Vertical honing machine
By using multiple honing bars and pressure sensor systems in a vertical honing machine, the position of the honing bars is dynamically adjusted, which solves the problem of inconsistent honing amounts at the top and bottom of the workpiece, and improves the honing accuracy.
Patent Information
- Application Number
- CN202411699468.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-03-11
AI Technical Summary
During the honing process of existing honing machines, due to the fine grinding strips being fixed to the honing head, the amount of honing at the top and bottom of the workpiece is inconsistent, which affects the accuracy of the inner side wall of the workpiece.
A vertical honing machine is designed, using multiple honing strips to slide evenly along the circumference of the honing head axis. Through the pressure sensor and the adjustment of the pressure spring system, the position of the honing strip is dynamically adjusted to ensure uniform honing of the inner side wall of the workpiece.
By dynamically adjusting the position of the honing bar, ensure that the inner diameters of the top and bottom of the workpiece are consistent, improving the honing accuracy.
Smart Images

Figure CN119589552A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of honing machines, and in particular to a vertical honing machine. Background Art
[0002] A honing machine is a grinding device used to process and grind the surface of a workpiece to improve its flatness and precision. It usually consists of a rotating grinding head and a workpiece support component. The grinding head usually has some abrasive particles that can be used to remove rough surfaces and create flat surfaces. Honing machines are usually used to hone the cylinder bores and cylinder liner bores of various engines and other machines that require precision holes.
[0003] A Chinese patent with announcement number CN216731255U discloses a feed linkage mechanism in a honing machine, comprising a frame with a honing worktable, a honing power head is arranged on the frame above the honing worktable, the honing power head comprises a connecting seat for sliding and lifting cooperation with the frame, the connecting seat has a honing rod with a honing head for rotation cooperation, the honing rod is provided with an outer feed rod sleeve axially inclined on the coarse grinding strips of the honing head, the outer feed rod sleeve is provided with an inner feed rod axially slidably arranged, the lower end of the inner feed rod extends into the honing head and acts axially inclined on the fine grinding strips of the honing head.
[0004] During the use of the above technology, since the fine grinding strip is fixed on the honing head, during the process of honing from the top to the bottom of the workpiece with the honing head, the fine grinding strip is in constant contact and friction with the inner wall of the workpiece, and the fine grinding strip is inevitably worn, resulting in the honing amount of the inner wall of the bottom of the workpiece being less than the honing amount of the top of the workpiece, resulting in the inner diameter of the top end of the workpiece after honing being larger than the inner diameter of its bottom end, which seriously affects the honing accuracy of the inner wall of the workpiece and has shortcomings. Summary of the invention
[0005] In order to improve the problem of insufficient precision at the top and bottom of a workpiece due to wear of fine grinding bars, the present application provides a vertical honing machine.
[0006] A vertical honing machine provided in this application adopts the following technical solution: A vertical honing machine comprises a base and a frame, wherein a clamping member for fixing a workpiece is arranged on the base, a lifting platform is arranged on the frame for vertical sliding, a lifting member for driving the lifting platform to slide is arranged on the frame, a honing rod is rotatably arranged on the lifting platform, a rotating member for driving the honing rod to rotate is arranged on the lifting platform, a honing head is coaxially arranged on the honing rod, a plurality of honing strips are uniformly slidably arranged on the honing head along the circumferential direction of the axis of the honing head, the honing strips slide along the radial direction of the axis of the honing head, a plurality of honing grooves for the sliding of the honing strips are opened on the honing head, and the honing grooves A sliding assembly for driving the honing bars to slide is arranged on the honing rod, corresponding one to one with the honing bars. A plurality of pressure rods are arranged on the honing head for uniform sliding along the circumferential direction of the axis of the honing head. The pressure rods slide along the radial direction of the axis of the honing head. A pressure groove for sliding of the pressure rods is provided on the honing head. The pressure grooves correspond one to one with the pressure rods. A pressure sensor electrically connected to a control system is arranged in the pressure groove of the honing head. An adjusting pressure spring is supported between the sensing end of the pressure sensor and the pressure rod. The adjusting pressure spring is used to press the pressure rod against the inner wall of the workpiece.
[0007] By adopting the above technical scheme, the worker first fixes the workpiece on the base through the clamping parts, and then drives the honing rod to rotate through the rotating parts, the honing rod drives the honing head to rotate synchronously, the lifting part drives the lifting platform to descend, and the honing head gradually descends to the inside of the workpiece. During the rotation of the honing head, the compression spring is adjusted to press the pressure rod against the inner wall of the workpiece. At the same time, the reaction force acts on the sensing end of the pressure sensor. When the pressure value fed back to the control system by the pressure sensor is greater than the design value, the sliding assembly drives the honing bar close to the inner wall of the workpiece, thereby increasing the honing amount of the inner wall of the workpiece until the value fed back by the pressure sensor meets the design requirements, so that the inner diameters of the top and bottom inner walls of the workpiece after honing are consistent, thereby improving the honing accuracy of the workpiece.
[0008] Optionally, a cooling pipe is provided on the frame, and the water outlet end of the cooling pipe points to the top of the workpiece. The clamping member includes a honing box arranged on the base, the honing box is hollow inside and open at the top, a supporting ring seat is provided at the bottom of the honing box, a triangular chuck is coaxially provided on the supporting ring seat, and the triangular chuck is coaxially provided directly below the honing rod.
[0009] By adopting the above technical solution, workers fix the workpiece on the triangular chuck. Since the triangular chuck is coaxial with the honing rod, it is convenient for workers to adjust the workpiece to be coaxial with the honing rod. At the same time, the supporting ring seat reduces the occurrence of damage caused by the honing head hitting the base.
[0010] Optionally, the lifting component includes a lifting cylinder arranged on the base and electrically connected to the control system, the lifting platform is arranged on the piston rod of the lifting cylinder, the base is hollow inside and filled with hydraulic oil, and a hydraulic pump electrically connected to the control system is arranged on the base, and the hydraulic pump transports hydraulic oil to the lifting cylinder.
[0011] By adopting the above technical solution, the control system starts the hydraulic pump, and the hydraulic pump delivers hydraulic oil to the lifting cylinder, thereby controlling the extension or retraction of the piston rod of the lifting cylinder, thereby accurately controlling the rise and fall of the lifting platform.
[0012] Optionally, the rotating member includes a mounting plate disposed on the lifting platform, on which a rotating motor electrically connected to a control system is detachably disposed, and the honing rod is coaxially disposed on an output shaft of the rotating motor.
[0013] By adopting the above technical solution, the control system starts the rotating motor, and the output shaft of the rotating motor drives the honing rod to rotate synchronously.
[0014] Optionally, the sliding assembly includes a horizontal rod arranged on the honing rod, a honing compression spring is supported between the side of the honing rod facing away from the horizontal rod and the honing groove of the honing head, the interior of the honing rod is hollow and open at both ends, a driving tube is coaxially slidingly arranged inside the honing rod, a driving cone is coaxially arranged on the driving tube, the diameter of the driving cone gradually decreases along the direction from the honing rod to the honing head, the horizontal rod is used to abut against the conical surface of the driving cone, and a driving member for driving the driving tube to slide is arranged on the lifting platform.
[0015] By adopting the above technical solution, when the pressure value fed back to the control system by the pressure sensor does not meet the design value, the driving member drives the driving tube to descend, and the driving tube drives the driving cone to descend synchronously, the driving cone pushes the horizontal rod, and the horizontal rod drives the honing strip to approach the inner wall of the workpiece, and the honing compression spring is deformed under pressure, thereby increasing the honing amount of the inner wall of the workpiece, so that the diameters of the top and bottom of the workpiece are consistent.
[0016] Optionally, the driving member includes a driving cylinder arranged on the lifting platform and electrically connected to the control system, a driving disk is provided on the sliding sleeve of the honing rod, an outer cover shell with a C-shaped cross-section is provided on the coaxial cover of the driving disk, the outer cover shell is arranged on the piston rod of the driving cylinder, a connecting plate is arranged between the driving disk and the driving tube, and an avoidance groove for the connecting plate to slide is opened on the honing rod.
[0017] By adopting the above technical solution, the control system starts the driving cylinder, the piston rod of the driving cylinder pushes the outer cover shell to descend, and the outer cover shell drives the driving plate to descend. At the same time, the driving plate rotates synchronously with the honing rod, and the driving plate drives the driving tube to descend along the axial direction of the honing rod through the connecting plate, so that the driving tube drives the driving cone to descend synchronously.
[0018] Optionally, a fine grinding strip is inserted into the honing strip on the side facing away from the horizontal rod, the length direction of the fine grinding strip is parallel to the axial direction of the honing head, and both ends of the fine grinding strip in the length direction are provided with guiding inclined surfaces.
[0019] By adopting the above technical solution, when the fine grinding strip is severely worn, the worker drives the cylinder to make the driving cone push the horizontal rod, and the horizontal rod drives the honing strip to slide to the outside of the honing head on the side facing away from the horizontal rod. Then the worker replaces the fine grinding strip, and then makes the driving cylinder drive the driving tube to reset. The honing compression spring restores its deformation and drives the fine grinding strip to slide into the honing head through the honing strip, thereby reducing the possibility of the fine grinding strip detaching from the honing strip. At the same time, the guide bevel on the fine grinding strip facilitates the honing head to slide quickly into the workpiece.
[0020] Optionally, a plurality of conductive rings are coaxially arranged on the driving disk, and the plurality of conductive rings are arranged along the axial direction of the driving disk; a plurality of brushes are slidably arranged on the outer cover shell, and the conductive rings correspond to the brushes one by one; a brush groove for the brushes to slide is provided on the outer cover shell; a side of the brush facing away from the conductive ring and the brush groove are supported by a conductive spring; a power transmission wire electrically connected to the brush is provided on the outer cover shell; a collecting wire harness is passed through the driving tube, and the collecting wire harness is used to electrically connect the pressure sensor and the conductive ring.
[0021] By adopting the above technical solution, the pressure signal fed back by the pressure sensor is promptly transmitted to the conductive ring through the collecting wire bundle in the driving tube, and then transmitted to the control system by the brush and the transmission wire, thereby realizing precise control of the diameter size of the inner wall of the workpiece.
[0022] Optionally, a ball is provided for rolling at one end of the pressure rod facing away from the adjusting compression spring.
[0023] By adopting the above technical solution, the ball abuts against the inner wall of the workpiece, and when the pressure rod rotates synchronously with the honing head, the contact area with the inner wall of the workpiece is reduced by the ball.
[0024] Optionally, a plurality of drainage ports are provided at the bottom of the support ring seat.
[0025] By adopting the above technical solution, the accumulation of coolant flowing out of the cooling pipe in the support ring seat is reduced, and it is convenient for workers to clean the honing waste chips of the workpiece in the support ring seat.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The worker first fixes the workpiece on the base through the clamping parts, and then drives the honing rod to rotate through the rotating parts. The honing rod drives the honing head to rotate synchronously, and the lifting parts drive the lifting platform to descend. The honing head gradually descends to the inside of the workpiece. During the rotation of the honing head, the pressure spring is adjusted to press the pressure rod against the inner wall of the workpiece. At the same time, the reaction force acts on the sensing end of the pressure sensor. When the pressure value fed back to the control system by the pressure sensor is greater than the design value, the sliding assembly drives the honing bar to approach the inner wall of the workpiece, thereby increasing the honing amount of the inner wall of the workpiece, until the value fed back by the pressure sensor meets the design requirements, so that the inner diameters of the top and bottom inner walls of the workpiece after honing are consistent, thereby improving the honing accuracy of the workpiece; 2. When the pressure value fed back to the control system by the pressure sensor does not meet the design value, the driving member drives the driving tube to descend, and the driving tube drives the driving cone to descend synchronously. The driving cone pushes the horizontal rod, and the horizontal rod drives the honing bar to approach the inner wall of the workpiece. The honing compression spring is compressed and deformed, thereby increasing the honing amount of the inner wall of the workpiece, so that the diameters of the top and bottom of the workpiece are consistent; 3. When the fine grinding strip is severely worn, the worker drives the cylinder to make the driving cone push the horizontal rod, and the horizontal rod drives the honing strip to slide to the outside of the honing head on the side facing away from the horizontal rod. Then the worker replaces the fine grinding strip, and then drives the driving tube to reset by the driving cylinder. The honing compression spring restores its deformation and drives the fine grinding strip to slide into the honing head through the honing strip, thereby reducing the possibility of the fine grinding strip detaching from the honing strip. At the same time, the guide bevel on the fine grinding strip facilitates the honing head to slide quickly into the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0028] Figure 2 It is a cross-sectional view showing the positional relationship among the rotating motor, the honing rod and the lifting platform in the embodiment of the present application.
[0029] Figure 3 It is a cross-sectional view showing the positional relationship among the drive disc, the drive cylinder and the outer cover shell in the embodiment of the present application.
[0030] Figure 4 It is a cross-sectional view showing the positional relationship among the honing strips, the driving cone and the fine grinding strips in the embodiment of the present application.
[0031] Description of the accompanying drawings: 1. workpiece; 2. base; 3. frame; 4. clamping member; 41. honing box; 42. support ring seat; 43. triangular chuck; 5. lifting platform; 6. lifting member; 61. lifting cylinder; 62. hydraulic pump; 7. honing rod; 8. rotating member; 81. mounting plate; 82. rotating motor; 9. honing head; 10. honing stick; 11. honing groove; 12. sliding assembly; 121. horizontal rod; 122. honing compression spring; 123. drive pipe; 124. drive cone; 13. Pressure rod; 14. Pressure groove; 15. Pressure sensor; 16. Adjustment spring; 17. Cooling pipe; 18. Driving part; 181. Driving cylinder; 182. Driving disk; 813. Outer cover shell; 184. Connecting plate; 185. Avoidance slot; 19. Fine grinding strip; 20. Guide ramp; 21. Conductive ring; 22. Brush; 23. Brush groove; 24. Conductive spring; 25. Transmission wire; 26. Collecting harness; 27. Ball; 28. Drain port; 29. Control panel; 30. Guide column. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The embodiment of the present application discloses a vertical honing machine.
[0034] Reference Figure 1 A vertical honing machine includes a base 2 with a hollow interior and a frame 3 welded to the base 2, a control panel 29 with a control system installed is bolted to the frame 3, a clamping member 4 for fixing a workpiece 1 is arranged on the base 2, a lifting platform 5 is vertically slidably arranged on the frame 3, a vertical guide column 30 is bolted to the frame 3, and the lifting platform 5 is slidably sleeved on the guide column 30.
[0035] Reference Figure 1 , Figure 2 and Figure 3 A lifting member 6 for driving the lifting platform 5 to slide is arranged on the frame 3, a vertical honing rod 7 is rotatably connected to the lifting platform 5, a honing head 9 is coaxially bolted to the honing rod 7, a rotating member 8 for driving the honing rod 7 to rotate is arranged on the lifting platform 5, the rotating member 8 includes a mounting plate 81 welded to the lifting platform 5, a rotating motor 82 electrically connected to the control system is bolted to the mounting plate 81, and the honing rod 7 is fixed to the output shaft of the rotating motor 82 through a coupling.
[0036] Reference Figure 1 , Figure 2 and Figure 3A cooling pipe 17 is installed on the frame 3, and the water outlet end of the cooling pipe 17 points to the top of the workpiece 1. The clamping member 4 includes a honing box 41 installed on the base 2. The honing box 41 is hollow inside and open at the top. A circulating pump (not shown in the figure) is connected between the bottom of the honing box 41 and the cooling pipe 17. A support ring seat 42 is bolted to the bottom of the honing box 41, and a plurality of drainage ports 28 are circumferentially opened at the bottom of the support ring seat 42. A triangular chuck 43 is coaxially bolted to the support ring seat 42, and the triangular chuck 43 is coaxially arranged directly below the honing rod 7.
[0037] Reference Figure 1 , Figure 2 and Figure 3 The lifting component 6 includes a lifting cylinder 61 bolted to the base 2 and electrically connected to the control system. The lifting platform 5 is bolted to the piston rod of the lifting cylinder 61. The base 2 is filled with hydraulic oil. A hydraulic pump 62 electrically connected to the control system is bolted to the base 2. The hydraulic pump 62 delivers hydraulic oil to the lifting cylinder 61.
[0038] The worker mounts the workpiece 1 on the triangular chuck 43, and then starts the hydraulic pump 62 through the control system. The hydraulic pump 62 controls the hydraulic oil input into the lifting cylinder 61, so that the lifting platform 5 drives the honing rod 7 to descend until the honing head 9 on the honing rod 7 is inserted into the hole of the workpiece 1. Then, the rotating motor 82 is started through the control system. The rotating motor 82 drives the honing rod 7 to rotate, and the honing rod 7 drives the honing head 9 to rotate synchronously. The circulating pump sprays the coolant from the cooling pipe 17 to the top of the workpiece 1.
[0039] Reference Figure 1 , Figure 2 and Figure 4 A plurality of honing bars 10 are evenly and slidably arranged on the honing head 9 along the circumferential direction of its axis. The honing bars 10 slide along the radial direction of the axis of the honing head 9. A plurality of honing grooves 11 for the honing bars 10 to slide are provided on the honing head 9. The honing grooves 11 correspond to the honing bars 10 one by one. A sliding assembly 12 for driving the honing bars 10 to slide is arranged on the honing rod 7.
[0040] Reference Figure 1 , Figure 2 and Figure 4 A plurality of pressure rods 13 are evenly and slidably arranged on the honing head 9 along the circumferential direction of its axis. The pressure rods 13 slide along the radial direction of the axis of the honing head 9. A pressure groove 14 for the pressure rods 13 to slide is provided on the honing head 9. The pressure grooves 14 correspond to the pressure rods 13 one by one. A pressure sensor 15 electrically connected to the control system is arranged in the pressure groove 14 of the honing head 9.
[0041] Reference Figure 1 , Figure 2 and Figure 4An adjusting compression spring 16 is supported between the sensing end of the pressure sensor 15 and the pressure rod 13 , and a ball 27 is rollingly connected to one end of the pressure rod 13 facing away from the adjusting compression spring 16 . The adjusting compression spring 16 is used to press the pressure rod 13 against the inner wall of the workpiece 1 .
[0042] During the process of inserting the honing head 9 into the inner hole of the workpiece 1, the ball 27 will abut against the inner wall of the workpiece 1. During this process, the ball 27 squeezes the adjusting compression spring 16 through the pressure rod 13, the adjusting compression spring 16 is deformed, and the pressure is applied to the pressure sensor 15. Then the honing head 9 drives the pressure rod 13 to make a trial rotation. The staff adjusts the position of the support ring seat 42 according to the feedback pressure value and the design value of the workpiece 1, and then determines the final pressure value.
[0043] Reference Figure 1 , Figure 2 and Figure 4 The sliding assembly 12 includes a horizontal rod 121 bolted to the honing bar 10, and a honing compression spring 122 is supported between the side of the honing bar 10 facing away from the horizontal rod 121 and the honing groove 11 of the honing head 9. The interior of the honing rod 7 is hollow and open at both ends. A driving tube 123 is coaxially slidably arranged in the honing rod 7, and a driving cone 124 is coaxially welded on the driving tube 123. The diameter of the driving cone 124 gradually decreases along the direction from the honing rod 7 to the honing head 9.
[0044] Reference Figure 1 , Figure 2 and Figure 4 The horizontal rod 121 is used to abut against the conical surface of the driving cone 124. A fine grinding strip 19 is inserted into the side of the honing strip 10 that is away from the horizontal rod 121. The length direction of the fine grinding strip 19 is parallel to the axial direction of the honing head 9. Both ends of the fine grinding strip 19 in the length direction are provided with guiding inclined surfaces 20. A driving member 18 that drives the driving tube 123 to slide is arranged on the lifting platform 5.
[0045] Reference Figure 2 , Figure 3 and Figure 4 The driving member 18 includes a driving cylinder 181 bolted to the lifting platform 5 and electrically connected to the control system. A driving disk 182 is provided on the honing rod 7 in a sliding sleeve. The driving disk 182 is coaxially covered with an outer cover shell 813 with a C-shaped cross-section. The outer cover shell 813 is bolted together by two half parts. The outer cover shell 813 is bolted to the piston rod of the driving cylinder 181. A connecting plate 184 is welded between the driving disk 182 and the driving tube 123. An avoidance slot 185 for the connecting plate 184 to slide is provided on the honing rod 7.
[0046] Then the control system starts the rotating motor 82, and the rotating motor 82 drives the honing head 9 to rotate through the honing rod 7, and at the same time drives the piston rod of the oil cylinder 181 to push the outer cover shell 813 to descend, and the outer cover shell 813 drives the driving disk 182 to descend synchronously, and the driving disk 182 drives the driving tube 123 to descend synchronously through the connecting plate 184, and the driving tube 123 drives the driving cone 124 to push the horizontal rod 121, and the horizontal rod 121 drives the honing stick 10 to slide along the radial direction of the axis of the honing head 9.
[0047] The honing compression spring 122 is deformed under pressure, and at the same time, the honing bar 10 drives the fine grinding bar 19 to abut the inner wall of the workpiece 1. As the pressure change value fed back by the pressure sensor 15, the driving cylinder 181 synchronously extends or retracts its piston rod, so that the fine grinding bar 19 hones the inner wall of the workpiece 1, and then under the action of the lifting cylinder 61, the honing head 9 hones the top and bottom of the workpiece 1.
[0048] During the rolling contact between the ball 27 and the inner wall of the workpiece 1, the pressure sensor 15 constantly feeds back the pressure value to the control system until the pressure values fed back to the pressure sensor 15 from the top and bottom of the inner wall of the workpiece 1 meet the design requirements of the workpiece 1 and the values are consistent. Then, the honing of the workpiece 1 is stopped. During the entire processing of the workpiece 1, the cooling pipe 17 continuously sprays coolant on the workpiece 1, thereby improving the processing accuracy of the workpiece 1.
[0049] Reference Figure 2 , Figure 3 and Figure 4 A plurality of conductive rings 21 are coaxially arranged on the driving disk 182, and the plurality of conductive rings 21 are arranged along the axial direction of the driving disk 182. A plurality of brushes 22 are slidingly arranged on the outer cover shell 813, and the conductive rings 21 correspond to the brushes 22 one by one. The outer cover shell 813 is provided with brush grooves 23 for the brushes 22 to slide.
[0050] Reference Figure 2 , Figure 3 and Figure 4 The brush 22 is supported by a conductive spring 24 between the brush groove 23 and the side facing away from the conductive ring 21. A transmission wire 25 electrically connected to the brush 22 is bolted to the outer cover 813. The other end of the transmission wire 25 is connected to the control panel 29. A collecting wire harness 26 is passed through the drive tube 123. The collecting wire harness 26 is used to electrically connect the pressure sensor 15 and the conductive ring 21.
[0051] When the pressure sensor 15 feeds back the pressure value change of the inner wall of the workpiece 1 to the control system, the electrical signal is transmitted in the direction of the pressure sensor 15, the collecting wire bundle 26, the conductive ring 21, the brush 22 and the transmission wire 25, so as to ensure the timeliness of the signal transmission, thereby ensuring the accuracy of the inner wall processing of the workpiece 1.
[0052] The implementation principle of a vertical honing machine in an embodiment of the present application is as follows: a worker mounts a workpiece 1 on a triangular chuck 43, and then starts the hydraulic pump 62 through the control system. The hydraulic pump 62 controls the hydraulic oil input into the lifting cylinder 61, so that the lifting platform 5 drives the honing rod 7 to descend until the honing head 9 on the honing rod 7 is inserted into the hole of the workpiece 1. Then, the rotating motor 82 is started through the control system. The rotating motor 82 drives the honing rod 7 to rotate, and the honing rod 7 drives the honing head 9 to rotate synchronously. The circulating pump sprays coolant from the cooling pipe 17 to the top of the workpiece 1.
[0053] During the process of inserting the honing head 9 into the inner hole of the workpiece 1, the ball 27 will abut against the inner wall of the workpiece 1. During this process, the ball 27 squeezes the adjusting compression spring 16 through the pressure rod 13, the adjusting compression spring 16 is deformed, and the pressure is applied to the pressure sensor 15. Then the honing head 9 drives the pressure rod 13 to make a trial rotation. The staff adjusts the position of the support ring seat 42 according to the feedback pressure value and the design value of the workpiece 1, and then determines the final pressure value.
[0054] Then the control system starts the rotating motor 82, and the rotating motor 82 drives the honing head 9 to rotate through the honing rod 7, and at the same time drives the piston rod of the oil cylinder 181 to push the outer cover shell 813 to descend, and the outer cover shell 813 drives the driving disk 182 to descend synchronously, and the driving disk 182 drives the driving tube 123 to descend synchronously through the connecting plate 184, and the driving tube 123 drives the driving cone 124 to push the horizontal rod 121, and the horizontal rod 121 drives the honing stick 10 to slide along the radial direction of the axis of the honing head 9.
[0055] The honing compression spring 122 is deformed under pressure, and at the same time, the honing bar 10 drives the fine grinding bar 19 to abut the inner wall of the workpiece 1. As the pressure change value fed back by the pressure sensor 15, the driving cylinder 181 synchronously extends or retracts its piston rod, so that the fine grinding bar 19 hones the inner wall of the workpiece 1, and then under the action of the lifting cylinder 61, the honing head 9 hones the top and bottom of the workpiece 1.
[0056] During the rolling contact between the ball 27 and the inner wall of the workpiece 1, the pressure sensor 15 constantly feeds back the pressure value to the control system until the pressure values fed back to the pressure sensor 15 from the top and bottom of the inner wall of the workpiece 1 meet the design requirements of the workpiece 1 and the values are consistent. Then, the honing of the workpiece 1 is stopped. During the entire processing of the workpiece 1, the cooling pipe 17 continuously sprays coolant on the workpiece 1, thereby improving the processing accuracy of the workpiece 1.
[0057] When the pressure sensor 15 feeds back the pressure value change of the inner wall of the workpiece 1 to the control system, the electrical signal is transmitted in the direction of the pressure sensor 15, the collecting wire bundle 26, the conductive ring 21, the brush 22 and the transmission wire 25, so as to ensure the timeliness of the signal transmission, thereby ensuring the accuracy of the inner wall processing of the workpiece 1.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A vertical honing machine, comprising a base (2) and a frame (3), characterized in that: The base (2) is provided with a clamping member (4) for fixing a workpiece (1); a lifting platform (5) is vertically slidably provided on the frame (3); a lifting member (6) for driving the lifting platform (5) to slide is provided on the frame (3); a honing rod (7) is rotatably provided on the lifting platform (5); a rotating member (8) for driving the honing rod (7) to rotate is provided on the lifting platform (5); A honing head (9) is coaxially arranged on the honing rod (7), and a plurality of honing bars (10) are evenly and slidably arranged on the honing head (9) along the circumferential direction of the axis thereof. The honing bars (10) slide along the radial direction of the axis of the honing head (9), and the honing head (9) is provided with a plurality of honing grooves (11) for the honing bars (10) to slide. The honing grooves (11) are aligned one by one with the honing bars (10). Correspondingly, the honing rod (7) is provided with a sliding assembly (12) for driving the honing bar (10) to slide, and the honing head (9) is provided with a plurality of pressure rods (13) for uniform sliding along the circumferential direction of its axis. The pressure rods (13) slide along the radial direction of the axis of the honing head (9). The honing head (9) is provided with a pressure groove (14) for the pressure rods (13) to slide, and the pressure grooves (14) correspond to the pressure rods (13) one by one. A pressure sensor (15) electrically connected to a control system is provided in the pressure groove (14) of the honing head (9), and an adjusting pressure spring (16) is supported between the sensing end of the pressure sensor (15) and the pressure rod (13), and the adjusting pressure spring (16) is used to press the pressure rod (13) against the inner wall of the workpiece (1).
2. A vertical honing machine according to claim 1, characterized in that: The frame (3) is provided with a cooling pipe (17), the water outlet end of the cooling pipe (17) points to the top of the workpiece (1), the clamping member (4) comprises a honing box (41) arranged on the base (2), the honing box (41) is hollow inside and open at the top, a supporting ring seat (42) is arranged at the bottom of the honing box (41), a triangular chuck (43) is coaxially arranged on the supporting ring seat (42), and the triangular chuck (43) is coaxially arranged directly below the honing rod (7).
3. A vertical honing machine according to claim 1, characterized in that: The lifting member (6) comprises a lifting cylinder (61) which is arranged on the base (2) and electrically connected to the control system; the lifting platform (5) is arranged on the piston rod of the lifting cylinder (61); the base (2) is hollow inside and filled with hydraulic oil; a hydraulic pump (62) which is electrically connected to the control system is arranged on the base (2); and the hydraulic pump (62) transports hydraulic oil to the lifting cylinder (61).
4. A vertical honing machine according to claim 1, characterized in that: The rotating member (8) comprises a mounting plate (81) arranged on the lifting platform (5), a rotating motor (82) electrically connected to a control system is detachably arranged on the mounting plate (81), and the honing rod (7) is coaxially arranged on an output shaft of the rotating motor (82).
5. A vertical honing machine according to claim 1, characterized in that: The sliding assembly (12) comprises a horizontal rod (121) arranged on the honing bar (10); a honing compression spring (122) is supported between the side of the honing bar (10) facing away from the horizontal rod (121) and the honing groove (11) of the honing head (9); the interior of the honing rod (7) is hollow and open at both ends; a driving tube (123) is coaxially slidably arranged inside the honing rod (7); a driving cone (124) is coaxially arranged on the driving tube (123); the diameter of the driving cone (124) gradually decreases along the direction from the honing rod (7) to the honing head (9); the horizontal rod (121) is used to abut against the conical surface of the driving cone (124); and a driving member (18) for driving the driving tube (123) to slide is arranged on the lifting platform (5).
6. A vertical honing machine according to claim 5, characterized in that: The driving member (18) comprises a driving cylinder (181) which is arranged on the lifting platform (5) and is electrically connected to the control system. A driving disk (182) is provided on the sliding sleeve of the honing rod (7). An outer cover shell (813) with a C-shaped cross section is coaxially covered on the driving disk (182). The outer cover shell (813) is arranged on the piston rod of the driving cylinder (181). A connecting plate (184) is provided between the driving disk (182) and the driving tube (123). An avoidance slot (185) for the connecting plate (184) to slide is provided on the honing rod (7).
7. A vertical honing machine according to claim 5, characterized in that: A fine grinding strip (19) is inserted into the side of the honing strip (10) facing away from the horizontal rod (121); the length direction of the fine grinding strip (19) is parallel to the axial direction of the honing head (9); and guiding inclined surfaces (20) are provided at both ends of the length direction of the fine grinding strip (19).
8. A vertical honing machine according to claim 6, characterized in that: A plurality of conductive rings (21) are coaxially arranged on the driving disk (182), and the plurality of conductive rings (21) are arranged along the axial direction of the driving disk (182). A plurality of brushes (22) are slidably arranged on the outer cover shell (813), and the conductive rings (21) correspond to the brushes (22) one by one. A brush groove (23) for the brushes (22) to slide is provided on the outer cover shell (813), and the side of the brush (22) facing away from the conductive ring (21) and the brush groove (23) are supported by a conductive spring (24). A power transmission wire (25) electrically connected to the brush (22) is provided on the outer cover shell (813), and a collecting wire bundle (26) is passed through the driving tube (123), and the collecting wire bundle (26) is used to electrically connect the pressure sensor (15) and the conductive ring (21).
9. A vertical honing machine according to claim 1, characterized in that: A ball (27) is provided rollingly on one end of the pressure rod (13) facing away from the adjusting compression spring (16).
10. A vertical honing machine according to claim 2, characterized in that: The bottom of the support ring seat (42) is provided with a plurality of liquid discharge ports (28).
Citation Information
Patent Citations
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