and its inner end enters the position between the sealing ring and the assembly base B30. Then, the peeling piece B18 descends to push the sealing ring down to the injection ring 100, and further descends to press the sealing ring against the radial sealing groove 103 of the injection ring 100. After the assembly is completed, the docking tube B12 and the peeling piece B18 are withdrawn. Afterwards, the No. 1 fuel injection ring carrier B2 moves the fuel injection ring 100 to the flipping station, the flipping jaw B24 descends to grab the fuel injection ring 100 and then lifts it up, the flipping jaw B24 rotates 180 degrees to make the lower end of the fuel injection ring 100 face upward, and then puts it back on the No. 1 fuel injection ring carrier B2 to be grabbed by the subsequent end face sealing ring assembly mechanism.
[0073] like Figure 20-22 As shown, the end face sealing ring assembly mechanism C1 includes a frame 400, on which a No. 2 oil injection ring carrier C2 is slidably connected. The No. 2 oil injection ring carrier C2 is driven to move by a No. 2 carrier translation drive assembly C24, and can move between a receiving station for receiving an oil injection ring 100 assembled with a radial sealing ring and an assembly station for assembling an end face sealing ring 300 onto the oil injection ring 100; the frame 400 is also provided with another set of sealing ring transfer tables E28 and another set of sealing ring stacking modules E1 for vertically distributing and storing the end face sealing rings 300. A corresponding sealing ring transfer structure E2 is provided between the sealing ring turntable E28 and the sealing ring stacking module E1, which is used to remove the end face sealing ring 300 at the upper end of the sealing ring stacking module E1 and transfer it to the sealing ring turntable E28; a sealing ring transfer structure C25 is provided between the sealing ring turntable E28 and the No. 2 injection ring carrier C2, which is used to remove the end face sealing ring 300 on the sealing ring turntable E28, and after docking with the upper end of the injection ring 100 on the assembly station, push the end face sealing ring 300 downward into the end face sealing groove 104 at the upper end of the injection ring 100.
[0074] Specifically, the end face sealing ring assembly mechanism is used to assemble the end face sealing ring 300 on the oil injection ring 100 after the radial sealing ring is assembled and turned over. The sealing ring is clamped in the end face sealing groove 104 on the upper end face of the oil injection ring 100. The oil injection ring 100 is placed on the oil injection ring carrier C2, and the oil injection ring carrier C2 realizes the transfer action between each station. The sealing ring to be installed is sleeved and stacked on the sealing ring stacking module E1, and is distributed axially. Adjacent sealing rings do not overlap radially to ensure the sequential grabbing of the sealing ring transfer structure E2. The sealing ring transfer structure E2 is used to pick up the uppermost sealing ring of the sealing ring stacking module E1 from above and move it to the sealing ring transfer table E28. The sealing ring transfer structure C25 is used to pick up the sealing ring on the sealing ring transfer table E28 from above. The grippers of both are facing downward, and the sealing ring transfer table E28 is used for the transfer and transition of the sealing rings between the two. After the sealing ring transfer structure C25 picks up the sealing ring, it enters the assembly station and assembles it to the predetermined position. This assembly mechanism has a high degree of automation and good assembly efficiency.
[0075] like Fig. 20 , 21 As shown, the sealing ring transfer structure C25 includes a transfer base C3, a ring-shaped transfer cylinder C4 is provided on the bottom surface of the transfer base C3, a push ring C5 is sleeved on the outer side of the transfer cylinder C4, a push ring lifting structure C6 is provided between the push ring C5 and the transfer base C3, the transfer base C3 is connected to the transfer lifting structure C7, a transfer transverse structure C8 is provided between the transfer lifting structure C7 and the frame 400, and a positioning auxiliary structure C9 is also provided radially outside the push ring C5. The positioning auxiliary structure C9 includes four arc-shaped positioning pieces C10 which are circumferentially distributed on the transfer base C3 and can slide radially. The arc-shaped positioning piece C10 is connected to the radial in-and-out drive assembly C11. The lower part of the inner side of the arc-shaped positioning piece C10 is provided with an arc-shaped docking groove C12. The docking groove C12 is in contact with the outer wall of the upper end of the injection ring 100. A transfer positioning gap C13 is formed between the inner wall of the upper end of the arc-shaped positioning piece C10 and the outer wall of the transfer cylinder C4 to allow the end face sealing ring 300 and the push ring C5 to pass through.
[0076] Specifically, the sealing ring transfer structure C25 transfers the sealing ring through the transfer cylinder C4. The transfer cylinder C4 is set on the frame 400 through the transfer lifting structure C7. The transfer cylinder C4 descends to the lower end and enters the radial inner side of the sealing ring on the lower support material pawl E32. The lower support material pawl E32 is retracted to achieve the effect of clamping the sealing ring on the transfer cylinder C4. The transfer transverse movement structure C8 is used for driving the movement between the sealing ring transfer position and the No. 2 injection ring carrier C2. A push ring C5 is also sleeved on the outside of the transfer cylinder C4. The push ring C5 can push the sealing ring at the lower end into the end face sealing groove 104 after the transfer cylinder C4 is docked on the injection ring 100, so as to achieve the effect of transfer and assembly. In addition, the positioning auxiliary structure C9 is used to position the injection ring 100 from the upper end to ensure that the injection ring 100 and the transfer cylinder C4 are in a coaxial position to ensure the accurate pushing in of the sealing ring. The arc-shaped positioning piece C10 can move radially, and the inner side wall of its lower end is provided with a radially outwardly concave docking groove C12. When positioning, the positioning groove of its lower end fits with the outer side of the upper end of the injection ring 100, and the inner side wall above the groove forms an annular transfer positioning gap C13 with the outer side wall of the transfer cylinder C4, which is used for the axial movement of the push ring C5 and the sealing ring. In addition, the radial depth of the docking groove C12 is adapted to the thickness of the end face sealing ring 300 or the push ring C5, ensuring that both can move and further ensuring accurate assembly.
[0077] In this embodiment, the transferring and transverse shifting structure C8 includes a transferring and transverse shifting frame slidably connected to the upper part of the frame 400 through a slide rail, and the transferring and lifting structure C7 includes a transferring and lifting frame slidably connected to the transferring and transverse shifting frame through a slide rod. A transferring and transverse shifting linear drive having an output end connected to the transferring and transverse shifting frame is laterally arranged on the frame 400, and a transferring and lifting linear drive having an output end connected to the transferring and lifting frame is vertically arranged on the transferring and transverse shifting frame.
[0078] like Fig.21 As shown, the bottom surface of the transfer cylinder C4 is evenly distributed with axially extending and open-end clearance grooves C14 in the circumferential direction, and the width and depth of the clearance grooves C14 are adapted to the lower support material pawls E32 on the sealing ring turntable E28; the transfer base C3 is radially extended with a plurality of installation extensions C15, and the installation extensions C15 are provided with radial in-and-out drive components C11, and a height detection component C16 is detachably provided between adjacent installation extensions C15 for detecting the position of the end face sealing ring 300; the height detection component C16 includes a signal generator and a signal receiver whose connection line passes through the clearance grooves C14, and the signal generator and the signal receiver are fixed on the detector installation sheet C17, and the two ends of the detector installation sheet C17 are detachably fixed to the installation extensions C15 on the adjacent two sides. The radial in-and-out drive component C11 includes an in-and-out drive cylinder fixed to the bottom of the installation extension C15, and an arc-shaped positioning sheet C10 is fixed to the output end of the in-and-out drive cylinder.
[0079] Specifically, a clearance groove C14 is provided at the lower end of the transfer cylinder C4, and the clearance groove C14 is used for the passage of the lower supporting material pawl E32, ensuring that the lower supporting material pawl E32 is smoothly withdrawn to clamp the sealing ring on the transfer cylinder C4. The outer diameter of the transfer cylinder C4 is adapted to the diameter of the inner wall of the end face sealing groove 104, that is, the outer wall of the transfer cylinder C4 and the inner wall of the end face sealing groove 104 are smoothly connected to ensure the accurate assembly of the sealing ring. The height of the height detection component C16 is adapted to the clearance groove C14, and its signal generator and signal receiver are located on the outside of the clearance groove C14, that is, the signal can radially penetrate the transfer cylinder C4, which can be used to detect the descending height of the transfer cylinder C4, ensuring that the sealing ring can be stably clamped to the corresponding position when the lower supporting material pawl E32 is withdrawn, and the height detection component C16 is fixed by the detector mounting plate C17 and bolts, and has flexible detachability.
[0080] As an optimization of this embodiment, a lower annular step with the step surface facing upward is provided on the outer side wall of the transfer cylinder C4, and an upper annular step with the step surface facing downward is provided on the inner side wall of the push ring C5, and the upper annular step is located above the lower annular step. The upper annular step and the lower annular step are used to limit the maximum descending stroke of the push ring C5 to prevent it from falling out.
[0081] like Fig. 22 As shown, the No. 2 oil injection ring carrier C2 is slidably connected to the frame 400 through a slide rail, and an annular positioning step C18 is provided on the top surface of the No. 2 oil injection ring carrier C2, and the outer diameter of the annular positioning step C18 is adapted to the inner diameter of the lower part of the oil injection ring 100; the No. 2 carrier translation drive assembly C24 includes a linear motor arranged on the frame 400, and the output end of the linear motor is connected to the No. 2 oil injection ring carrier C2; after the assembly at the assembly station is completed, the No. 2 oil injection ring carrier C2 is also moved to the downstream inspection station, and the inspection station is provided with an assembly completion inspection structure C19 and an NG rejection structure C20. The assembled inspection structure C19 includes a camera inspection component C21 arranged on the side of the inspection station, and the NG rejection structure C20 includes an NG material output conveyor belt C22. An internal expansion support arm C23 is provided between the upstream of the NG material output conveyor belt C22 and the inspection station. The internal expansion support arm is slidably connected to the upper part of the frame 400 and can be lifted vertically to grab the injection ring 100 that has been inspected at the inspection station and transfer the injection ring 100 with unqualified inspection results to the NG material output conveyor belt C22.
[0082] Specifically, the annular positioning step C18 on the No. 2 fuel injection ring carrier C2 is used to position and limit the fuel injection ring 100 thereon to ensure accurate docking and matching of related processes. The rear end of the moving path of the fuel injection ring 100 also involves a detection station. The assembly inspection structure on this station is used to inspect all assembled fuel injection rings 100, and the products with NG inspection results are rejected by the NG rejection structure C20 to improve the qualified rate of finished products. The assembly inspection structure C19 is specifically inspected by the camera inspection component C21 through vision. The image data captured by the camera inspection component C21 is transmitted to the control computer, and the control computer analyzes the inspection results. The NG material output conveyor belt C22 is used to output NG parts, and the internal expansion support C23 that can be raised and lowered and translated is used to grab NG parts and move them to the upstream of the NG material output conveyor belt C22 to achieve automatic rejection.
[0083] In this embodiment, the internal expansion arm support C23 includes a arm support mounting platform and three groups of arm support rods which are evenly distributed on the arm support mounting platform and can be radially retracted and extended. The arm support mounting platform is slidably connected to the upper part of the frame 400 through a arm support transverse movement frame and is connected to a arm support transverse movement driver. The arm support mounting platform can be slidably connected to the arm support transverse movement frame in a vertically liftable manner and is connected to a arm support lifting driver. A arm support rod retractable drive assembly is provided between the arm support mounting platform and the arm support, and an elastic cushion layer is provided at the outer end of the arm support.
[0084] The specific working principle of the end face sealing ring assembly mechanism: after the radial sealing ring is assembled and turned over so that the end face sealing groove 104 faces upward, the injection ring 100 is transferred to the second injection ring carrier C2 of the end face sealing assembly mechanism, and the second injection ring carrier C2 moves to the assembly station. At the same time, the sealing ring transfer structure E2 picks up an end face sealing ring 300 at the top of the cylindrical sleeve column E4 and transfers it to the sealing ring transfer table E28. After that, the seal ring transfer table E28 moves to the bottom of the seal ring transfer structure C25, the transfer cylinder C4 descends to the lower end and enters the radial inner side of the seal ring, the lower support material ratchet E32 is closed, and the seal ring sleeve is transferred to the transfer cylinder C4, and then the transfer cylinder C4 moves to the top of the oil injection ring 100 at the assembly station, and makes its lower end face almost touch the upper end face of the oil injection ring 100, and the arc positioning piece C10 moves inward, and its docking groove C12 touches the upper end of the oil injection ring 100, completing the positioning. After that, the push ring C5 moves downward, pushes the end face seal ring 300 into the end face seal groove 104, and appropriately presses down to make the lower end of the seal ring touch the bottom of the end face seal groove 104, and assembles in place, and the arc positioning piece C10 and the docking cylinder withdraw and reset. Afterwards, the No. 2 injection ring carrier C2 moves the injection ring 100 to the inspection station. The inspection camera component captures image data and transmits it to the control computer. The control computer calculates and analyzes. When the inspection result is NG, the internal expansion support C23 moves the NG part to the NG material output conveyor belt C22, and the conveyor belt transports the NG part to the corresponding collection area. Those with qualified inspection results are transferred to the subsequent pressure change testing mechanism.
[0085] like Figure 23-25 As shown, the pressure change detection mechanism D1 includes a frame 400, on which a pressure change test bench D2 and a visual inspection bench D3 are provided. The pressure change test bench D2 is slidably connected to the frame 400 and is connected to the pressure test bench translation drive assembly D4. It can reciprocate between a receiving position for receiving the injection ring 100 after the sealing ring is assembled and a pressure change test position below the pressure test assembly D35. A second transfer assembly D5 for transferring the injection ring 100 after the pressure change test to the visual inspection bench D3 is provided between the visual inspection bench D3 and the receiving position, and a visual inspection assembly D34 is provided on the side of the visual inspection bench D3.
[0086] Specifically, the pressure change detection mechanism is used to perform a pressure change test on the injection ring 100 after the radial sealing ring 200 and the end face sealing ring 300 are assembled, to detect whether its parameters such as pressure resistance are up to standard, so as to ensure the qualified rate of finished parts. The injection ring 100 to be tested is placed on the pressure change test bench D2, which is transferred to the pressure change test position for testing. The pressure test component D35 applies axial downward pressure to the injection ring 100 from above, and the pressure change of the pressure plate D8 after pressing in a corresponding distance realizes indirect measurement of the deformation amount. In addition, a visual inspection bench D3 and a visual inspection component D34 are also provided on the frame 400. By capturing the corresponding image data, the control computer or monitoring personnel further detect the situation after deformation, so as to improve the quality of the final output product.
[0087] like Fig.23 As shown, the pressure test assembly D35 includes a pressure tester D6, which is vertically arranged above the frame 400 through a gantry D7; the pressure tester D6 includes a pressure plate D8 arranged on the gantry D7 through a hydraulic system D36, and a pressure sensor is provided between the pressure plate D8 and the hydraulic system D36. The pressure tester D6 and the pressure change test bench D2 are provided with two corresponding groups, and the pressure change test bench D2 is arranged along the transfer direction of the second transfer assembly D5, and can perform pressure change tests respectively. The pressure change test bench D2 is slidably connected to the frame 400 through a slide rail, and the pressure test bench translation drive assembly D4 includes a linear drive arranged on the frame 400. The output end of the linear drive is connected to the pressure change test bench D2. A press calibration assembly D9 is provided on the pressure change test bench D2, and the height of the press calibration assembly D9 is adapted to the height of the injection ring 100.
[0088] Specifically, the pressure test assembly D35 is implemented by the pressure tester D6. The pressure plate D8 of the pressure tester D6 is used to apply pressure to the injection ring 100 from the upper end surface downward. The hydraulic system D36 provides the downward driving force, and the pressure sensor is used to detect the pressure value between the pressure plate D8 and the injection ring 100. The pressure tester D6 and the pressure change test bench D2 are set in multiple groups, which can provide a corresponding number of pressure change test positions, and can respectively test multiple injection rings 100. Moreover, each group is independent of each other to avoid mutual interference. In addition, since the pressure change test takes a relatively long time compared with other assembly processes, setting up multiple pressure change test positions helps to match the beat between each process and ensure the efficient operation of the injection ring sealing ring assembly line. The pressure change test bench D2 is set by sliding on a slide rail to ensure that it has a stable load-bearing capacity while sliding, and the linear drive is used to specifically drive the smooth movement of the pressure change test bench D2. The press calibration assembly D9 can ensure that the pressure output of the pressure tester D6 meets the design requirements, thereby improving the accuracy of the pressure change test.
[0089] like Fig.23 , 24As shown, the visual inspection platform D3 includes an inspection base D10 arranged on a frame 400 and a mounting disc D11 detachably fixed on the inspection base D10, and four groups of slidingly connected internally supported positioning blocks D12 are circumferentially distributed on the top surface of the mounting disc D11, and a radial translation drive structure D13 is provided between the mounting disc D11 and the internally supported positioning blocks D12. The radial translation driving structure D13 includes a pneumatic cylinder body D14 arranged at the center of the top surface of the mounting disc D11, and the internal support positioning block D12 is slidably connected to the mounting disc D11 through a slide rail, and is connected to the power chamber of the pneumatic cylinder body D14 through a connecting slide rod D15, and the power chamber is connected to the gas charging and discharging component D16; the internal support positioning block D12 includes an arc-shaped main body D17, and a supporting platform D18 radially extends outward from the outer side of the arc-shaped main body D17, the bottom surface of the oil injection ring 100 is in contact with the top surface of the supporting platform D18, and the inner side surface is in contact with the outer side surface of the arc-shaped main body D17; a pipeline connection through hole D19 is provided on the mounting disc D11, which is used to make way for the connecting pipeline between the pneumatic cylinder body D14 and the gas charging and discharging component D16.
[0090] Specifically, the mounting disc D11 of the visual inspection table D3 is provided with multiple groups of internally supported positioning blocks D12, which are positioned and fixed by stretching outward from the radial inner side of the fuel injection ring 100, ensuring the smooth realization of visual inspection. The mounting disc D11 is provided with an arc-shaped body D17 that can be radially telescopically moved. The outer wall of the arc-shaped body D17 is just in contact with the fuel injection ring 100, ensuring accurate positioning and preventing damage to the fuel injection ring 100. The movement of the arc-shaped body D17 is pneumatically realized by the pneumatic cylinder D14. The mounting disc D11 is provided with a pipeline connection hole D19 so that the connecting pipeline can pass through to realize the connection between the pneumatic cylinder D14 and the gas charging and discharging assembly D16. The outer side of the upper end of the arc-shaped body D17 is also provided with an easy-entry chamfer to facilitate the initial positioning of the fuel injection ring 100 when it is lowered vertically.
[0091] like Fig.24As shown, the visual inspection component D34 includes a group of inspection cameras D20 fixed on the frame 400, and the inspection camera D20 faces the visual inspection platform D3; two groups of relatively arranged positioning rollers D21 are also provided on both sides of the visual inspection platform D3, and each group of positioning rollers D21 includes two, the positioning rollers D21 can be horizontally rotatably connected to the roller seat D37 on one side of the visual inspection platform D3 near the roller seat D37, the roller seat D37 can be radially movably slidably connected to the roller base D38, and is connected to the roller translation driver D22, the roller base D38 can be vertically lifted and slidably connected to the frame 400, and is connected to the roller lifting driver D23; an elastic rough surface is provided on the side wall of the positioning roller D21, and a roller rotation drive component is also provided between its wheel axle and the roller seat D37, which is used to drive the rotation of the positioning roller D21 to drive the injection ring 100 to rotate; a lighting component D24 is also provided on the frame 400, and the lighting component D24 faces the visual inspection platform D3.
[0092] Specifically, the positioning roller D21 once again positions the injection ring 100 from the radial outside, and the outer wall of the positioning roller D21 that contacts the outer wall of the injection ring 100 is provided with an elastic rough surface that can increase the friction force. The elastic rough surface has a certain elasticity and can adaptively deform the small convex parts on the outer wall of the injection ring 100 that are in contact, so as to ensure stable friction transmission while avoiding damage to the injection ring 100. The rotation of the positioning roller D21 can achieve the effect of driving the injection ring 100 to rotate. During the rotation process, the detection camera D20 captures relevant image data. Moreover, the roller seat D37 can be raised and lowered, so that for different models of injection rings 100, the positioning roller D21 can be raised and lowered to a suitable height to ensure that it matches the position suitable for contact with the outer side of the injection ring 100 and improve compatibility. In order to improve the clarity of the captured image, a lighting component D24 is also specially provided on the frame 400 to ensure the smooth implementation of visual inspection.
[0093] As a further optimization, unpowered rollers are arranged circumferentially on the outer side of the arc-shaped main body D17, which helps the oil injection ring 100 to be driven by the positioning roller D21 to rotate smoothly.
[0094] like Fig.23 , 25As shown, the second transfer assembly D5 includes two clamping jaws D25, the first clamping jaws D25 moves between the pressure change test position and the visual inspection position, and two parallel horizontally extending strip-shaped jaws D26 are slidably connected thereon, and the two strip-shaped jaws D26 are connected to the double-head synchronous cylinder D27, and can be closed together to clamp and fix the injection ring 100; the second clamping jaws D25 moves between the visual inspection position and the discharge conveyor D32, and four circumferentially evenly distributed and downwardly extending L-shaped jaws D28 are slidably connected thereon, and the upper end of the L-shaped jaws D28 is connected to the pneumatic drive structure D29, and can be radially closed to clamp the injection ring 100; the clamping jaws D25 can be vertically lifted and slidably connected to the clamping jaw slide, and is connected to the clamping jaw lifting drive assembly D30, and the clamping jaws D25 can be horizontally slidably connected to the frame 400, and is connected to the clamping jaw translation drive assembly D31.
[0095] Specifically, the second transfer assembly D5 specifically grabs the injection ring 100 from the radially outer side in a clamping manner through the L-shaped clamping claws D28 arranged in an annular manner or the bar-shaped clamping claws D26 arranged in parallel, so as to avoid interference with the internal support positioning block D12 on the visual inspection table D3. The clamping claw seat D25 can be raised and lowered and moved horizontally to achieve the function of transferring the injection ring 100. Moreover, the second transfer assembly D5 is provided with two groups, which are respectively used for transferring between the pressure change test position and the visual inspection table D3, and for grabbing materials from the visual inspection table D3. There is a height difference between the two groups of second transfer assemblies D5. The clamping claw seat D25 of the first group of second transfer assemblies D5 slides on the table surface of the frame 400, and the other group slides on the upper part, so that the two groups of slide rails have a cross in travel to ensure smooth transfer.
[0096] In this embodiment, the pneumatic drive structure D29 includes a pneumatic cylinder body D32 of the clamping jaws, and the horizontal section of the L-shaped clamping jaws D28 is slidably connected to the pneumatic cylinder body D14, and a power chamber is provided therebetween, and the power chamber is connected to the gas charging and discharging assembly D16. The clamping jaw slide is slidably connected to the upper part of the frame 400 through a slide rail, and the clamping jaw translation drive assembly D31 includes a linear motor disposed on the frame 400 and the output end of which is connected to the clamping jaw slide. The clamping jaw lifting drive assembly D30 includes a clamping jaw lifting cylinder whose cylinder body is vertically fixed on the clamping jaw slide, and a clamping jaw seat D25 is provided on the output end of the clamping jaw lifting cylinder. Two sets of discharge conveyor belts D32 are also provided in the downstream direction of the second transfer assembly D5, one set of discharge conveyor belts D32 is used to output NG materials, and the other set of discharge conveyor belts D32 is used to output qualified materials; the upstream end of the discharge conveyor belt D32 is docked below the transfer path of the second transfer assembly D5. It can realize the separate output of NG parts and qualified parts to ensure the quality of the final product.
[0097] The specific working principle of the pressure change test mechanism: After the radial sealing ring and the end face sealing ring of the fuel injection ring 100 are assembled, they are transferred to the pressure change test bench D2, and then the pressure change test bench D2 is moved to the bottom of the pressure testing machine D6, and the pressure plate D8 moves downward and presses on the upper end of the fuel injection ring 100, and the pressure sensor transmits the corresponding pressure data and stroke data to the control computer, and the control computer calculates and analyzes the qualified situation of the pressure change test. After the test is completed, the pressure change test bench D2 is moved out of the pressure test and below, and the second transfer Component D5 transfers the injection ring 100 that has been deformed to the visual inspection table D3, and then the internal support positioning block D12 moves radially outward, and the unpowered wheel on it contacts the inner wall of the injection ring 100. At the same time, the positioning roller D21 moves radially inward and sticks to the outer wall of the injection ring 100. The rotation of the positioning roller D21 drives the injection ring 100 to rotate. The detection camera D20 obtains the corresponding image data under the light of the lighting component D24 and transmits it to the control computer, which calculates and analyzes it. After the visual inspection is completed, the internal support positioning block D12 and the positioning roller D21 are reset, and the second group of second transfer components D5 transfers the injection ring 100 to the corresponding discharge conveyor belt D33 according to the inspection results, and the compression test is completed.
[0098] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An oil injection ring seal assembly line, comprising a frame (400), characterized in that: The frame (400) is provided with: The pre-assembly inspection mechanism (A1) is used to input the oil injection ring (100) to be processed in a posture with the radial sealing ring groove (103) facing upward and the end face sealing ring groove (104) facing downward, and to perform a hole penetration inspection and a size inspection on the oil injection ring (100); The radial sealing ring assembly mechanism (B1) is used to assemble the radial sealing ring (200) on the qualified fuel injection ring (100) detected by the pre-assembly inspection structure, and to turn it over after the assembly is completed; The end face sealing ring assembly mechanism (C1) is used to assemble the end face sealing ring (300) on the oil injection ring after the radial sealing ring has been assembled and turned over; A pressure change detection mechanism (D1) is used to perform a pressure change test on an oil injection ring (100) that has been assembled with a radial sealing ring (200) and an end face sealing ring (300); A transfer mechanism, used for transferring the fuel injection ring (100) between the mechanisms; The detection mechanism (A1), radial sealing ring assembly mechanism (B1), end face sealing ring assembly mechanism (C1), pressure change detection mechanism (D1) and transfer mechanism are respectively connected to a control computer, which analyzes the detection data and controls the coordinated actions of the various mechanisms.
2. The fuel injection ring seal assembly line according to claim 1, characterized in that: The pre-assembly detection mechanism comprises: A rotation positioning module (A2) is used to rotate the injection ring (100) to a predetermined angle; A coding and marking module (A3) is used to mark processing information on the fuel injection ring (100); A hole penetration detection module (A4) for detecting the penetration condition of the radial through hole (102) on the fuel injection ring (100); A dimension detection module (A5) is used to detect the outer diameter of the fuel injection ring (100), the width of the radial sealing groove (103), and the smoothness of the outer wall; Classification and discharging module (A6) is used to classify and output NG parts according to specific NG reasons; The rotation positioning module (A2), the coding marking module (A3), the hole penetration detection module (A4), the size detection module (A5) and the classification discharge module (A6) are respectively connected to the control computer.
3. The fuel injection ring seal assembly line according to claim 2, characterized in that: The rotation positioning module (A2) comprises a rotation positioning platform (A8) arranged on a frame (400), a plurality of positioning detection components (A9) are arranged on the side of the rotation positioning platform (A8), a first rotation table (A10) capable of rotating is arranged on the top surface of the rotation positioning platform (A8), and the first rotation table (A10) is connected to a first rotation driving component (A11); The positioning detection assembly (A9) comprises a first laser generator and a first receiver located on both sides of the rotating positioning platform (A8) and arranged opposite to each other, wherein the first laser generator and the first receiver are adapted to the height of the lug (101) at the upper end of the fuel injection ring (100); The hole penetration detection module (A4) comprises a hole penetration detection platform (A13) arranged on a frame (400), a plurality of groups of arc-shaped mounting blocks (A14) capable of radial extension and movement are radially slidably arranged on the hole penetration detection platform (A13), an air outlet nozzle (A16) connected to a flow detector is arranged on the arc-shaped mounting block (A14), an air inlet end of the air outlet nozzle (A16) is connected to a high-pressure gas generating assembly, and an air outlet end corresponds one-to-one to a radial through hole (102) of an oil injection ring (100); The size detection module (A5) comprises a rotating detection platform (A17), and at least one set of size detection components (A22) is arranged on the side of the rotating detection platform (A17); The rotating detection platform (A17) comprises a detection platform base (A18) capable of vertical lifting and lowering, and a second rotating platform surface (A19) capable of circumferential rotation; The classification discharging module (A6) comprises a discharging transfer table (A23), at least two groups of NG material output conveyor belts (A24) are vertically distributed on one side of the discharging transfer table (A23), an NG piece top block (A25) is slidably connected to the discharging transfer table (A23), a push assembly (A26) is provided between the NG piece top block (A25) and the discharging transfer table (A23), and a discharging lifting drive assembly (A27) is provided between the discharging transfer table (A23) and the frame (400); The coding and marking module (A3) comprises a coding platform (A28), and a laser coding component (A29) is provided on the side of the coding platform (A28) for marking information including processing time, team number, and production number on the injection ring (100); A loading module (A44) is provided upstream of the rotation positioning module (A2), and the loading module (A44) includes a loading conveyor belt (A51). A V-shaped material blocking plate (A45) is provided at the downstream end of the loading conveyor belt (A51). At least one group of material blocking columns (A46) capable of entering or moving away from the top of the loading conveyor belt (A51) is distributed on the side of the loading conveyor belt (A51) along the conveying direction, and is used to separate at least two oil injection rings (100) behind the material blocking plate (A45).
4. The fuel injection ring seal assembly line according to claim 1, characterized in that: The radial sealing ring assembly mechanism comprises an oil injection ring carrier (B2) slidably connected to a frame (400); the oil injection ring carrier (B2) is driven to move by a carrier translation drive assembly (B28) and is capable of moving between a material receiving station for receiving an oil injection ring (100) that has been inspected and an assembly station for assembling a radial sealing ring (200) onto the oil injection ring (100); The frame (400) is also provided with a sealing ring transfer table (E3) and a sealing ring stacking module (E1) for vertically distributing and storing radial sealing rings (200); a sealing ring transfer structure (E2) is provided between the sealing ring transfer table (E3) and the sealing ring stacking module (E1) for removing the radial sealing ring (200) at the top of the sealing ring stacking module (E1) and transferring it to the sealing ring transfer table (E3); A sealing ring transfer structure (B3) is provided between the sealing ring transfer table (E3) and the assembly station, which is used to remove the radial sealing ring (200) on the sealing ring transfer table (E3) and carry the radial sealing ring (200) to dock with the outer side of the upper end of the oil injection ring (100); The assembly station is provided with a sealing ring assembly structure (B4) for removing the radial sealing ring (200) on the sealing ring transfer structure (B3) and pressing it downward so that it is sleeved onto the radial sealing groove (103) of the injection ring (100).
5. The fuel injection ring seal assembly line according to claim 1, characterized in that: The end face sealing ring assembly mechanism comprises an oil injection ring carrier (C2) slidably connected to a frame (400); the oil injection ring carrier (C2) is driven to move by a carrier translation drive assembly (C58) and is capable of moving between a material receiving station for receiving an oil injection ring (100) after radial sealing ring assembly and an assembly station for assembling an end face sealing ring (300) onto the oil injection ring (100); The frame (400) is also provided with a sealing ring transfer table (E3) and a sealing ring stacking module (E1) for vertically distributing and storing end face sealing rings (300); a sealing ring transfer structure (E2) is provided between the sealing ring transfer table (E3) and the sealing ring stacking module (E1) for removing the end face sealing ring (300) at the top of the sealing ring stacking module (E1) and transferring it to the sealing ring transfer table (E3); A sealing ring transfer structure (C25) is provided between the sealing ring transfer table (E3) and the oil injection ring carrier (C2), for removing the end face sealing ring (300) from the sealing ring transfer table (E3), and after docking with the upper end of the oil injection ring (100) on the assembly station, pushing the end face sealing ring (300) downward into the end face sealing groove (104) at the upper end of the oil injection ring (100).
6. The fuel injection ring seal assembly line according to claim 4 or 5, characterized in that: The sealing ring stacking module (E1) comprises a plurality of vertical rods (E5) surrounding a cylindrical sleeve column (E4), a clearance gap (E6) being formed between adjacent vertical rods (E5), a tray (E7) being vertically slidably arranged between the vertical rods (E5), and a tray pushing assembly (E11) being arranged between the tray (E7) and the frame (400); the sealing ring stacking module (E1) comprises at least two groups circumferentially distributed on a rotating disk (E8), the rotating disk (E8) being rotatably arranged on the frame (400), and a clearance through hole (E9) allowing the tray pushing assembly (E11) to pass through is arranged on the rotating disk (E8) below the tray (E7); The sealing ring stacking module (E1) further comprises an annular base (E28), and the annular base (E28) is detachably fixed on the turntable (E8) via a quick fixing structure (E15); The tray (E7) has a plurality of first clearance grooves (E10) evenly distributed on the circumference thereof to allow the upper supporting material pawls (E21) to extend therein; The sealing ring transfer structure (E2) comprises a ratchet expander (E19), and the ratchet expander (E19) is arranged on the frame (400) through an expander lifting structure and an expander transverse movement structure, and can be laterally translated and vertically lifted and lowered; The ratchet expander (E19) comprises an expander mounting seat (E20) and an upper supporting material ratchet (E21) which is circumferentially distributed on the bottom surface of the expander mounting seat (E20) and extends vertically, and the upper supporting material ratchet (E21) is connected to the upper retractable driving structure; The upper retractable driving structure comprises a first conical truncated cone (E22) arranged between the upper supporting material pawls (E21); the upper supporting material pawls (E21) are slidably connected to the expander mounting seat (E20) via an upper pawl seat; a first roller (E23) is arranged on the side of the upper pawl seat near the first conical truncated cone (E22); the first roller (E23) rolls on the conical surface of the first conical truncated cone (E22); a first elastic component (E24) is arranged between the upper pawl seat and the expander mounting seat (E20) so that the upper pawl seat has a tendency to move toward the first conical truncated cone (E22); the first conical truncated cone (E22) is driven to rise and fall by a first lifting driving component (E25); The sealing ring transfer table (E3) comprises an annular transfer base (E31) arranged on a frame (400), a plurality of lower supporting material pawls (E32) are circumferentially distributed on the top surface of the transfer base (E31), the lower supporting material pawls (E32) are slidably connected to the transfer base (E31) via a lower pawl seat, and are driven to move radially by a lower retractable driving structure, so as to open and remove the radial sealing ring (200) on the sealing ring transfer structure (E2); The lower retractable driving structure includes a second conical cone (E33) arranged between the lower supporting material pawls (E32); the lower supporting material pawls (E32) are slidably connected to the transfer base (E31) through a lower pawl seat; a second roller (E34) is provided on the side of the lower pawl seat near the second conical cone (E33); the second roller (E34) rolls on the conical surface of the second conical cone (E33); a second elastic component (E35) is provided between the lower pawl seat and the transfer base (E31) to make the lower pawl seat (E32) have a tendency to move toward the second conical cone (E33); the second conical cone (E33) is driven to rise and fall by a second lifting driving component (E36).
7. The fuel injection ring seal assembly line according to claim 6, characterized in that: The sealing ring transfer structure (B3) comprises a docking tube (B12) with its lower end exposed and its opening facing downward, a plurality of second clearance grooves (B13) extending vertically are evenly distributed around the lower end of the docking tube (B12), and the docking tube (B12) is slidably connected to a docking tube connection hole (B14) of an annular assembly base (B30), and can be raised and lowered by a docking tube lifting drive assembly (B29); The assembly lifting seat (B15) is capable of horizontal movement and vertical lifting; The sealing ring assembly structure (B4) comprises a disengagement frame (B16) vertically slidably connected to the frame (400); the disengagement frame (B16) is driven by a disengagement frame lifting and lowering drive assembly (B19) to be able to move vertically up and down; the disengagement frame (B16) is provided with a disengagement through hole (B17) for allowing the sealing ring transfer structure (B3) to pass vertically; at least two disengagement plates (B18) are evenly distributed circumferentially on the outer side of the disengagement through hole (B17); the disengagement plates (B18) are slidably connected to the disengagement frame (B16) and driven by a disengagement plate in-and-out driving assembly (B20) to extend their front ends above the radial sealing ring (200) so as to disengage the radial sealing ring (200) from the docking tube (B12) to the injection ring (100) and press it downwards; The frame (400) is also provided with a flipping structure (B21) for flipping the oil injection ring (100) after the radial sealing ring (200) is assembled, so as to facilitate the subsequent installation of the end face sealing ring at the bottom. The flip structure (B21) comprises a flip clamp (B24) capable of vertical lifting and rotation 180 degrees along a vertical plane. The flip clamp (B24) comprises two L-shaped claw bodies arranged opposite to each other, the L-shaped claw bodies are connected to the synchronous telescopic drive assembly (B26) and can be retracted to clamp the oil injection ring (100); A detection camera (B5) is also provided on the side of the sealing ring transfer table (E3) for detecting whether the radial sealing ring (200) removed from the sealing ring stacking module (E1) is installed upside down. A reverse loading material basket (B6) is provided on the side of the sealing ring transfer table (E3). The sealing ring transfer structure (E2) also includes a hand expansion longitudinal movement structure for transferring and removing the radial sealing ring (200) to the reverse loading material basket (B6) when it is detected that the radial sealing ring (200) is installed upside down.
8. The fuel injection ring seal assembly line according to claim 6, characterized in that: The sealing ring transfer structure (C25) comprises a transfer base (C3), a ring-shaped transfer cylinder (C4) is provided on the bottom surface of the transfer base (C3), a push ring (C5) is sleeved on the outer side of the transfer cylinder (C4), a push ring lifting structure (C6) is provided between the push ring (C5) and the transfer base (C3), the transfer base (C3) is arranged on the frame through the transfer lifting structure (C7) and the transfer transverse structure (C8), and can be lifted vertically and moved transversely, and a positioning auxiliary structure (C9) is also provided on the radial outer side of the push ring (C5); The positioning auxiliary structure (C9) comprises at least two arc-shaped positioning pieces (C10) which are circumferentially distributed on the transfer base (C3) and can slide radially. The arc-shaped positioning piece (C10) is connected to the radial in-and-out drive assembly (C11). The lower part of the inner side of the arc-shaped positioning piece (C10) is provided with an arc-shaped docking groove (C12). The docking groove (C12) is in contact with the outer wall of the upper end of the injection ring (100). A transfer positioning gap (C13) is formed between the inner wall of the upper end of the arc-shaped positioning piece (C10) and the outer wall of the transfer cylinder (C4) to allow the end face sealing ring (300) and the push ring (C5) to pass through. The bottom surface of the transfer cylinder (C4) is evenly distributed circumferentially with axially extending clearance grooves (C14) with open lower ends; The radial in-and-out drive assembly (C11) is arranged on the transfer base (C3) via the installation extension (C15), and a height detection assembly (C16) is detachably arranged between adjacent installation extensions (C15) for detecting the position of the end face sealing ring (300); The height detection assembly (C16) includes a signal generator and a signal receiver connected through the clearance groove (C14); The frame (400) is also provided with an assembly completion detection structure (C19) and an NG rejection structure (C20) for performing assembly quality control after the end face sealing ring (300) is assembled. The assembly completion detection structure (C19) includes a camera detection component (C21) arranged on the side of the detection station, and the NG rejection structure (C20) includes an NG material output conveyor belt (C22).
9. The fuel injection ring seal assembly line according to claim 1, characterized in that: The pressure change detection mechanism comprises a pressure change test bench (D2) and a visual inspection bench (D3) arranged on a frame (400); the pressure change test bench (D2) is slidably connected to the frame (400) and is connected to a pressure test bench translation drive assembly (D4); it can be used to receive the material receiving position of the injection ring (100) after the sealing ring is assembled and move it to the bottom of the pressure test assembly (D35); a visual inspection assembly (D34) is arranged on the side of the visual inspection bench (D3).
10. The fuel injection ring seal assembly line according to claim 9, characterized in that: The pressure testing assembly (D35) comprises a pressure testing machine (D6), the pressure testing machine (D6) comprises a pressure plate (D8) arranged on a gantry (D7) via a hydraulic system (D36), a pressure sensor is arranged between the pressure plate (D8) and the hydraulic system (D36); the pressure testing machine (D6) and the pressure change test bench (D2) are provided with at least two groups corresponding to each other; the pressure change test bench (D2) is provided with a press calibration assembly (D9) adapted to the height of the oil injection ring (100); The visual inspection platform (D3) comprises an inspection base (D10) arranged on a frame (400) and a mounting disc (D11) detachably fixed to the inspection base (D10), at least three groups of slidably connected internally supported positioning blocks (D12) are circumferentially distributed on the top surface of the mounting disc (D11), and the internally supported positioning blocks (D12) are connected to a radial translation driving structure (D13); The visual inspection component (D34) comprises at least one set of inspection cameras (D20) fixed on the frame (400) and facing the visual inspection platform (D3); Two groups of positioning rollers (D21) are also provided on two opposite sides of the visual inspection platform (D3), each group of the positioning rollers (D21) comprises at least two positioning rollers (D21), the positioning rollers (D21) are rotatably connected to a roller seat (D37) on one side of the visual inspection platform (D3), the roller seat (D37) is radially movable on a roller base (D38), and the roller base (D38) is vertically movable and slidably provided on the frame (400); The side wall of the positioning roller (D21) is provided with an elastic rough surface, and its axle is connected to the roller rotation drive assembly and can rotate to drive the oil injection ring (100) to rotate; Two groups of discharge conveyor belts (D32) are also provided in the downstream direction of the visual inspection station (D3), at least one group is used to output NG parts, and at least one group is used to output qualified finished products.
Citation Information
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