Flexible insulator perforating device
By introducing sliding guide groups, vertical adjustment seats and rotary drives into the insulator perforation equipment, the problem that traditional equipment cannot achieve three-dimensional precise position adjustment is solved, and multi-angle high-precision perforation of the insulator is realized, improving the quality of the hole punch and equipment performance.
Patent Information
- Application Number
- CN202420919241.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Traditional insulator perforation equipment cannot achieve precise position adjustment in three-dimensional space, especially when non-standard drilling such as oblique holes and multi-angle holes are required under complex working conditions, it is difficult to position, resulting in a deviation in the drilling position and affecting the use of insulators. Effects and overall performance of the equipment.
A flexible insulator perforation device including a horizontal support bracket, a sliding guide group, a vertical adjustment seat and a rotary drive member are designed. The horizontal movement is achieved through the sliding guide group, the vertical adjustment seat is adjusted to adjust the height, and the rotary drive member is adjusted to ensure the drill bit. precise positioning and multi-angle punching.
It realizes all-round precise positioning and high-precision drilling, improves the quality of drilling, meets the multi-angle drilling requirements under complex working conditions, and ensures the precise perforation effect of the insulator.
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Figure CN222154649U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of insulator processing, and in particular to a flexible insulator perforating device. Background Art
[0002] With the development of the power, electronics, and communications industries, the application of insulating materials in various equipment and projects is becoming increasingly widespread. For the precise perforation of insulators, such as cable fixing holes, heat dissipation holes, and assembly holes, traditional perforation equipment usually only has a single linear movement function and cannot achieve precise position adjustment in three-dimensional space. Especially when facing non-standard perforation requirements such as oblique holes and multi-angle holes under complex working conditions, positioning is difficult, which can easily lead to perforation position deviation, affecting the use effect of the insulator and the overall performance of the equipment. Summary of the invention
[0003] The technical problem to be solved by the present application is to overcome the existing defects and provide a flexible insulator perforating device to achieve all-round precise positioning, meet the needs of complex insulator perforation operations, and effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a flexible insulator perforating device, comprising a cross brace bracket, the upper end cross beam of the cross brace bracket is provided with a side plate, one side of the side plate is connected to a sliding guide group through a fastener, the movable end of the sliding guide group is provided with a vertical mounting frame, the vertical mounting frame is connected to a vertical adjustment seat, the output end of the vertical adjustment seat is connected to a guide support member, the lower surface of the guide support member is provided with a connecting support plate, one side of the connecting support plate is provided with a rotating drive member, the output end of the rotating drive member is provided with a punching mounting frame, the punching mounting frame is provided with a punching motor, and the output end of the punching motor is connected to a drill bit.
[0005] As a preferred technical solution of the present application, pads are provided on both sides of the lower end of the cross brace bracket, and positioning holes are provided around the pads.
[0006] As a preferred technical solution of the present application, a guide support plate is provided at one end of the vertical adjustment seat, guide sleeves are provided on both sides of the guide support plate, a guide shaft is slidably provided in the guide sleeve, and the other end of the guide shaft is connected to the upper surface of the guide support member.
[0007] As a preferred technical solution of the present application, the punching mounting frame is composed of a right-angle plate and a side support plate, the side support plates are located on both sides of the right-angle plate, and the punching motor is connected to the horizontal plane of the right-angle plate through fasteners.
[0008] As a preferred technical solution of the present application, the vertical mounting frame is composed of a first support plate, a second support plate and a third support plate, the first support plate, the second support plate and the third support plate constitute a convex structure, the first support plate is connected to the sliding assembly of the sliding guide group, the third support plate is connected to the vertical adjustment seat, and the second support plate is located between the first support plate and the third support plate.
[0009] Compared with the prior art: the present application has the characteristics of precise positioning and high-precision drilling, which improves the drilling quality. The device integrates a sliding guide group, a vertical adjustment seat and a rotating drive member, and realizes precise adjustment of the drilling assembly in three dimensions: horizontal, vertical and rotation; the sliding guide group allows the drilling assembly to move smoothly and accurately horizontally along the cross support bracket to meet the drilling needs of different positions; the vertical adjustment seat can adjust the height of the guide support and the drilling assembly to ensure that the drill bit is aligned with the drilling point of the insulator; the rotating drive member can adjust the rotation angle of the drilling mounting frame to realize the inclined drilling of the insulator by the drill bit to meet the needs of multi-angle drilling. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is an illustration of the structure of this application Figure 1 .
[0011] Figure 2 This is the main view of this application.
[0012] Figure 3 This is an illustration of the structure of this application Figure 2 .
[0013] In the figure: 1. horizontal support bracket, 2. side plate, 3. sliding guide group, 4. vertical mounting frame, 5. vertical adjustment seat, 6. guide support, 7. connecting support plate, 8. rotating drive member, 9. punching mounting frame, 10. punching motor, 11. drill bit, 12. spacer, 13. guide sleeve, 14. guide shaft, 15. right angle plate, 16. side support plate, 17. first support plate, 18. second support plate, 19. third support plate. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0015] See also Figure 1-3The present application provides a technical solution: a flexible insulator perforating device, comprising a cross brace bracket 1, the upper end cross beam of the cross brace bracket 1 is provided with a side plate 2, and one side of the side plate 2 is connected to a sliding guide group 3 through a fastener.
[0016] A vertical mounting frame 4 is disposed at the movable end of the sliding guide group 3 . The vertical mounting frame 4 is connected to a vertical adjustment seat 5 . A guide support member 6 is connected to the output end of the vertical adjustment seat 5 .
[0017] The vertical mounting frame 4 bears the weight of the drilling components such as the drilling motor 10 , the drilling mounting frame 9 and the drill bit 11 , and transmits the load of the components to the sliding guide group 3 and the vertical adjustment seat 5 through its own structure.
[0018] The vertical mounting frame 4 is connected to the movable end of the sliding guide group 3 by fasteners to ensure that the punching assembly can move synchronously with the sliding guide group 3 during the horizontal sliding process. It is connected to the vertical adjustment seat 5 so that the punching assembly can move up and down with the lifting action of the vertical adjustment seat 5.
[0019] A connecting support plate 7 is provided on the lower surface of the guide support member 6, a rotating drive member 8 is provided on one side of the connecting support plate 7, a punching mounting frame 9 is provided at the output end of the rotating drive member 8, a punching motor 10 is provided on the punching mounting frame 9, and a drill bit 11 is connected to the output end of the punching motor 10.
[0020] The rotary drive member 8 (such as a servo motor, a stepper motor, etc.) is installed on one side of the connecting support plate 7 to provide power for the rotation of the punching mounting frame 9 and to adjust the rotation angle of the punching mounting frame 9 and thus the punching angle.
[0021] The drilling mounting frame 9 integrates the drilling motor 10 on the same platform, and the two are firmly fixed together by fasteners to ensure that the transmission relationship between the drilling motor 10 and the drill bit 11 is stable and reliable during the drilling process. The drilling motor 10 transmits the rotation speed to the drill bit 11 through its own rotational motion, thereby realizing high-speed rotation of the drill bit 11.
[0022] Furthermore, cushion blocks 12 are provided on both sides of the lower end of the cross brace bracket 1 , and positioning holes are provided around the cushion blocks 12 .
[0023] The pads 12 are located on both sides of the lower end of the cross brace bracket 1 to provide stable support for the entire device, disperse the weight of the device, and prevent the device from directly contacting the ground and causing wear or damage.
[0024] The positioning holes arranged around the pad 12 are mainly used to fix the equipment on the ground by fasteners such as bolts and anchor screws to prevent the equipment from being displaced due to reaction force or impact force during the drilling process, thereby ensuring the drilling accuracy.
[0025] Furthermore, a guide support plate is provided at one end of the vertical adjustment seat 5 , guide sleeves 13 are provided on both sides of the guide support plate, a guide shaft 14 is slidably provided in the guide sleeve 13 , and the other end of the guide shaft 14 is connected to the upper surface of the guide support member 6 .
[0026] When the guide shaft 14 slides in the guide sleeve 13, the guide sleeve 13 accurately guides the guide shaft 14 through its inner wall, ensuring that the guide shaft 14 and the guide support 6 connected thereto always maintain vertical movement during the lifting process to prevent deflection or shaking, thereby improving the punching accuracy.
[0027] Furthermore, the punching mounting frame 9 is composed of a right-angle plate 15 and a side support plate 16, wherein the side support plates 16 are located on both sides of the right-angle plate 15, and the punching motor 10 is connected to the horizontal plane of the right-angle plate 15 through fasteners.
[0028] The right-angle plate 15 is a main component of the punching mounting frame 9, and its shape is right-angled, with one side being a horizontal surface and the other side being a vertical surface; the right-angle plate 15 provides a stable mounting base for the punching motor 10.
[0029] The side support plates 16 are located on both sides of the right-angle plate 15, forming a frame structure with the right-angle plate 15, which significantly enhances the overall rigidity of the punching mounting frame 9, improves its ability to resist external impact and internal stress, and ensures the stability of the equipment during the punching process.
[0030] Furthermore, the vertical mounting frame 4 is composed of a first support plate 17, a second support plate 18 and a third support plate 19, the first support plate 17, the second support plate 18 and the third support plate 19 constitute a convex structure, the first support plate 17 is connected to the sliding assembly of the sliding guide group 3, the third support plate 19 is connected to the vertical adjustment seat 5, and the second support plate 18 is located between the first support plate 17 and the third support plate 19.
[0031] The first support plate 17, the second support plate 18 and the third support plate 19 form a convex structure, which can be connected to the sliding assembly of the sliding guide group 3. The first support plate 17, the second support plate 18 and the third support plate 19 may be connected in a manner including but not limited to welding, bolt fixing, snap connection, etc., so that the vertical mounting frame 4 can follow the sliding guide group 3 to move smoothly and accurately.
[0032] When in use: place the horizontal support bracket 1 in the working area, use the positioning hole under the pad 12 to firmly fix it on the ground with bolts, anchor screws and other fasteners; accurately place the insulator at the predetermined drilling position, adjust the sliding guide group 3 as needed, and move the vertical mounting frame 4 horizontally to the target position; use the vertical adjustment seat 5 to adjust the height of the guide support 6 to ensure that the drill bit 11 is aligned with the drilling point of the insulator; start the drilling motor 10, and the drill bit 11 starts to rotate at high speed; under the premise of ensuring safety, slowly press down the guide support 6 to make the drill bit 11 penetrate the insulator to complete the drilling operation;
[0033] When an oblique hole needs to be drilled, the rotation angle of the drilling mounting frame 9 is adjusted by rotating the driving member 8, so that the drill bit 11 can drill oblique holes on the insulator to meet the multi-angle drilling requirements.
[0034] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A flexible insulator perforating device, comprising a cross brace (1), wherein the upper cross beam of the cross brace (1) is provided with a side plate (2), characterized in that: A sliding guide group (3) is connected to one side of the side plate (2) via a fastener; a vertical mounting frame (4) is provided at the movable end of the sliding guide group (3); the vertical mounting frame (4) is connected to a vertical adjustment seat (5); an output end of the vertical adjustment seat (5) is connected to a guide support member (6); a connecting support plate (7) is provided on the lower surface of the guide support member (6); a rotating drive member (8) is provided on one side of the connecting support plate (7); a punching mounting frame (9) is provided at the output end of the rotating drive member (8); a punching motor (10) is provided on the punching mounting frame (9); and a drill bit (11) is connected to the output end of the punching motor (10).
2. A flexible insulator perforating device according to claim 1, characterized in that: Cushion blocks (12) are provided on both sides of the lower end of the cross brace bracket (1), and positioning holes are provided around the cushion block (12).
3. A flexible insulator perforating device according to claim 1, characterized in that: A guide support plate is provided at one end of the vertical adjustment seat (5), guide sleeves (13) are provided on both sides of the guide support plate, a guide shaft (14) is slidably provided in the guide sleeve (13), and the other end of the guide shaft (14) is connected to the upper surface of the guide support member (6).
4. A flexible insulator perforating device according to claim 1, characterized in that: The punching mounting frame (9) is composed of a right-angle plate (15) and a side support plate (16), wherein the side support plates (16) are located on both sides of the right-angle plate (15), and the punching motor (10) is connected to the horizontal plane of the right-angle plate (15) via a fastener.
5. A flexible insulator perforating device according to claim 1, characterized in that: The vertical mounting frame (4) is composed of a first support plate (17), a second support plate (18) and a third support plate (19); the first support plate (17), the second support plate (18) and the third support plate (19) form a convex structure; the first support plate (17) is connected to the sliding assembly of the sliding guide group (3); the third support plate (19) is connected to the vertical adjustment seat (5); and the second support plate (18) is located between the first support plate (17) and the third support plate (19).
