Glass screen picking and carrying equipment

The glass screen picking and handling device automates the transfer of glass products from jigs to grills, addressing inefficiencies and labor costs, enhancing production efficiency and quality, and improving workplace safety.

CN222118186UActive Publication Date: 2024-12-06SHENZHEN YUANSHUO AUTOMATION TECH
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Patent Information

Application Number
CN202420880111.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-06
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The traditional glass screen production process requires significant manual labor for transferring products from jigs to grills, leading to inefficiencies, errors, and high labor costs, which are not suitable for modern manufacturing demands for high efficiency, low cost, and high quality.

Method used

A glass screen picking and handling device comprising a loading trolley, rotating device, positioning device, loading device, handling device, gantry robot, discharging device, and lifting device, which automate the transfer of glass products from the jig to the grill, and a lifting device, a rotating device, positioning device, loading device, handling device, gantry robot, discharging device, and lifting device, which automate the transfer of glass products from jigs to grills, reducing manual intervention and improving efficiency.

Benefits of technology

The automation significantly enhances production efficiency, reduces errors, ensures product quality, and lowers labor costs, while improving workplace safety and reducing manual labor dependence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of glass screen processing, and particularly relates to glass screen picking and carrying equipment. Comprising a feeding trolley loaded with jigs, a rotating device used for picking up the jigs on the feeding trolley, a positioning device used for bearing the jigs conveyed by the rotating device, a feeding device used for feeding grills and a carrying device used for carrying the grills on the feeding device. The gantry manipulator is used for adsorbing the products on the jigs on the positioning device and moving the products to the carrying device, the discharging device is used for conveying the gridiron filled with the products to the next station, and the jacking device is used for transferring the gridiron on the carrying device to the discharging device. The positioning device is provided with a material receiving position used for receiving the jig and a feeding position used for feeding the jig. The automatic positioning, grabbing and accurate placing of the products on the jig on the gridiron are achieved, and the discharging process is automatically completed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass screen processing, and in particular relates to a glass screen picking and transporting device. Background Art

[0002] In the traditional glass screen production process, the steps of transferring the product from the jig to the grill and completing the discharge usually require a lot of manual operation. This process is not only labor-intensive, but also inefficient and prone to human errors, resulting in unstable production efficiency and product quality. In addition, with the continuous increase in labor costs, this manual-dependent production method has been unable to meet the modern manufacturing industry's requirements for high efficiency, low cost and high quality. Therefore, how to improve the level of automation in this production link, reduce manual intervention, improve production efficiency and product consistency, and reduce production costs has become a technical problem that needs to be solved in the glass screen manufacturing industry. Utility Model Content

[0003] The utility model aims to provide a glass screen picking and handling device, aiming to solve the technical problem in the prior art that the steps of transferring the product from the jig to the grill and completing the unloading usually require a lot of manual operations, which is not only labor-intensive but also inefficient.

[0004] To achieve the above-mentioned purpose, an embodiment of the utility model provides a glass screen picking and handling equipment, including a loading trolley loaded with a jig, a rotating device for picking up the jig on the loading trolley, a positioning device for receiving the jig transported by the rotating device, a loading device for loading the grill, a handling device for handling the grill on the loading device, a gantry robot for adsorbing the product of the jig on the positioning device and moving it to the handling device, a discharging device for conveying the grill filled with products to the next station, and a lifting device for transferring the grill on the handling device to the discharging device; the positioning device has a receiving position for receiving the jig and a loading position for loading the jig; the rotating device is located between the loading trolley and the positioning device; the gantry robot can move from the positioning device to the handling device; the discharging device is arranged at the bottom of the handling device; the lifting device is arranged at the bottom of the discharging device.

[0005] Optionally, the loading device includes a loading bracket, a linear module and a loading plate; the linear module is arranged on the loading bracket; the loading plate is connected to the movable end of the linear module and can be moved along the vertical direction of the loading bracket by being driven by the linear module; the loading plate is used for loading the grill.

[0006] Optionally, the transport device includes a fixed bracket, and a first belt conveyor mechanism, a transport plate and a positioning mechanism all arranged on the fixed bracket; the transport plate can be moved horizontally by being driven by the first belt conveyor mechanism; the positioning mechanism is used to fix the grill transported by the transport plate.

[0007] Optionally, the positioning mechanism includes two groups of clamping jaws and a cylinder that are arranged opposite to each other, the clamping jaws are arranged at the output end of the cylinder, and are driven by the cylinder to clamp the grill.

[0008] Optionally, the gantry robot includes a gantry, an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a suction cup; the X-axis moving module is arranged on the gantry; the Y-axis moving module is arranged on the moving end of the X-axis moving module, and is driven by the X-axis moving module to move horizontally along the conveying direction of the jig; the Z-axis moving module is arranged on the moving end of the Y-axis moving module, and is driven by the Y-axis moving module to move horizontally along the conveying direction perpendicular to the jig; the suction cup is arranged at the moving end of the Z-axis moving module, and is driven by the Z-axis moving module to move in the vertical direction; the suction cup can generate negative pressure to adsorb the product on the jig.

[0009] Optionally, the discharging device includes two sets of second belt conveying mechanisms which are at the same level and arranged side by side, and the belts of the second belt conveying mechanisms are used to convey the grill unloading materials.

[0010] Optionally, the lifting device includes a fixed seat, a lifting cylinder and a lifting plate, the lifting cylinder is arranged on the fixed seat, the lifting plate is arranged at the lifting end of the lifting cylinder, and the lifting plate is used to receive the grill on the transport device and transfer the grill to the discharging device.

[0011] Optionally, the rotating device includes a single-axis manipulator, a cam divider and a driving mechanism; the single-axis manipulator is arranged at the moving end of the driving mechanism; the cam divider is connected to the single-axis manipulator and can drive the single-axis manipulator to rotate horizontally by 180°.

[0012] Optionally, the positioning device includes a lifting assembly for lifting the jig, a fixing assembly for fixing the jig, a pulling assembly for horizontally driving the jig to move for positioning, and a sensor for detecting that the jig is in place.

[0013] Optionally, the loading trolley includes a transport trolley for carrying a jig, a lifting device for lifting the pot frame on the transport trolley, a positioning assembly for positioning the transport trolley on the lifting device, and a positioning mechanism for aligning the transport trolley on the lifting device.

[0014] The above one or more technical solutions in the glass screen picking and handling equipment provided by the embodiment of the utility model have at least one of the following technical effects: when in use, the rotating device picks up the jig on the loading trolley and transfers the jig to the receiving position of the positioning device; the positioning device lifts the jig from the receiving position to the loading position, at this time, the loading device loads the grill, and the handling device moves the grill loaded by the loading device to a preset position and prepares to receive the product on the jig. Subsequently, the handling device transfers the product on the jig at the loading position to the grill by adsorption. After the grill is full of products, the lifting device receives the grill on the handling device and transfers the grill to the discharging device, and the discharging device delivers the grill loaded with products.

[0015] In this way, the products on the jig are automatically positioned, grabbed and accurately placed on the grill, and the unloading process is automatically completed. This automation transformation significantly improves production efficiency, reduces errors and delays caused by manual operation, and ensures product quality and the stability of the production process. At the same time, the introduction of automated equipment has greatly reduced dependence on manual labor and reduced labor costs, allowing companies to maintain cost advantages in the fierce market competition. In addition, the establishment of an automated production line also helps to improve the safety of the working environment and reduce the occurrence of work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A schematic structural diagram of a glass screen picking and handling device provided in an embodiment of the utility model.

[0018] Figure 2 A schematic structural diagram of a feeding device provided in an embodiment of the utility model.

[0019] Figure 3 A schematic structural diagram of a transport device provided in an embodiment of the utility model.

[0020] Figure 4 A schematic structural diagram of a gantry manipulator provided in an embodiment of the utility model.

[0021] Figure 5 A schematic structural diagram of a discharging device and a lifting device provided in an embodiment of the utility model.

[0022] Figure 6 A schematic structural diagram of a rotating device provided in an embodiment of the utility model.

[0023] Figure 7 A schematic structural diagram of a positioning device provided in an embodiment of the utility model.

[0024] Among them, the reference numerals in the figure are:

[0025] 1. Fixture; 10. Loading trolley; 11. Transport trolley; 12. Lifting device; 13. Positioning assembly; 14. Alignment mechanism; 2. Grill; 20. Rotating device; 21. Single-axis manipulator; 22. Cam divider; 23. Driving mechanism; 3. Pot frame; 30. Positioning device; 31. Lifting assembly; 32. Fixing assembly; 33. Pullback assembly; 34. Sensor; 40. Loading device; 41. Loading bracket; 42. Linear module; 43. Loading plate; 50. Carrying device; 51. Fixed bracket; 52. First belt conveyor mechanism; 53. Carrying plate; 54. Positioning mechanism; 541. Gripping claw; 542. Cylinder; 60. Gantry manipulator; 61. Gantry; 62. X-axis moving module; 63. Y-axis moving module; 64. Z-axis moving module; 65. Suction cup; 70. Discharging device; 71. Second belt conveyor mechanism; 80. Lifting device; 81. Fixed seat; 82. Lifting cylinder; 83. Lifting plate. DETAILED DESCRIPTION

[0026] The following describes the embodiments of the present invention in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. Figures 1 to 7 The described embodiments are exemplary and are intended to be used to explain the embodiments of the present invention, but should not be construed as limiting the present invention.

[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0029] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0030] In one embodiment of the present invention, Figures 1 to 7 As shown, a glass screen picking and handling device is provided, including a loading trolley 10 loaded with a jig 1, a rotating device 20 for picking up the jig 1 on the loading trolley 10, a positioning device 30 for receiving the jig 1 transported by the rotating device 20, a loading device 40 for loading the grill 2, a handling device 50 for carrying the grill 2 on the loading device 40, a gantry manipulator 60 for adsorbing the product of the jig 1 on the positioning device 30 and moving it to the handling device 50, and a discharging device for transporting the grill 2 filled with products to the next station 70, and a lifting device 80 for transferring the grill 2 on the conveying device 50 to the discharging device 70; the positioning device 30 has a receiving position for receiving the fixture 1 and a loading position for loading the fixture 1; the rotating device 20 is located between the loading trolley 10 and the positioning device 30; the gantry manipulator 60 can be moved from the positioning device 30 to the conveying device 50 to ensure that the gantry manipulator 60 can adsorb the product of the fixture 1 onto the grill 2; the discharging device 70 is arranged at the bottom of the conveying device 50; the lifting device 80 is arranged at the bottom of the discharging device 70.

[0031] When in use, the rotating device 20 picks up the jig 1 on the loading trolley 10 and transfers the jig 1 to the receiving position of the positioning device 30; the positioning device 30 lifts the jig 1 from the receiving position to the loading position, at which time the loading device 40 loads the grill 2, and the transport device 50 moves the grill 2 loaded by the loading device 40 to a preset position and prepares to receive the product on the jig 1. Subsequently, the transport device 50 transfers the product on the jig 1 at the loading position to the grill 2 by adsorption. After the grill 2 is full of products, the lifting device 80 receives the grill 2 on the transport device 50 and transfers the grill 2 to the discharging device 70, and the discharging device 70 delivers the grill 2 loaded with products.

[0032] In this way, the product on the jig 1 is automatically positioned, grabbed, and accurately placed on the grill 2, and the process of unloading is automatically completed. This automated transformation significantly improves production efficiency, reduces errors and delays caused by manual operation, and ensures product quality and the stability of the production process. At the same time, the introduction of automated equipment has greatly reduced dependence on manual labor and reduced labor costs, allowing companies to maintain cost advantages in the fierce market competition. In addition, the establishment of an automated production line also helps to improve the safety of the working environment and reduce the occurrence of work-related accidents.

[0033] In this embodiment, if Figure 1 As shown, the loading trolley 10 includes a transport trolley 11 for carrying the jig 1, a lifting device 12 for lifting the pot frame 3 on the transport trolley 11, a positioning assembly 13 for positioning the transport trolley 11 on the lifting device 12, and an alignment mechanism 14 for aligning the transport trolley 11 on the lifting device 12. Specifically, the transport trolley 11 is manually pushed to load the material, and the transport trolley 11 and the lifting device 12 have a positioning assembly 13. After the travel switch senses that the transport trolley 11 is in place, the lifting device 12 lifts the pot frame 3.

[0034] In this embodiment, if Figure 2 As shown, the loading device 40 includes a loading bracket 41, a linear module 42 and a loading plate 43; the linear module 42 is arranged on the loading bracket 41; the loading plate 43 is connected to the moving end of the linear module 42, and can be moved along the vertical direction of the loading bracket 41 by the linear module 42; the loading plate 43 is used for loading the grill 2. Specifically, the grill 2 is manually placed on the loading plate 43, and the loading plate 43 has the functions of positioning the grill 2 (providing a corresponding positioning structure, such as a positioning block), caching the grill 2, and sensing the presence or absence of the grill 2 (providing a sensor sensing). After the sensor senses the grill 2, the linear module 42 drives the loading plate 43 to lift the grill 2, and the handling device 50 takes the material. In order to further improve the stability of the movement of the loading plate 43, the loading plate 43 can be slidably connected to the loading bracket 41, specifically by a slider and a slide rail.

[0035] In this embodiment, if Figure 3 As shown, the transport device 50 includes a fixed bracket 51, and a first belt conveyor mechanism 52, a transport plate 53 and a positioning mechanism 54 all arranged on the fixed bracket 51; the transport plate 53 can be driven by the first belt conveyor mechanism 52 to move horizontally; the positioning mechanism 42 is used to fix the grill 2 transported by the transport plate 53. Specifically, the motor of the first belt conveyor mechanism 52 drives the belt to rotate to realize the transport function, and after the transport plate 53 receives the grill 2, it is transported to the positioning mechanism 54, and the positioning mechanism 54 clamps and fixes the grill 2, so that the gantry robot 60 can place the product on the grill 2.

[0036] In this embodiment, if Figure 3 As shown, the positioning mechanism 54 includes two sets of clamping jaws 541 and cylinders 542 arranged opposite to each other. The clamping jaws 541 are arranged at the output end of the cylinder 542 and driven by the cylinder 542 to clamp the grill 2. Specifically, there are three sets of positioning mechanisms 54, and the three sets of positioning mechanisms 54 can improve work efficiency. After the grill 2 is in place, the cylinder 542 drives the clamping jaws 541 to extend and clamp the grill 2, and the gantry manipulator 60 puts the product on the grill 2 accordingly.

[0037] In this embodiment, if Figure 4 As shown, the gantry robot 60 includes a gantry 61, an X-axis moving module 62, a Y-axis moving module 63, a Z-axis moving module 64 and a suction cup 65; the X-axis moving module 62 is arranged on the gantry 61; the Y-axis moving module 63 is arranged on the moving end of the X-axis moving module 62, and is driven by the X-axis moving module 62 to move horizontally along the conveying direction of the fixture 1 (X-axis direction); the Z-axis moving module 64 is arranged on the moving end of the Y-axis moving module 63, and is driven by the Y-axis moving module 63 to move horizontally along the conveying direction perpendicular to the fixture 1 (Y-axis direction); the suction cup 65 is arranged at the moving end of the Z-axis moving module 64, and is driven by the Z-axis moving module 64 to move in the vertical direction (Z-axis direction); the suction cup 65 can generate negative pressure to adsorb the product on the fixture 1, and the suction cup 65 can generate negative pressure by connecting with the negative pressure mechanism, thereby realizing the adsorption function. Specifically, the X-axis moving module 62 , the Y-axis moving module 63 and the Z-axis moving module 64 respectively drive the corresponding structures to move along the X, Y and Z directions, and in combination with the suction cup 65 , realize the function of material removal and movement.

[0038] In this embodiment, if Figure 5 As shown, the discharging device 70 includes two sets of second belt conveying mechanisms 71 at the same level and arranged side by side, and the belts of the second belt conveying mechanisms 71 are used to convey the unloading of the grill 2. Specifically, the lifting device 80 is arranged between the two sets of belts of the second belt conveying mechanism 71, so as to extend the conveying surface of the belt to lift the grill 2.

[0039] In this embodiment, if Figure 5 As shown, the lifting device 80 includes a fixed seat 81, a lifting cylinder 82 and a lifting plate 83. The lifting cylinder 82 is arranged on the fixed seat 81, and the lifting plate 83 is arranged at the lifting end of the lifting cylinder 82. The lifting plate 83 is used to receive the grill 2 on the transport device 50 and transfer the grill 2 to the unloading device 70. Specifically, the width of the lifting plate 83 is smaller than the spacing between the two groups of belts of the second belt conveyor mechanism 71, so as to avoid the lifting and lowering of the lifting plate 83 interfering with the normal operation of the second belt conveyor mechanism 71.

[0040] In this embodiment, if Figure 6As shown, the rotating device 20 includes a single-axis manipulator 21, a cam divider 22 and a driving mechanism 23; the single-axis manipulator 21 is arranged at the moving end of the driving mechanism 23; the cam divider 22 is connected to the single-axis manipulator 21, and can drive the single-axis manipulator 21 to rotate horizontally 180°. Specifically, the cam divider 22 realizes 180° forward and reverse rotation. When in use, the single-axis manipulator 21 extends and takes the fixture 1 from the material rack of the transport trolley 11; the single-axis manipulator 21 returns to the origin, and the cam divider 22 rotates 180 degrees to wait. When the positioning device 30 is at the material receiving position, the single-axis manipulator 21 transports the fixture 1 to the positioning device 30. In this way, the material is taken and discharged back and forth.

[0041] In this embodiment, if Figure 7 As shown, the positioning device 30 includes a lifting component 31 for lifting the jig 1, a fixing component 32 for fixing the jig 1, a pull-back component 33 for horizontally driving the jig 1 to move for positioning, and a sensor 34 for detecting that the jig 1 is in place. Specifically, in the initial state. When loading: the lifting component 31 is lifted to hold up the jig 1; the transplanting device withdraws, the sensor 34 (reflective photoelectric sensor) senses the jig 1, and the pull-back component 33 (using a cylinder structure) pulls the jig 1 back for positioning. After the jig is in place, the fixing component 32 (using a cylinder structure) supports the jig 1.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glass screen picking and handling device, characterized in that: It includes a loading trolley loaded with a jig, a rotating device for picking up the jig on the loading trolley, a positioning device for receiving the jig transported by the rotating device, a loading device for loading the grill, a conveying device for conveying the grill on the loading device, a gantry robot for adsorbing the product of the jig on the positioning device and moving it to the conveying device, a discharging device for conveying the grill filled with products to the next station, and a lifting device for transferring the grill on the conveying device to the discharging device; the positioning device has a receiving position for receiving the jig and a loading position for loading the jig; the rotating device is located between the loading trolley and the positioning device; the gantry robot can be moved from the positioning device to the conveying device; the discharging device is arranged at the bottom of the conveying device; the lifting device is arranged at the bottom of the discharging device.

2. The glass screen picking and handling device according to claim 1, characterized in that: The feeding device includes a feeding bracket, a linear module and a feeding plate; the linear module is arranged on the feeding bracket; the feeding plate is connected to the moving end of the linear module and can be moved along the vertical direction of the feeding bracket by being driven by the linear module; the feeding plate is used for feeding the grill.

3. The glass screen picking and handling device according to claim 1, characterized in that: The transport device includes a fixed bracket, and a first belt conveyor mechanism, a transport plate and a positioning mechanism all arranged on the fixed bracket; the transport plate can be driven by the first belt conveyor mechanism to move horizontally; the positioning mechanism is used to fix the grill transported by the transport plate.

4. The glass screen picking and handling device according to claim 3 is characterized in that: The positioning mechanism comprises two groups of clamping jaws and a cylinder which are arranged opposite to each other. The clamping jaws are arranged at the output end of the cylinder and are driven by the cylinder to clamp the grill.

5. The glass screen picking and handling device according to claim 1, characterized in that: The gantry robot includes a gantry, an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a suction cup; the X-axis moving module is arranged on the gantry; the Y-axis moving module is arranged on the moving end of the X-axis moving module, and is driven by the X-axis moving module to move horizontally along the conveying direction of the fixture; the Z-axis moving module is arranged on the moving end of the Y-axis moving module, and is driven by the Y-axis moving module to move horizontally along the conveying direction perpendicular to the fixture; the suction cup is arranged at the moving end of the Z-axis moving module, and is driven by the Z-axis moving module to move in the vertical direction; the suction cup can generate negative pressure to adsorb the product on the fixture.

6. The glass screen picking and handling device according to claim 1, characterized in that: The discharging device comprises two sets of second belt conveying mechanisms which are at the same level and arranged side by side, and the belts of the second belt conveying mechanisms are used to convey the grill unloading materials.

7. The glass screen picking and handling device according to claim 1, characterized in that: The lifting device includes a fixed seat, a lifting cylinder and a lifting plate, wherein the lifting cylinder is arranged on the fixed seat, and the lifting plate is arranged at the lifting end of the lifting cylinder, and the lifting plate is used to receive the grill on the transport device and transfer the grill to the discharging device.

8. The glass screen picking and handling device according to claim 1, characterized in that: The rotating device comprises a single-axis manipulator, a cam divider and a driving mechanism; the single-axis manipulator is arranged at the moving end of the driving mechanism; the cam divider is connected to the single-axis manipulator and can drive the single-axis manipulator to rotate horizontally by 180°.

9. The glass screen picking and handling device according to claim 1, characterized in that: The positioning device includes a lifting component for lifting the jig, a fixing component for fixing the jig, a pulling component for horizontally driving the jig to move for positioning, and a sensor for detecting whether the jig is in place.

10. The glass screen picking and handling device according to claim 1, characterized in that: The loading trolley includes a transport trolley for carrying a jig, a lifting device for lifting a pot frame on the transport trolley, a positioning assembly for positioning the transport trolley on the lifting device, and a positioning mechanism for aligning the transport trolley on the lifting device.