Functional module assembling clamp

By designing functional modules to assemble clamps, using structures such as cover plates and limiting slots to limit the assembly orientation and angle of the speakers, the problems of foam pressure deviation and assembly deviation are solved, and the sound effect experience and assembly efficiency are improved.

CN222155390UActive Publication Date: 2024-12-13四川易景智能终端有限公司
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Patent Information

Application Number
CN202420942738.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-13
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, the speaker is easily pressed and offset due to the instability of manual operation during assembly, resulting in the assembly deviation, which reduces the sound effect experience and overall assembly efficiency.

Method used

A functional module assembly fixture is designed, including a base, a fixing frame and a cover plate. The assembly orientation and angle of the functional module are limited through the assembly holes on the cover plate, ensuring assembly accuracy, and protecting it through the limit grooves and limit holes. The positioning of the shell is restricted to avoid the foam quilt being pressed off.

Benefits of technology

It effectively eliminates the noise of the speaker, improves the sound effect experience, and significantly improves the throughput rate of the assembly line, reducing the assembly defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a functional module assembly fixture, including base, fixed frame and cover plate, the fixed frame is provided with the limit slot that is used for placing electronic component on the base, the cover plate is provided with the assembly hole, the cover plate is rotatingly connected with the base and has first position and second position, and the first position and the second position are opposite to each other. At the first position, the cover plate is buckled and pressed on the electronic component which is at least partially located in the limiting groove, the assembly hole is arranged opposite to an installation area, used for installing a functional module, on the electronic component, and at the second position, the cover plate relieves buckling and pressing on the electronic component. According to the functional module assembling clamp, the assembling precision and accuracy of the functional module can be improved, the situations that foam is pressed to be deviated and assembling is deviated are improved, noise of a loudspeaker can be eliminated, the sound effect experience is improved, and the first pass yield of a whole assembling line is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly tooling, in particular to a functional module assembly fixture. Background Art

[0002] Speakers are integrated into electronic devices such as mobile phones, notebooks, and tablets. In the prior art, when assembling the speakers, it is necessary to manually use a manual magnetic pen to absorb the speakers, then tear off the centrifugal paper on the speakers, and finally manually stick them to the corresponding position of the semi-finished mobile phone. However, in the actual operation process, due to hand shaking, line of sight obstruction and other reasons, the foam on the speakers is easily pressed off, which causes the speaker to be assembled out of position, resulting in noise in the speakers, reducing the user experience, reducing the overall assembly pass rate, and increasing the production cost. Utility Model Content

[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0004] To this end, an embodiment of the utility model proposes a functional module assembly fixture, which can improve the assembly precision and accuracy of the functional module, improve the situation of foam being pressed and assembled offset, thereby eliminating the noise of the speaker, improving the sound experience, and improving the pass rate of the entire assembly line.

[0005] The functional module assembly fixture of the utility model embodiment includes:

[0006] Pedestal;

[0007] A fixing frame, the fixing frame is arranged on the base, and the fixing frame is provided with a limiting groove for placing electronic components;

[0008] A cover plate, wherein the cover plate is provided with an assembly hole, the cover plate is rotatably connected to the base and has a first position and a second position, in the first position, the cover plate is buckled on the electronic component at least partially located in the limiting groove, and the assembly hole is arranged opposite to the installation area on the electronic component for installing the functional module, and in the second position, the cover plate releases the buckling of the electronic component.

[0009] In some embodiments, the cover plate is provided with an avoidance groove, and the avoidance groove is used to avoid a set position on the electronic component.

[0010] In some embodiments, at least one limiting hole is provided on the cover plate, the electronic component includes a protective shell, the protective shell is provided with a limiting portion, and the limiting hole is used for the limiting portion to be plugged in and matched to achieve limiting constraints on the protective shell and the cover plate.

[0011] In some embodiments, there are a plurality of the limiting holes, and the plurality of limiting holes are arranged between the assembly hole and the connection between the cover plate and the base, and the plurality of limiting holes are arranged at intervals along the extension direction of the swing axis of the cover plate.

[0012] In some embodiments, the base includes a plate portion and a protrusion, the protrusion protrudes to one side of the plate portion, the fixing frame is detachably assembled on the plate portion and is located on the same side of the plate portion as the protrusion, and the cover plate is rotatably connected to the protrusion.

[0013] In some embodiments, the protrusion extends along the width direction of the plate portion, the cover plate is rotatably connected to the protrusion via a plurality of hinges, and the plurality of hinges are spaced apart along the width direction of the plate portion.

[0014] In some embodiments, the cover plate is made of a transparent material.

[0015] In some embodiments, the length of the assembly hole is not less than 3 mm; and / or, a slot is provided on the fixing frame, and the slot connects the limiting slot with the outer side of the fixing frame.

[0016] In some embodiments, the cover plate is provided with a plurality of openings connected to the assembly hole, and the plurality of openings are arranged at intervals along the circumference of the assembly hole.

[0017] In some embodiments, along the extension direction of the assembly hole, a projection of a hole contour of the assembly hole is consistent with an outer peripheral contour of the installation area or is within the range of the outer peripheral contour of the installation area.

[0018] Beneficial effect: The functional module assembly fixture of the embodiment of the utility model can limit the assembly orientation, angle, etc. of the functional module through the assembly holes on the cover plate during assembly, thereby ensuring the assembly accuracy of the functional module, improving the situation of foam being pressed and assembly offset, and further eliminating the noise of the speaker (functional module), improving the sound experience, and also improving the pass rate of the entire assembly line. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the cover plate of the functional module assembly fixture of the embodiment of the utility model in the first position.

[0020] Figure 2 It is a schematic diagram of the cover plate of the functional module assembly fixture of the embodiment of the utility model in the second position.

[0021] Reference numerals:

[0022] 1-base; 11-plate portion; 12-protruding portion;

[0023] 2-fixed frame; 21-limiting slot; 22-slot;

[0024] 3-cover plate; 31-assembly hole; 32-opening hole; 33-avoidance groove; 34-limiting hole;

[0025] 4- Hinge. DETAILED DESCRIPTION

[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0027] like Figure 1 and Figure 2 As shown, the functional module assembly fixture of the embodiment of the utility model includes a base 1, a fixing frame 2 and a cover plate 3.

[0028] The base 1 may be made of plastic, metal or other materials, and the base 1 may be integrally formed. The fixing frame 2 is disposed on the base 1, and the fixing frame 2 is provided with a limiting groove 21 for placing electronic components. Figure 1 and 2 As shown, the fixed frame 2 can be generally in the shape of a square frame, and the fixed frame 2 can be fixed on the base 1. For example, the fixed frame 2 can be integrally formed on the base 1, and the limiting groove 21 can be generally a rectangular groove. The peripheral edge of the fixed frame 2 can be provided with a circle of flanges, and the limiting groove 21 can be formed in the space surrounded by the flanges.

[0029] The cover plate 3 is provided with an assembly hole 31. The cover plate 3 is rotatably connected to the base 1 and has a first position and a second position. In the first position, the cover plate 3 is buckled on the electronic component that is at least partially located in the limiting groove 21, and the assembly hole 31 is arranged opposite to the installation area on the electronic component for installing the functional module. In the second position, the cover plate 3 releases the buckling of the electronic component.

[0030] For example, the cover plate 3 can be a rectangular plate, and a mounting area specially used for mounting the functional module is reserved on the electronic component. Specifically, the electronic component can be a three-in-one bottom shell of a mobile phone, and a rectangular mounting area can be reserved on the bottom shell, and the mounting area is used to fix the speaker. In some other embodiments, the functional module can also be a camera, a microphone, and other modules.

[0031] The bottom edge of the cover plate 3 can be rotatably assembled with the base 1 through a pivot, etc. When in use, the cover plate 3 can be flipped upwards. At this time, the cover plate 3 is switched to the first position. Figure 1 As shown, in the first position, the assembly hole 31 on the cover plate 3 can be arranged opposite to the installation area, that is, the extension direction of the assembly hole 31 is perpendicular to the installation area. At this time, the speaker can be passed through the assembly hole 31 and fixed at the installation area.

[0032] Specifically, the speaker may be provided with foam, and the foam may be provided with an adhesive. Before assembly, the centrifugal paper of the adhesive on the foam may be torn off. After the speaker passes through the assembly hole 31, the adhesive on the foam may be used to bond and fix the speaker to the safe area of ​​the electronic component.

[0033] After the speaker is assembled, the cover plate 3 can be flipped down. At this time, the cover plate 3 is switched to the second position. Figure 2 At this time, the electronic component bonded with the speaker can be removed from the limiting groove 21.

[0034] The functional module assembly fixture of the embodiment of the utility model can limit the assembly orientation, angle, etc. of the functional module through the assembly hole 31 on the cover plate 3 when assembling the functional module, that is, the limiting contact between the hole wall of the assembly hole 31 and the outer peripheral side of the functional module can ensure that the fitting end face of the functional module is parallel to the installation area, thereby ensuring the assembly accuracy of the functional module, improving the situation of foam being pressed and assembly offset, and further eliminating the noise of the speaker (functional module), improving the sound experience, and also improving the pass rate of the entire assembly line.

[0035] In some embodiments, the cover plate 3 is provided with an avoidance groove 33, and the avoidance groove 33 is used to avoid a set position on the electronic component. Figure 1 and Figure 2 As shown, the avoidance groove 33 can be a rectangular groove, and the avoidance groove 33 can be arranged at the edge position relative to the rotation assembly position of the cover plate 3 and the cover plate 3, and the avoidance groove 33 can be located on the right side of the assembly hole 31 and arranged at a distance from the assembly hole 31.

[0036] Since there are some protruding parts or positions (set parts) on the electronic components, when the cover 3 is buckled on the electronic components, the set parts can be matched in the avoidance groove 33, so as to play an avoidance role and avoid the situation where the protruding set parts cause the cover 3 to be buckled unevenly.

[0037] In some embodiments, at least one limiting hole 34 is provided on the cover plate 3 , the electronic component includes a protective shell, the protective shell is provided with a limiting portion, and the limiting hole 34 is used for the limiting portion to be plugged in and matched to achieve limiting constraints on the protective shell and the cover plate 3 .

[0038] For example, the assembled electronic components may be parts of mobile phones. Since the electronic components need to move on the assembly line, in order to avoid scratches, etc., a protective shell is usually required on the electronic components. The protective shell may specifically be a jelly shell, a rubber shell, etc. A limiting portion may be integrally formed on the protective shell. For example, the limiting portion may be a protrusion or a bump protruding from the surface of the protective shell.

[0039] The cover plate 3 can be provided with limiting holes 34 whose number is the same as the limiting parts. When the cover plate 3 is switched to the first position and buckled on the electronic component, the limiting parts on the protective shell can be plugged into the corresponding limiting holes 34, thereby achieving the positioning effect of the electronic component and further improving the precision and accuracy of assembly.

[0040] In some embodiments, there are multiple limiting holes 34 , which are disposed between the assembly hole 31 and the connection between the cover plate 3 and the base 1 , and are spaced apart along the extension direction of the swing axis of the cover plate 3 .

[0041] For example, Figure 1 and Figure 2 As shown, there can be two limit holes 34, both of which can be waist-shaped holes, and the two limit holes 34 can be arranged at intervals in the left and right directions. The linear arrangement of multiple limit holes 34 can make the multiple limit positions of the cover body and the electronic components arranged in a linear manner, thereby playing the role of stopping the electronic components from rotating, further ensuring the precision and accuracy of assembly.

[0042] In some embodiments, the base 1 includes a plate portion 11 and a protrusion 12, the protrusion 12 protrudes to one side of the plate portion 11, the fixing frame 2 is detachably assembled on the plate portion 11 and is located on the same side of the plate portion 11 as the protrusion 12, and the cover plate 3 is rotatably connected to the protrusion 12.

[0043] For example, Figure 1 As shown, the plate portion 11 can be generally in the shape of a rectangular plate, the protrusion 12 can be integrally formed on the bottom side of the plate portion 11 and extended along the bottom edge of the plate portion 11, and the protrusion 12 can protrude toward the rear side of the plate portion 11. The fixing frame 2 can be mounted on the rear side of the plate portion 11 by means of fasteners such as screws, thereby making the fixing frame 2 replaceable, so that fixing frames 2 of different types and sizes can be mounted on the plate portion 11, meeting the use needs of assembly functional modules of different electronic components.

[0044] The cover plate 3 can be rotatably assembled with the protrusion 12 via a pivot or the like. The arrangement of the protrusion 12 facilitates the spatial dislocation arrangement of the cover plate 3 and the plate portion 11 , thereby satisfying the need for buckling the cover plate 3 with electronic components on the fixing frame 2 .

[0045] In some embodiments, the protrusion 12 extends along the width direction of the plate portion 11, and the cover plate 3 is rotatably connected to the protrusion 12 through a plurality of hinges 4, and the plurality of hinges 4 are arranged at intervals along the width direction of the plate portion 11. Figure 1 and Figure 2 As shown, two hinges 4 may be provided, and the two hinges 4 may be spaced apart in the left-right direction.

[0046] In some embodiments, the cover plate 3 is made of a transparent material. For example, the cover plate 3 may be made of tempered glass, acrylic plate, plastic, etc. Thus, the electronic components below can be seen through the cover plate 3, so that the situation below the cover plate 3 can be directly understood.

[0047] In some embodiments, the length dimension of the assembly hole 31 is not less than 3 mm. For example, the assembly hole 31 may extend along the thickness direction of the cover plate 3 and penetrate the cover plate 3. The length dimension of the assembly hole 31 may be regarded as the thickness dimension of the cover plate 3. The thickness dimension of the cover plate 3 may be 3 mm, 4 mm, 5 mm, etc. Thus, the moving stroke of the functional module in the assembly hole 31 may be increased, thereby enhancing the limiting effect and further ensuring the precision and accuracy of the assembly.

[0048] In some embodiments, the fixing frame 2 is provided with a slot 22, and the slot 22 connects the limiting slot 21 with the outer side of the fixing frame 2. Figure 1 and Figure 2 As shown, a slot 22 may be provided on both the left and right sides of the fixing frame 2, and the two slots 22 may be arranged opposite to each other and communicate with the limiting slot 21. When in use, the slot 22 may be inserted with a person's finger, thereby facilitating the placement or removal of electronic components into or from the limiting slot 21.

[0049] In some embodiments, the cover plate 3 is provided with a plurality of openings 32 connected to the assembly hole 31, and the plurality of openings 32 are arranged at intervals along the circumference of the assembly hole 31. Figure 1 and Figure 2 As shown, the assembly hole 31 may be a rectangular hole, and four openings 32 may be provided. The four openings 32 may be circular holes, and the four openings 32 may be respectively provided at the four corners of the assembly hole 31 .

[0050] When assembling the functional module, especially when the functional module passes through the assembly hole 31 and fits with the electronic component, the four openings 32 can be used for the gas between the functional module and the electronic component to be discharged, thereby facilitating the functional module to pass through the assembly hole 31 on the one hand, and preventing the gas from being trapped between the functional component and the electronic component on the other hand, avoiding the situation where a large number of bubbles are stored at the bonding point, thereby ensuring the strength and effect of the bonding.

[0051] In some embodiments, along the extension direction of the assembly hole 31 , the projection of the hole contour of the assembly hole 31 is consistent with the outer peripheral contour of the installation area or is located within the range of the outer peripheral contour of the installation area.

[0052] For example, the extension direction of the assembly hole 31 can be the front-to-back direction, and the hole contour of the assembly hole 31 and the outer peripheral contour of the installation area can both be quadrilaterals, wherein the hole contour and the outer peripheral contour can be exactly the same. In other embodiments, the outer peripheral contour of the installation area can also be slightly larger than the hole contour, thereby playing a role in compensating for assembly errors.

[0053] The following describes the assembly method of the embodiment of the utility model.

[0054] The assembly method of the utility model embodiment comprises the following steps:

[0055] S1: Switch the cover plate 3 to the second position, and then place the electronic component in the limiting groove 21. Specifically, the cover plate 3 can be turned down and overlapped on the protrusion 12, as shown in FIG. Figure 2 As shown, at this time, the limiting groove 21 is completely exposed, so that it is convenient to place the electronic component directly in the limiting groove 21.

[0056] S2: Switch the cover plate 3 to the first position and buckle it onto the electronic component. For example, after the electronic component is placed, the cover plate 3 can be turned over and buckled onto the electronic component. Figure 1 As shown, at this time, a portion of the bottom of the electronic component will be blocked by the cover 3, and due to the installation position of the fixing frame 2, the cooperation of the protrusion 12 of the protective shell and the limiting hole 34, the assembly hole 31 on the cover 3 can be aligned with and fit with the installation area on the electronic component.

[0057] S3: Fix the functional module to the installation area on the electronic component through the assembly hole 31. For example, the operator can directly absorb the speaker with a magnetic pen, and after tearing off the centrifugal paper on the foam of the speaker, the functional module can be passed through the assembly hole 31. The inclination and horizontality of the functional module can be adjusted by the limit stop of the assembly hole 31 and the peripheral wall of the functional module, so that the functional module can be vertically pressed in the installation area of ​​the electronic component, ensuring the assembly precision and accuracy of the functional module.

[0058] It has been verified in practice that the defective rate of the speaker assembly without the functional module assembly fixture of the embodiment of the utility model is as high as 2.17%, while the defective rate of the speaker assembly with the functional module assembly fixture of the embodiment of the utility model can be controlled within 0.2%. This improves the situation of foam being pressed and the functional module assembly being offset, and also improves the pass rate of the entire assembly line.

[0059] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0060] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0061] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0063] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0064] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.

Claims

1. A functional module assembly fixture, characterized in that: include: Pedestal; A fixing frame, the fixing frame is arranged on the base, and the fixing frame is provided with a limiting groove for placing electronic components; A cover plate, wherein the cover plate is provided with an assembly hole, the cover plate is rotatably connected to the base and has a first position and a second position, in the first position, the cover plate is buckled on the electronic component at least partially located in the limiting groove, and the assembly hole is arranged opposite to the installation area on the electronic component for installing the functional module, and in the second position, the cover plate releases the buckling of the electronic component.

2. The functional module assembly fixture according to claim 1, characterized in that: The cover plate is provided with an avoidance groove, and the avoidance groove is used to avoid a set position on the electronic component.

3. The functional module assembly fixture according to claim 1, characterized in that: The cover plate is provided with at least one limiting hole, the electronic component comprises a protective shell, the protective shell is provided with a limiting portion, and the limiting hole is used for the limiting portion to be plugged in and matched to achieve limiting constraints on the protective shell and the cover plate.

4. The functional module assembly fixture according to claim 3, characterized in that: There are a plurality of the limiting holes, which are arranged between the assembly hole and the connection between the cover plate and the base, and are arranged at intervals along the extension direction of the swing axis of the cover plate.

5. The functional module assembly fixture according to claim 1, characterized in that: The base includes a plate portion and a protruding portion, wherein the protruding portion protrudes toward one side of the plate portion, the fixing frame is detachably assembled on the plate portion and is located on the same side of the plate portion as the protruding portion, and the cover plate is rotatably connected to the protruding portion.

6. The functional module assembly fixture according to claim 5, characterized in that: The protrusion extends along the width direction of the plate portion, the cover plate is rotatably connected to the protrusion via a plurality of hinges, and the plurality of hinges are arranged at intervals along the width direction of the plate portion.

7. The functional module assembly fixture according to claim 1, characterized in that: The cover plate is made of transparent material.

8. The functional module assembly fixture according to claim 1, characterized in that: The length of the assembly hole is not less than 3 mm; And / or, the fixing frame is provided with a slot, and the slot connects the limiting slot with the outer side of the fixing frame.

9. The functional module assembly fixture according to claim 1, characterized in that: The cover plate is provided with a plurality of openings connected to the assembly hole, and the plurality of openings are arranged at intervals along the circumference of the assembly hole.

10. The functional module assembly fixture according to any one of claims 1 to 9, characterized in that: In the extension direction of the assembly hole, a projection of a hole contour of the assembly hole is consistent with an outer peripheral contour of the installation area or is located within the range of the outer peripheral contour of the installation area.