Quality verification method and system in silicon carbide purification treatment based on depth model

Through the quality verification method based on deep model, combined with the association rule learning algorithm and deep learning model, the automation and complex pattern recognition problems of quality verification in silicon carbide purification processing are solved, more accurate and comprehensive quality verification is achieved, and the controllability of product quality and production process is improved.

CN119669713AActive Publication Date: 2025-03-21NANTONG GANGFENG TECH CO LTD
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Patent Information

Application Number
CN202411795974.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-21
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

The prior art has problems with automation difficulty and the inability to identify complex patterns in quality verification in silicon carbide purification processing, resulting in the inability to provide more comprehensive and in-depth analysis.

Method used

The quality verification method based on the deep model is adopted, and the data is analyzed by obtaining monitoring data and classifying it, and the data is analyzed using the association rule learning algorithm, combined with the deep learning model to predict the defect type and probability of silicon carbide products, and the prediction results are quantified to calculate the total risk score.

Benefits of technology

It realizes more accurate and comprehensive quality verification of the silicon carbide purification process, can identify complex patterns and provide more in-depth analysis, and improves product quality and production process controllability.

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Abstract

The invention discloses a quality verification method and system in silicon carbide purification treatment based on a depth model, and relates to the field of silicon carbide inspection, the quality verification method in silicon carbide purification treatment based on the depth model comprises the following steps: classifying monitoring data to obtain classified data; obtaining association rules related to silicon carbide product defects; predicting the defect type and probability of the silicon carbide product based on a deep learning model in combination with the obtained association rule and parameter characteristics in the classification data; and quantizing the predicted defect type and probability of the silicon carbide product to obtain a quantitative score, combining the quantitative score with the risk index, calculating a total risk score, and constructing a risk portrait. According to the method, the characteristics of association rules and classification data characteristics are combined, the prediction accuracy of the model on the silicon carbide product defect type and probability is improved, prediction results are quantified into risk scores, the risk scores are combined with other risk indexes, and an intuitive quality verification evaluation index is provided.
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Description

Technical Field

[0001] The present invention relates to the field of silicon carbide inspection, and in particular to a quality verification method and system in silicon carbide purification processing based on a deep model. Background Art

[0002] Silicon carbide is a compound composed of silicon and carbon, which are bonded by covalent bonds. It is widely used in various fields, including as an abrasive, as a high-temperature resistant material in the semiconductor industry, and as a high-temperature, high-pressure, and high-frequency semiconductor material in power electronic devices. Silicon carbide purification refers to the process of removing impurities (such as metal impurities, oxides, nitrides, etc.) from natural or artificial silicon carbide to obtain high-purity silicon carbide. This process is crucial to improving the application of silicon carbide in advanced electronic and optoelectronic devices. There are many purification methods, including physical vapor transport (PVT), chemical vapor deposition (CVD), sodium salt purification, etc.

[0003] Quality verification in silicon carbide purification based on deep models refers to the use of deep learning models to evaluate and verify the quality control of the silicon carbide purification process. Identify problems such as impurities, cracks, and crystal structure defects to evaluate the effect of the purification process.

[0004] For example, Chinese patent 201910694877.8 discloses a method for evaluating the quality of high-purity silicon carbide powder, which is based on the principle of spectrophotometry and creatively constructs a calculation formula for the quality factor according to the difference in the apparent color of silicon carbide powder caused by various impurities in the high-purity silicon carbide powder, and can semi-quantitatively analyze the nitrogen content in the silicon carbide powder. However, the above method still has the following shortcomings: the spectrophotometry method may not be easy to automate on a large scale, especially in a continuous production environment, and it is impossible to learn and identify complex patterns in the data and provide a more comprehensive and in-depth analysis.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention

[0006] In response to the problems in the related art, the present invention proposes a quality verification method and system in silicon carbide purification processing based on a depth model to overcome the above-mentioned technical problems existing in the existing related technology.

[0007] To this end, the specific technical solution adopted by the present invention is as follows: According to one aspect of the present invention, a quality verification method for silicon carbide purification process based on a depth model is provided, and the quality verification method for silicon carbide purification process based on a depth model comprises the following steps: S1. Obtain monitoring data during silicon carbide purification processing, and classify the monitoring data according to different reaction periods to obtain classified data.

[0008] S2. Use association rule learning algorithm to analyze the classified data and obtain association rules related to silicon carbide product defects.

[0009] S3. Based on the deep learning model, combined with the acquired association rules and parameter features in the classified data, the defect type and probability of silicon carbide products are predicted.

[0010] S4. Quantify the predicted defect types and probabilities of silicon carbide products to obtain quantitative scores, combine the quantitative scores with risk indicators, calculate the overall risk score, and construct a risk profile.

[0011] Among them, based on the deep learning model, combined with the acquired association rules and parameter characteristics in the classification data, the defect type and probability of silicon carbide products are predicted, including the following steps: S31, converting association rules into numerical features for deep learning models; S32, combining parameter features in the classification data with the association rule coding to form a comprehensive feature set; S33. Collect label data, and train a deep learning model using a comprehensive feature set and label data. At the same time, predict the defect type and probability of silicon carbide products based on the trained deep learning model.

[0012] Further, obtaining monitoring data during the silicon carbide purification process and classifying the monitoring data according to different reaction periods, and obtaining the classified data includes the following steps: S11, obtaining monitoring data, including temperature, pressure and impurity content parameters; S12, clean monitoring data, handle anomalies and missing values, and standardize data; S13. Sub-classify the monitoring data according to different reaction stages.

[0013] Further, using an association rule learning algorithm to analyze the classified data and obtain association rules related to silicon carbide product defects includes the following steps: S21. Build and update the data dictionary based on hashing technology; S22, processing the data dictionary based on the transaction compression technology to generate a compressed transaction data set; S23, based on the number of occurrences of each classification data in the data dictionary, create a head pointer table, sort it in descending order of frequency, and remove parameters that do not meet the minimum support threshold from the head pointer table; S24, constructing a frequent pattern tree, mining frequent item sets from the frequent pattern tree, and generating association rules based on the mined frequent item sets and according to the confidence level; S25. Verify the association rules through new classification data.

[0014] Furthermore, building and updating a data dictionary based on hashing technology includes the following steps: S211, create an empty data dictionary, the structure of the data dictionary is [key: value], where key represents the parameter name, and value represents the frequency of occurrence of the parameter; S212, constructing a hash function, and mapping each parameter name to a hash value, and the hash value is used to determine the location where the parameter name is stored in the hash table; S213, initializing a hash table, wherein the size of the hash table is set according to the expected number of parameters and the load factor; S214, traversing the classified data one by one, and using a hash function to calculate a hash value of each parameter in the classified data; S215, find the corresponding storage location in the hash table according to the hash value, if the storage location is free, create a new entry in the storage location, use the parameter name as the key, and initialize the frequency to 1, if the storage location is occupied, update the frequency of the corresponding entry, and increase the frequency by 1; S216. If a hash conflict is encountered in the hash table, a conflict resolution strategy is adopted; S217. After completing the traversal and hashing of all classified data, the hash table is optimized.

[0015] Furthermore, a frequent pattern tree is constructed, and frequent item sets are mined from the frequent pattern tree. The association rules are generated based on the mined frequent item sets and according to the confidence, including the following steps: S241, create the root node of the frequent pattern tree and set it to null; S242, traversing the compressed transaction data set, for each parameter in each transaction, if the parameter already exists in the frequent pattern tree, updating the count of the corresponding node, if the parameter does not exist in the frequent pattern tree, creating a new child node; S243, obtaining parameter combinations that frequently appear in the frequent pattern tree to obtain frequent item sets; S244, using the mined frequent item sets and generating association rules according to the confidence level; The calculation formula of support is: ; The confidence calculation formula is: ; A and B both represent item sets; A∪B represents the union of item set A and item set B; count(A∪B) represents the number of transactions in which item sets A and B appear simultaneously; TotalCount indicates the total number of transactions; count(A) represents the number of transactions in which item set A appears.

[0016] Furthermore, collecting label data, training a deep learning model through a comprehensive feature set and label data, and predicting the defect type and probability of silicon carbide products according to the trained deep learning model include the following steps: S331, converting the comprehensive feature set and label data into a vector; S332, fusing the convolutional neural network with the long short-term memory network to obtain a fusion network model; S333, dividing the comprehensive feature set and label data converted into vectors into a training set and a test set; S334, using the training set to train the fusion network model, and using the cross-validation method to optimize the performance of the fusion network model, and using the test set to evaluate the performance of the fusion network model; S335. Use the trained fusion network model to predict defects on the new comprehensive feature set and obtain the probability of each defect type.

[0017] Further, the defect types and probabilities of the predicted silicon carbide products are quantified to obtain a quantitative score, and the quantitative score is combined with the risk index to calculate the overall risk score, including the following steps: S41, setting a corresponding weight for each defect type in advance, selecting a defect type with the highest probability, and normalizing the probability, and multiplying the normalized probability by the corresponding weight to obtain a quantitative score; S42. Weighting and quantifying risk indicators; S43. Calculate the total risk score based on the quantitative scores and the quantified risk indicators.

[0018] Furthermore, the calculation formula for the total risk score is: ; In the formula, RS represents the overall risk score, Q Indicates a quantitative score; m Indicates the number of risk indicators; W i Indicates i The weight coefficient of each risk indicator is Z i Represents the quantized i risk indicator.

[0019] Furthermore, when constructing a risk portrait, the quality verification results in the silicon carbide purification process are classified into different risk levels based on the total risk score, and the risk portrait is drawn by color, and the total risk score and risk portrait are displayed in real time.

[0020] According to another aspect of the present invention, a quality verification system for silicon carbide purification processing based on a deep model is provided, and the quality verification system for silicon carbide purification processing based on a deep model includes a classification data acquisition module, an association rule acquisition module, a deep learning module and a risk quantification module; wherein the classification data acquisition module is connected to the association rule acquisition module, the association rule acquisition module is connected to the deep learning module, and the deep learning module is connected to the risk quantification module.

[0021] The classified data acquisition module is used to acquire monitoring data in the silicon carbide purification process and classify the monitoring data according to different reaction periods to obtain classified data.

[0022] The association rule acquisition module is used to analyze the classified data using the association rule learning algorithm to obtain the association rules related to the defects of silicon carbide products.

[0023] The deep learning module is used to predict the defect type and probability of silicon carbide products based on the deep learning model, combined with the acquired association rules and parameter features in the classification data.

[0024] The risk quantification module is used to quantify the defect types and probabilities of predicted silicon carbide products, obtain quantitative scores, and combine the quantitative scores with risk indicators to calculate the overall risk score and construct a risk profile.

[0025] The beneficial effects of the present invention are: (1) The quality verification method and system for silicon carbide purification treatment based on deep model provided by the present invention manages and analyzes data in detail according to different reaction stages, decomposing the complex purification process into a series of simpler and easier to manage stages, providing a basis for subsequent data analysis and defect prediction. By using association rule learning algorithms, the hidden laws and patterns in the classified data are discovered, especially the rules related to silicon carbide product defects, which helps to understand the conditions and causes of defects, which is a key step to improve the production process and improve product quality.

[0026] (2) The present invention combines deep learning models with association rules and parameter features of classified data to make more accurate predictions of defect types and probabilities of silicon carbide products. Compared with traditional methods, association rules can usually mine potential regularities and correlations in data. Adding them to the original features can increase the dimension and richness of the features, which helps the deep learning model better grasp the inherent structure and complexity of the data. Combining the features of association rules with the features of classified data allows the model to capture more effective information, thereby improving the model's prediction accuracy for defect types and probabilities of silicon carbide products. Association rules can help us understand how specific input features affect outputs, thereby improving the interpretability of the model. The method of the present invention can be used in automated production processes.

[0027] (3) The present invention quantifies the prediction results into risk scores and combines them with other risk indicators to calculate the overall risk score and construct a risk profile, which can better understand and quantify the risks in the production process and provide an intuitive quality verification evaluation indicator. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 is a flow chart of a quality verification method in a silicon carbide purification process based on a depth model according to an embodiment of the present invention; Figure 2 It is a principle block diagram of a quality verification system in silicon carbide purification processing based on a depth model according to an embodiment of the present invention.

[0030] In the figure: 1. Classification data acquisition module; 2. Association rule acquisition module; 3. Deep learning module; 4. Risk quantification module. DETAILED DESCRIPTION

[0031] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0032] According to an embodiment of the present invention, a method and system for quality verification in silicon carbide purification processing based on a depth model are provided.

[0033] The present invention is further described with reference to the accompanying drawings and specific embodiments. Figure 1 As shown, according to one embodiment of the present invention, a quality verification method for silicon carbide purification process based on a depth model is provided, and the quality verification method for silicon carbide purification process based on a depth model comprises the following steps: S1. Obtain monitoring data during silicon carbide purification processing, and classify the monitoring data according to different reaction periods to obtain classified data.

[0034] In a further embodiment, obtaining monitoring data during the silicon carbide purification process and classifying the monitoring data according to different reaction periods to obtain the classified data includes the following steps: S11. Obtain monitoring data, including temperature, pressure and impurity content parameters; these parameters are crucial to controlling the silicon carbide purification process. Temperature and pressure monitoring ensures that the reaction environment is carried out under ideal conditions, while impurity content monitoring helps evaluate the purification effect and adjust process parameters in a timely manner.

[0035] S12. Clean monitoring data, handle anomalies and missing values, and standardize data to ensure consistency and comparability during model training.

[0036] S13. Subclassify the monitoring data according to different reaction stages (such as heating, insulation, cooling, etc.). This can help the model better understand the impact of parameter changes in different stages on product quality. For example, temperature and pressure changes in the heating stage have a significant impact on the removal efficiency of impurities, while the stability of the insulation stage affects the crystallization quality of the final product. By subclassifying the data for each stage, it can help build a more sophisticated model, thereby having a deeper understanding and control of the entire purification process.

[0037] S2. Use association rule learning algorithm to analyze the classified data and obtain association rules related to silicon carbide product defects. Association rules are used to discover the relationship between various factors that cause product defects.

[0038] In a further embodiment, analyzing the classified data using an association rule learning algorithm to obtain association rules related to silicon carbide product defects includes the following steps: S21. Build and update a data dictionary based on hashing technology; hashing technology is used to quickly find and retrieve data. Building a data dictionary involves hashing the items in the original data set and storing them as key-value pairs so that they can be efficiently found and updated.

[0039] S22. Process the data dictionary based on transaction compression technology to generate a compressed transaction data set; transaction compression technology is used to reduce the size of the data set and simplify subsequent processing steps by merging or omitting certain data.

[0040] S23. Create a head pointer table based on the number of occurrences of each classified data in the data dictionary, and sort it in descending order by frequency. At the same time, remove the parameters that do not meet the minimum support threshold from the head pointer table; the head pointer table stores each item and its frequency in the data set, and the items are sorted in descending order by frequency. The minimum support is a user-defined threshold that indicates the minimum number of times an item set must appear to be considered frequent. Items that do not meet this threshold will be removed, which can reduce the size of the frequent pattern tree and improve the efficiency of mining frequent item sets.

[0041] S24. Construct a frequent pattern tree (FP tree) and mine frequent item sets from the frequent pattern tree, and generate association rules based on the mined frequent item sets and according to the confidence level; FP tree is a compressed data structure used to store frequent item sets. After constructing the FP tree, specific algorithms (such as FP-Growth algorithm) can be used to quickly mine frequent item sets.

[0042] S25. Verify the association rules through new classified data. If the association rules perform well on the new data, they can be used for further analysis or decision support.

[0043] In a further embodiment, constructing and updating a data dictionary based on a hashing technique comprises the following steps: S211. Create an empty data dictionary. The structure of the data dictionary is [key: value], where key represents the parameter name and value represents the frequency of occurrence of the parameter.

[0044] S212. Construct a hash function and map each parameter name to a hash value, and the hash value is used to determine the location where the parameter name is stored in the hash table; wherein the hash function is a function that maps an input (here, the parameter name) to a numerical value (hash value).

[0045] S213, initialize a hash table (or called a hash table), and the size of the hash table is set according to the expected number of parameters and the load factor (ie, the ratio of the number of elements in the table to the number of positions).

[0046] S214, traversing the classified data one by one, using a hash function to calculate a hash value of each parameter in the classified data, and ensuring that each parameter is correctly mapped into the hash table.

[0047] S215. Find the corresponding storage location in the hash table according to the hash value. If the storage location is free, create a new entry at the storage location, use the parameter name as the key, and initialize the frequency to 1. If the storage location is occupied, update the frequency of the corresponding entry and increase the frequency by 1.

[0048] S216. If a hash conflict is encountered in the hash table (i.e., different parameter names are mapped to the same hash value), a conflict resolution strategy is adopted, such as a chain address method or an open addressing method.

[0049] S217. After completing the traversal and hashing of all classified data, the hash table is optimized, such as adjusting the size or rehashing to reduce conflicts.

[0050] In a further embodiment, a frequent pattern tree is constructed, and frequent item sets are mined from the frequent pattern tree. Generating association rules based on the mined frequent item sets and according to the confidence level includes the following steps: S241. Create a root node of the frequent pattern tree and set it to null. The root node will serve as the starting point of all subsequent frequent item set paths.

[0051] S242, traverse the compressed transaction data set, for each parameter in each transaction, if the parameter already exists in the frequent pattern tree, update the count of the corresponding node, if the parameter does not exist in the frequent pattern tree, create a new child node, repeat for all transactions in the data set, and finally form a frequent pattern tree containing all frequent item set information.

[0052] S243. Obtain parameter combinations that frequently appear in the frequent pattern tree to obtain frequent item sets.

[0053] S244. Use the mined frequent item sets and generate association rules based on confidence. The association rules will indicate which parameters often appear together and may be related to silicon carbide product defects.

[0054] The calculation formula of support is: ; The confidence calculation formula is: ; A and B both represent item sets, which are the set of one set of items and the set of another set of items in the database. A and B are disjoint; A∪B represents the union of item set A and item set B, which means the transaction set that contains all items in both A and B; count(A∪B) represents the number of transactions in which item sets A and B appear simultaneously; TotalCount indicates the total number of transactions; count(A) represents the number of transactions in which item set A appears.

[0055] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.

[0056] Acquire monitoring data, including temperature, pressure and impurity content parameters. These data are collected during the silicon carbide purification process. The monitoring data are shown in Table 1.

[0057] Table 1 Monitoring data If the temperature is above 1600℃ or below 1400℃, treat it as an outlier and exclude it. If the data for a certain timestamp is missing, fill it with the average of the previous and next time points. Convert all parameters to standard scores (z-score). Subclassify the data according to the reaction stage (preheating, reaction, cooling). Using hashing technology, create a data dictionary to store parameter names and frequency of occurrence. Perform transaction compression on the data dictionary to reduce the size of the data set. Create a head pointer table and remove parameters that do not meet the minimum support threshold. Build a frequent pattern tree and mine frequent item sets from it. Use new classified data to verify the accuracy of the association rules.

[0058] Frequent itemsets: {temperature: 1500, pressure: 10}, {temperature: 1550, pressure: 12}.

[0059] Association rule: If temperature = 1500 and pressure = 10, then the probability of impurity content increasing is 0.7.

[0060] S3. Based on the deep learning model, combined with the acquired association rules and parameter features in the classified data, the defect type and probability of silicon carbide products are predicted.

[0061] Among them, based on the deep learning model, combined with the acquired association rules and parameter characteristics in the classification data, the defect type and probability of silicon carbide products are predicted, including the following steps: S31. Convert association rules into numerical features (such as sequence coding, hash coding, etc.) for deep learning models.

[0062] S32. Combine the parameter features in the classified data with the association rule encoding to form a comprehensive feature set; provide the feature set containing the original data and the new features representing the association rules as the input feature set to the deep learning model. This can provide the model with richer information and help the model understand the complex patterns in the data.

[0063] S33. Collect label data, train a deep learning model by combining the feature set and label data, and predict the defect type and probability of silicon carbide products based on the trained deep learning model. During the training process, the model will learn how to predict the probability of defect type based on the input feature set. After the training is completed, the model can be used to predict the defect type of new product samples.

[0064] In a further embodiment, collecting label data, training a deep learning model by integrating the feature set and the label data, and predicting the defect type and probability of the silicon carbide product according to the trained deep learning model include the following steps: S331. Convert the comprehensive feature set and label data into vectors, and use word embedding and other methods to convert them into vector form.

[0065] S332. Fuse the convolutional neural network with the long short-term memory network to obtain a fusion network model, use CNN to extract local features of the data, convert characters into fixed-length vectors through the embedding layer, and then use the convolution layer to extract local patterns and features of these word vectors, and use LSTM to process the sequence characteristics of the data and extract global features. According to the characteristics of silicon carbide product defects, the architecture of the LSTM-CNN model is adaptively adjusted, such as changing the number of convolutional layers, the number of LSTM units, or the configuration of the fully connected layer.

[0066] S333, dividing the comprehensive feature set and label data converted into vectors into a training set and a test set.

[0067] S334. Use the training set to train the fusion network model, and use the cross-validation method to optimize the performance of the fusion network model. Use the test set to evaluate the performance of the fusion network model, paying attention to indicators such as accuracy, recall rate and F1 score.

[0068] S335. Use the trained fusion network model (i.e., deep learning model) to predict defects on the new comprehensive feature set and obtain the probability of each defect type.

[0069] S4. Quantify the predicted defect types and probabilities of silicon carbide products to obtain quantitative scores, and combine the quantitative scores with risk indicators (such as temperature deviation, pressure deviation, and impurity content) to calculate the overall risk score and construct a risk profile.

[0070] In a further embodiment, quantifying the predicted defect types and probabilities of the silicon carbide product to obtain a quantitative score, and combining the quantitative score with the risk index to calculate the overall risk score includes the following steps: S41. Pre-set a corresponding weight for each defect type, select the defect type with the highest probability, and standardize the probability so that its value is within a specific range, such as 0 to 1, and multiply the standardized probability by the corresponding weight to obtain a quantitative score. The quantitative score reflects the risk of the silicon carbide product having the defect.

[0071] S42. Weighting and quantifying risk indicators; Among them, the risk indicators are weighted to reflect their impact on the risk score. The risk indicators are quantified into numerical values ​​for easy calculation. i =f(R i ), where R i It is i The actual measured value of the risk indicator, Z i is the quantized value, and f is the quantization function, which is designed according to the actual situation, for example, using linear mapping or normalization method.

[0072] S43. Calculate the total risk score based on the quantitative scores and the quantified risk indicators.

[0073] In a further embodiment, the total risk score is calculated as: ; In the formula, RS represents the overall risk score, Q Indicates a quantitative score; m Indicates the number of risk indicators; W i Indicates i The weight coefficient of each risk indicator is Z i Represents the quantized i risk indicator.

[0074] In a further embodiment, when constructing a risk portrait, the quality verification results in the silicon carbide purification process are classified into different risk levels based on the total risk score, and the risk portrait is drawn by color so that people can intuitively see the distribution and size of the risk, while displaying the total risk score and risk portrait in real time.

[0075] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process is described in detail below.

[0076] Set the weight of microcracks to 0.7 and the weight of particle impurities to 0.8. Select the defect type with the highest probability as particle impurities, and the probability of particle impurities is 0.8, which is 0.8 after standardization. For example, the quantized score of particle impurities is 0.64 (0.8*0.8).

[0077] The weight of temperature deviation is 0.5, the weight of pressure deviation is 0.3, and the weight of impurity content is 0.2.

[0078] Quantitative risk indicators, temperature deviation is 0.1, pressure deviation is 0.05, and impurity content is 0.1. Define a linear mapping function f(x) = x, and then calculate the quantitative value of temperature deviation equal to 0.1, the quantitative value of pressure deviation equal to 0.05, and the quantitative value of impurity content equal to 0.1. Add all weighted quantitative scores to get the total risk indicator quantitative score. The total risk indicator quantitative score is 0.085. When drawing a risk profile, low risk is green, medium risk is yellow, and high risk is red.

[0079] like Figure 2 As shown, according to another embodiment of the present invention, a quality verification system for silicon carbide purification processing based on a deep model is provided, and the quality verification system for silicon carbide purification processing based on a deep model includes a classification data acquisition module 1, an association rule acquisition module 2, a deep learning module 3 and a risk quantification module 4; wherein, the classification data acquisition module 1 is connected to the association rule acquisition module 2, the association rule acquisition module 2 is connected to the deep learning module 3, and the deep learning module 3 is connected to the risk quantification module 4.

[0080] The classified data acquisition module 1 is used to acquire monitoring data in the silicon carbide purification process and classify the monitoring data according to different reaction periods to obtain classified data.

[0081] The association rule acquisition module 2 is used to analyze the classified data using the association rule learning algorithm to obtain the association rules related to the defects of silicon carbide products.

[0082] The deep learning module 3 is used to predict the defect type and probability of silicon carbide products based on the deep learning model in combination with the acquired association rules and parameter features in the classification data.

[0083] The risk quantification module 4 is used to quantify the defect types and probabilities of the predicted silicon carbide products, obtain quantitative scores, and combine the quantitative scores with risk indicators to calculate the overall risk score and construct a risk profile.

[0084] In summary, the quality verification method and system for silicon carbide purification treatment based on deep model provided by the present invention manages and analyzes data in detail according to different reaction stages, decomposes the complex purification process into a series of simpler and easier to manage stages, and provides a basis for subsequent data analysis and defect prediction. By using association rule learning algorithm, the hidden rules and patterns in the classified data are found, especially the rules related to silicon carbide product defects, which helps to understand the conditions and causes of defects, which is a key step to improve the production process and improve product quality. The present invention combines the deep learning model with the association rules and the parameter characteristics of the classified data to make a more accurate prediction of the defect type and probability of silicon carbide products. Compared with traditional methods, association rules can usually dig out the potential rules and correlations in the data, add them to the original features, increase the dimension and richness of the features, and help the deep learning model better grasp the inherent structure and complexity of the data. Combining the characteristics of association rules and the characteristics of classified data, the model can capture more effective information, so the model can improve the accuracy of prediction of the defect type and probability of silicon carbide products. Association rules can help us understand how specific input features affect the output, thereby improving the interpretability of the model. The method of the present invention can be used in an automated production process. The present invention quantifies the prediction results into risk scores and combines them with other risk indicators to calculate the overall risk score and construct a risk profile, which can better understand and quantify the risks in the production process and provide an intuitive quality verification evaluation indicator.

[0085] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A quality verification method for silicon carbide purification based on a deep model, characterized in that: The quality verification method in the silicon carbide purification process based on the depth model comprises the following steps: S1. Obtain monitoring data during silicon carbide purification processing, and classify the monitoring data according to different reaction periods to obtain classified data; S2. Analyze the classified data using association rule learning algorithm to obtain association rules related to silicon carbide product defects; S3. Based on the deep learning model, combined with the acquired association rules and parameter features in the classified data, the defect type and probability of silicon carbide products are predicted; S4. Quantify the defect types and probabilities of silicon carbide products predicted, obtain quantitative scores, combine the quantitative scores with risk indicators, calculate the overall risk score, and construct a risk profile; The method of predicting the defect type and probability of silicon carbide products based on the deep learning model and combining the acquired association rules and parameter features in the classification data includes the following steps: S31, converting association rules into numerical features for deep learning models; S32, combining parameter features in the classification data with the association rule coding to form a comprehensive feature set; S33. Collect label data, and train a deep learning model using a comprehensive feature set and label data. At the same time, predict the defect type and probability of silicon carbide products based on the trained deep learning model.

2. The quality verification method for silicon carbide purification process based on a deep model according to claim 1, characterized in that: The method of obtaining monitoring data during the silicon carbide purification process and classifying the monitoring data according to different reaction periods to obtain classified data includes the following steps: S11, obtaining monitoring data, including temperature, pressure and impurity content parameters; S12, clean monitoring data, handle anomalies and missing values, and standardize data; S13. Sub-classify the monitoring data according to different reaction stages.

3. The quality verification method for silicon carbide purification process based on a deep model according to claim 2, characterized in that: The method of analyzing the classified data using the association rule learning algorithm to obtain the association rules related to the defects of silicon carbide products comprises the following steps: S21. Build and update the data dictionary based on hashing technology; S22, processing the data dictionary based on the transaction compression technology to generate a compressed transaction data set; S23, based on the number of occurrences of each classification data in the data dictionary, create a head pointer table, sort it in descending order of frequency, and remove parameters that do not meet the minimum support threshold from the head pointer table; S24, constructing a frequent pattern tree, mining frequent item sets from the frequent pattern tree, and generating association rules based on the mined frequent item sets and according to the confidence level; S25. Verify the association rules through new classification data.

4. The method for quality verification in silicon carbide purification process based on a deep model according to claim 3, characterized in that: The method of constructing and updating the data dictionary based on the hashing technology includes the following steps: S211, create an empty data dictionary, the structure of the data dictionary is [key: value], where key represents the parameter name, and value represents the frequency of occurrence of the parameter; S212, constructing a hash function, and mapping each parameter name to a hash value, and the hash value is used to determine the location where the parameter name is stored in the hash table; S213, initializing a hash table, wherein the size of the hash table is set according to the expected number of parameters and the load factor; S214, traversing the classified data one by one, and using a hash function to calculate a hash value of each parameter in the classified data; S215, find the corresponding storage location in the hash table according to the hash value, if the storage location is free, create a new entry in the storage location, use the parameter name as the key, and initialize the frequency to 1, if the storage location is occupied, update the frequency of the corresponding entry, and increase the frequency by 1; S216. If a hash conflict is encountered in the hash table, a conflict resolution strategy is adopted; S217. After completing the traversal and hashing of all classified data, the hash table is optimized.

5. The method for quality verification in silicon carbide purification process based on a deep model according to claim 4, characterized in that: The method of constructing a frequent pattern tree, mining frequent item sets from the frequent pattern tree, and generating association rules based on the mined frequent item sets and according to the confidence comprises the following steps: S241, create the root node of the frequent pattern tree and set it to null; S242, traversing the compressed transaction data set, for each parameter in each transaction, if the parameter already exists in the frequent pattern tree, updating the count of the corresponding node, if the parameter does not exist in the frequent pattern tree, creating a new child node; S243, obtaining parameter combinations that frequently appear in the frequent pattern tree to obtain frequent item sets; S244, using the mined frequent item sets and generating association rules according to the confidence level; The calculation formula of support is: ; The confidence calculation formula is: ; A and B both represent item sets; A∪B represents the union of item set A and item set B; count(A∪B) represents the number of transactions in which item sets A and B appear simultaneously; TotalCount indicates the total number of transactions; count(A) represents the number of transactions in which item set A appears.

6. The method for quality verification in silicon carbide purification process based on a deep model according to claim 5, characterized in that: The collecting of label data, training of a deep learning model by means of a comprehensive feature set and label data, and prediction of defect types and probabilities of silicon carbide products according to the trained deep learning model include the following steps: S331, converting the comprehensive feature set and label data into a vector; S332, fusing the convolutional neural network with the long short-term memory network to obtain a fusion network model; S333, dividing the comprehensive feature set and label data converted into vectors into a training set and a test set; S334, using the training set to train the fusion network model, and using the cross-validation method to optimize the performance of the fusion network model, and using the test set to evaluate the performance of the fusion network model; S335. Use the trained fusion network model to predict defects on the new comprehensive feature set and obtain the probability of each defect type.

7. The method for quality verification in silicon carbide purification process based on a deep model according to claim 6, characterized in that: The quantitatively predicted defect types and probabilities of silicon carbide products are obtained to obtain a quantitative score, and the quantitative score is combined with the risk index to calculate the overall risk score, including the following steps: S41, setting a corresponding weight for each defect type in advance, selecting a defect type with the highest probability, and normalizing the probability, and multiplying the normalized probability by the corresponding weight to obtain a quantitative score; S42. Weighting and quantifying risk indicators; S43. Calculate the total risk score based on the quantitative scores and the quantified risk indicators.

8. The method for quality verification in silicon carbide purification process based on a deep model according to claim 7, characterized in that: The overall risk score is calculated as: ; In the formula, RS represents the overall risk score, Q Indicates a quantitative score; m Indicates the number of risk indicators; W i Indicates i The weight coefficient of each risk indicator is Z i Represents the quantized i risk indicator.

9. The method for quality verification in silicon carbide purification process based on a depth model according to claim 8, characterized in that: When constructing the risk portrait, the quality verification results in the silicon carbide purification process are classified into different risk levels based on the total risk score, and the risk portrait is drawn according to color, and the total risk score and risk portrait are displayed in real time.

10. A quality verification system for silicon carbide purification process based on a deep model, used to implement the quality verification method for silicon carbide purification process based on a deep model according to any one of claims 1 to 9, characterized in that: The quality verification system for silicon carbide purification processing based on the deep model includes a classification data acquisition module, an association rule acquisition module, a deep learning module and a risk quantification module; Wherein, the classification data acquisition module is connected to the association rule acquisition module, the association rule acquisition module is connected to the deep learning module, and the deep learning module is connected to the risk quantification module; The classification data acquisition module is used to acquire monitoring data in the silicon carbide purification process and classify the monitoring data according to different reaction periods to obtain classification data; The association rule acquisition module is used to analyze the classified data using an association rule learning algorithm to obtain association rules related to silicon carbide product defects; The deep learning module is used to predict the defect type and probability of silicon carbide products based on the deep learning model in combination with the acquired association rules and parameter features in the classification data; The risk quantification module is used to quantify the defect types and probabilities of the predicted silicon carbide products, obtain a quantitative score, and combine the quantitative score with the risk index to calculate the overall risk score and construct a risk profile.

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