Grass silk dyeing equipment for manufacturing artificial turf

By designing grass silk dyeing equipment, using the combination of brackets, rolling rollers and flow guide holes, uniform coating and drying of grass silk dyes is achieved, and the labor cost and uneven dyeing process in artificial turf production is solved. The problem of improving overall quality and efficiency.

CN222112209UActive Publication Date: 2024-12-06HANWEI ARTIFICIAL GRASS (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202420217871.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-06
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During the artificial turf production process, workers need to manually apply dye during the dyeing process of grass silk, resulting in increased costs and uneven dyeing, affecting the overall quality.

Method used

Design a grass silk dyeing equipment, including two brackets, rolling rollers, flow guide holes, spraying components and driving components, and drive components drive the reciprocating movement of the rolling rollers and connecting rollers through the motor, so that the wool cotton can be attached in the flow guide holes. Move the grass silk to achieve even coating of the dye, and use the drying components to solidify the dye.

Benefits of technology

Reduces labor demand, improves dyeing quality, reduces manual operation, improves dyeing efficiency, and uses drying components to solidify the dye on the grass silk for easier subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses grass silk dyeing equipment for artificial turf manufacturing, which comprises two supports and a plurality of grass silks, the two supports are fixedly connected with a mounting frame, the top of the mounting frame is fixedly connected with a containing cylinder used for containing dye, the bottom of the containing cylinder is provided with a material spraying assembly, and the material spraying assembly is fixedly connected with the mounting frame. A connecting roller is arranged between the two supports, a plurality of flow guide holes are formed in the connecting roller, the grass threads penetrate through the flow guide holes respectively, one ends of the two supports are movably connected with a winding roller, and the grass threads are wound on the winding roller. According to the utility model, not only can wool cotton in the flow guide holes move close to grass yarns by controlling the reciprocating motion of the connecting roller, dye is uniformly smeared on the grass yarns, the labor force is reduced, but also the overall dyeing quality is improved, and heat can be generated by electrifying an electric heating wire on the drying assembly and is transferred to the surfaces of the grass yarns, so that the quality of the grass yarns is improved. The dye is solidified on the grass yarns, so that the grass yarns can be conveniently processed in the next working procedure.
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Description

Technical Field

[0001] The utility model relates to the technical field of artificial turf production, in particular to a grass yarn dyeing device used for artificial turf production. Background Art

[0002] Artificial turf has the advantages of safety, environmental protection, realistic appearance, strong adaptability and simple paving, and is widely used in many fields such as schools, parks, courtyards, urban greening, etc. The factory involves multiple processes in the process of making artificial turf, which involves dyeing the grass silk to make its color more vivid and natural. In the dyeing process, sometimes workers are needed to assist in applying the dye to each grass silk one by one. This not only increases the labor cost, but also makes it easy for the grass silk to be unevenly coated with the dye, affecting the overall quality of the dyeing. Therefore, the technicians in this field provide a grass silk dyeing device for artificial turf production to solve the problems raised in the above background technology. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a grass yarn dyeing device for making artificial turf.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A grass silk dyeing device for making artificial turf comprises two brackets and a plurality of grass silks, the two brackets are fixedly connected with an installation frame, the top of the installation frame is fixedly connected with a holding cylinder for holding dyes, a spraying assembly is arranged at the bottom of the holding cylinder, a connecting roller is arranged between the two brackets, a plurality of guide holes are opened on the connecting roller, the grass silk passes through each guide hole, a winding roller is movably connected with one end of the two brackets, the grass silk is wound around the winding roller, a motor is fixedly connected with one side of one of the brackets, and one end of the motor output shaft is fixed with the winding roller, the spraying assembly is located above the grass silk, so as to dye the grass silk, wool cotton is fixedly connected with the inside of the plurality of guide holes, and the wool cotton contacts the grass silk, a driving assembly for moving the connecting roller is arranged on the bracket, so that the wool cotton in the guide hole moves close to the grass silk and the dye is evenly applied on the grass silk.

[0006] As a further solution of the utility model, the spray assembly is a plurality of nozzles, a water pump is fixedly connected to the mounting frame, and the water inlet of the water pump is connected to the containing tube, the water outlet of the water pump is fixedly connected to a conduit, and the bottom of the conduit is fixedly connected to a plurality of nozzles in sequence.

[0007] As a further solution of the utility model, the driving assembly includes a slide and a positioning rod, one side of the two brackets is fixedly connected with a positioning rod, the circumferential outer wall of the positioning rod is movably connected with the slide, the two ends of the connecting roller are respectively fixed to the slide, and the bracket is provided with a pressing assembly for moving the slide.

[0008] As a further solution of the utility model, the pushing assembly includes a push rod and a cam, both ends of the winding roller are fixedly connected with the cam, one side of the two slides is fixedly connected with the push rod, and the push rod is in contact with the cam.

[0009] As a further solution of the utility model, the circumferential outer walls of the two positioning rods are movably connected with springs, and the two ends of the springs are respectively fixed to the positioning rods and the sliding seat.

[0010] As a further solution of the utility model, a drying component is provided on the two brackets, and the drying component is a drying box. The drying box is fixedly connected to the two brackets, and an electric heating wire is provided inside the drying box.

[0011] As a further solution of the utility model, the other ends of the two brackets are movably connected with guide rollers.

[0012] As a further solution of the utility model, a collecting frame is fixedly connected to the bottom of the two brackets.

[0013] The beneficial effects of the utility model are:

[0014] 1. By controlling the reciprocating movement of the connecting roller, the wool cotton inside the guide hole moves close to the grass silk, and the dye is evenly applied to the grass silk, which reduces labor and improves the overall quality of dyeing.

[0015] 2. The cam rotates the push rod to cyclically extrude it, and then under the action of the spring, the connecting roller moves back and forth along the positioning rod, reducing manual operations and saving time and effort.

[0016] 3. The electric heating wire on the drying component is energized to generate heat, which is transferred to the surface of the grass silk, so that the dye solidifies on the grass silk, making it easier for the next step to process the grass silk. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a grass yarn dyeing device for artificial turf production proposed by the utility model;

[0018] Figure 2 This is a first cross-sectional structural schematic diagram of a grass yarn dyeing device for producing artificial turf proposed by the utility model;

[0019] Figure 3This is a second cross-sectional structural schematic diagram of a grass yarn dyeing device for producing artificial turf proposed by the utility model.

[0020] In the figure: 1. bracket; 2. collecting frame; 3. mounting frame; 4. holding cylinder; 5. drying assembly; 6. winding roller; 7. motor; 8. guide roller; 9. nozzle; 10. conduit; 11. water pump; 12. cam; 13. push rod; 14. positioning rod; 15. slide seat; 16. spring; 17. grass wire; 18. connecting roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0022] Reference Figure 1-Figure 3 A grass yarn dyeing device for making artificial turf comprises two brackets 1 and a plurality of grass yarns 17. A mounting frame 3 is fixed to the two brackets 1 by bolts. A holding cylinder 4 is fixed to the top of the mounting frame 3 by bolts for holding dye. A spraying assembly is arranged at the bottom of the holding cylinder 4. A connecting roller 18 is arranged between the two brackets 1. A plurality of guide holes are opened on the connecting roller 18. The grass yarn 17 passes through each guide hole. A winding roller 6 is rotatably connected to one end of the two brackets 1. The grass yarn 17 is wound around the winding roller 6. One of the brackets A motor 7 is fixed to one side of 1 by bolts, and one end of the output shaft of the motor 7 is fixed to the winding roller 6. The rotation of the motor 7 drives the winding roller 6 to rotate, and the winding roller 6 rotates to wind and reel the grass silk 17. The spraying component is located above the grass silk 17 to facilitate dyeing the grass silk 17. Wool cotton is bonded to the inside of the multiple guide holes, and the wool cotton is in contact with the grass silk 17. A driving component for moving the connecting roller 18 is provided on the bracket 1, so that the wool cotton in the guide hole moves close to the grass silk 17 and the dye is evenly applied to the grass silk 17.

[0023] In the utility model, the spraying assembly is a plurality of nozzles 9, a water pump 11 is fixed on the mounting frame 3 by bolts, and the water inlet of the water pump 11 is connected to the containing tube 4, the water outlet of the water pump 11 is fixedly connected to a conduit 10, and the bottom of the conduit 10 is fixedly connected to a plurality of nozzles 9 in sequence. When the water pump 11 is started, the water pump 11 extracts the dye in the containing tube 4, the dye flows into the conduit 10, and then is sprayed out through each nozzle 9 to adhere to the surface of each grass silk 17, thereby completing the dyeing process.

[0024] In the utility model, the driving assembly includes a slide 15 and a positioning rod 14. The positioning rod 14 is fixed to one side of the two brackets 1 by bolts. The circumferential outer wall of the positioning rod 14 is slidably connected to the slide 15. The two ends of the connecting roller 18 are respectively fixed to the slide 15. The bracket 1 is provided with a top pressure assembly for moving the slide 15. The top pressure assembly includes a push rod 13 and a cam 12. Both ends of the winding roller 6 are key-connected with the cam 12. One side of the two slides 15 is fixed with a push rod 13 by bolts, and the push rod 13 is in contact with the cam 12. The circumferential outer walls of the two positioning rods 14 are sleeved with springs 16, and the springs The two ends of 16 are respectively fixed to the positioning rod 14 and the slide 15. The rotation of the winding roller 6 drives the cams 12 at both ends to rotate. The rotation of the cam 12 squeezes the push rod 13. After the push rod 13 is squeezed, the slide 15 drives the connecting roller 18 to move along the positioning rod 14, and the spring 16 contracts under the force. When the cam 12 rotates to disengage from the push rod 13, the spring 16 rebounds and resets, causing the slide 15 to drive the connecting roller 18 to reset, thereby realizing the reciprocating movement of the connecting roller 18. The reciprocating movement of the connecting roller 18 causes the wool cotton inside the diversion hole to move close to the grass silk 17, and the dye is evenly applied to the grass silk 17.

[0025] In the utility model, a drying component 5 is provided on the two brackets 1, and the drying component 5 is a drying box, which is fixedly connected to the two brackets 1. An electric heating wire is provided inside the drying box. When the dyed grass silk 17 passes under the drying component 5, the electric heating wire on the drying component 5 is energized to generate heat, and the heat is transferred to the surface of the grass silk 17, so that the dye is solidified on the grass silk 17.

[0026] In the utility model, the other ends of the two brackets 1 are rotatably connected with guide rollers 8, and the grass yarns 17 can move along the surface of the guide rollers 8, and the guide rollers 8 can play an auxiliary guiding role.

[0027] In the utility model, a collecting frame 2 is fixed to the bottom of two brackets 1 by bolts, and the excess dye drips into the collecting frame 2 and is collected, thereby avoiding the waste of dye.

[0028] Working principle: when the grass yarn 17 needs to be dyed, the grass yarn 17 is passed through the guide hole on the connecting roller 18, and then wound on the winding roller 6, the water pump 11 is started, the water pump 11 extracts the dye in the containing tube 4, the dye flows into the conduit 10, and then is sprayed through each nozzle 9 and attached to the surface of each grass yarn 17, the motor 7 is started, the motor 7 rotates to drive the winding roller 6 to rotate, the winding roller 6 rotates to wind and reel the grass yarn 17, and at the same time, the winding roller 6 rotates to drive the cams 12 at both ends to rotate, the cam 12 rotates to squeeze the top rod 13, and after the top rod 13 is squeezed, the slide 15 drives the connecting roller 18 along The positioning rod 14 moves, and the spring 16 contracts under the force. When the cam 12 rotates to disengage from the top rod 13, the spring 16 rebounds and resets, causing the slide 15 to drive the connecting roller 18 to reset, thereby enabling the connecting roller 18 to move back and forth. The reciprocating movement of the connecting roller 18 causes the wool cotton inside the guide hole to move along the grass silk 17, and the dye is evenly applied to the grass silk 17. At the same time, the excess dye drips into the collecting frame 2. When the dyed grass silk 17 passes under the drying component 5 again, the heating wire on the drying component 5 is energized to generate heat, which is transferred to the surface of the grass silk 17, so that the dye is solidified on the grass silk 17, completing the dyeing process.

[0029] In this application, structures and connection relationships that are not described in detail are all prior arts, and their structures and principles are well-known technologies and will not be described in detail here.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A grass yarn dyeing device for making artificial turf, comprising two supports (1) and a plurality of grass yarns (17), characterized in that: The two brackets (1) are fixedly connected with a mounting frame (3), the top of the mounting frame (3) is fixedly connected with a holding tube (4) for holding dye, the bottom of the holding tube (4) is provided with a spraying assembly, a connecting roller (18) is provided between the two brackets (1), a plurality of guide holes are provided on the connecting roller (18), the grass thread (17) passes through each guide hole, one end of the two brackets (1) is movably connected with a winding roller (6), the grass thread (17) is wound on the winding roller (6), one of the two brackets (1) is provided with a plurality of guide holes, and the grass thread (17) is wound on the winding roller (6). A motor (7) is fixedly connected to one side of the bracket (1), and one end of the output shaft of the motor (7) is fixed to the winding roller (6). The spraying assembly is located above the grass silk (17) to facilitate dyeing of the grass silk (17). Wool cotton is fixedly connected to the interior of the plurality of guide holes, and the wool cotton is in contact with the grass silk (17). A driving assembly for moving the connecting roller (18) is provided on the bracket (1), so that the wool cotton in the guide hole moves close to the grass silk (17) and the dye is evenly applied to the grass silk (17).

2. The grass dyeing device for artificial turf production according to claim 1, characterized in that: The spraying assembly is a plurality of nozzles (9), a water pump (11) is fixedly connected to the mounting frame (3), and a water inlet of the water pump (11) is connected to the containing tube (4), a water outlet of the water pump (11) is fixedly connected to a conduit (10), and the bottom of the conduit (10) is fixedly connected to the plurality of nozzles (9) in sequence.

3. The grass dyeing device for artificial turf production according to claim 1, characterized in that: The driving assembly comprises a slide (15) and a positioning rod (14); one side of each of the two brackets (1) is fixedly connected to the positioning rod (14); the circumferential outer wall of the positioning rod (14) is movably connected to the slide (15); both ends of the connecting roller (18) are respectively fixed to the slide (15); and a pressing assembly for moving the slide (15) is provided on the bracket (1).

4. The grass dyeing device for artificial turf production according to claim 3, characterized in that: The push-pressing assembly comprises a push rod (13) and a cam (12); both ends of the winding roller (6) are fixedly connected to the cam (12); one side of the two slide seats (15) is fixedly connected to the push rod (13); and the push rod (13) is in contact with the cam (12).

5. The grass dyeing device for artificial turf production according to claim 3, characterized in that: The circumferential outer walls of the two positioning rods (14) are movably connected with springs (16), and the two ends of the springs (16) are respectively fixed to the positioning rods (14) and the sliding seat (15).

6. The grass dyeing device for artificial turf production according to claim 1, characterized in that: A drying assembly (5) is provided on the two brackets (1), and the drying assembly (5) is a drying box. The drying box is fixedly connected to the two brackets (1), and an electric heating wire is provided inside the drying box.

7. The grass dyeing device for artificial turf production according to claim 1, characterized in that: The other ends of the two brackets (1) are movably connected to guide rollers (8).

8. The grass dyeing device for artificial turf production according to claim 1, characterized in that: The bottoms of the two brackets (1) are fixedly connected with a collecting frame (2).

Citation Information

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