High-efficiency sound-insulation composite aluminum alloy honeycomb plate

By setting up an aluminum alloy partition and a gel-fixed particle layer in the aluminum alloy honeycomb board, the problems of troublesome installation and insufficient stability of traditional aluminum alloy honeycomb boards are solved, and the combination of efficient sound insulation and decorative effects is achieved, satisfying the hotel and other high-quality Sound insulation requirements.

CN222161830UActive Publication Date: 2024-12-13CHENGDU RONGSHAN BAONENG TECH CO LTD
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Patent Information

Application Number
CN202420743908.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-13
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Traditional aluminum alloy honeycomb panels are troublesome in interior decoration applications with high sound insulation requirements, and are difficult to meet the needs of high-efficiency sound insulation.

Method used

A highly efficient sound-insulating composite aluminum alloy honeycomb plate was designed. By setting an aluminum alloy partition in the aluminum alloy shell, a gel-fixed particle layer is filled in the honeycomb core, and the particle layer is used to fix the honeycomb core and strengthen it. Sound insulation effect, the particle layer can cover the plate surface or match the porous cover plate and light guide fiber to achieve better sound insulation and decorative effects.

Benefits of technology

It achieves better sound insulation and noise reduction effects, is convenient to install, stable and reliable, can be directly mounted to the wall, adapt to sound insulation of different frequency bands, meets the needs of efficient sound insulation, and has lighting and decoration functions.

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Abstract

The utility model discloses an efficient sound insulation composite aluminum alloy cellular board which comprises an aluminum alloy shell and a cellular core arranged in the aluminum alloy shell, the aluminum alloy shell comprises an aluminum alloy seat, the aluminum alloy seat is provided with a shell inner cavity with one end open, and an aluminum alloy partition plate is arranged at the position, close to the bottom of the shell inner cavity, in the shell inner cavity. A closed shell interlayer space is formed between the aluminum alloy partition plate and the bottom of the shell inner cavity, the honeycomb core is arranged in the shell inner cavity and located between the aluminum alloy partition plate and the opening end of the shell inner cavity, and the honeycomb core is filled with a particle layer fixed through gel. The sound insulation and noise reduction composite board achieves better sound insulation and noise reduction effects, meets the requirement for efficient sound insulation, is convenient to install, can be directly attached to the wall face, and is high in installation stability, more stable and more reliable. The high-efficiency sound insulation function on sound waves of different frequency bands can be realized by changing the particle size of the particles and the space height of the interlayer of the shell, and the sound insulation device has wide adaptive capacity and is convenient to popularize and apply.
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Description

Technical Field

[0001] The utility model belongs to the technical field of production of decorative composite panels, and specifically relates to an aluminum alloy honeycomb panel, in particular to a high-efficiency sound-insulating composite aluminum alloy honeycomb panel. Background Art

[0002] Aluminum alloy honeycomb panel is a kind of decorative panel, which is widely used in indoor and outdoor decoration projects. Its basic structure is to set a honeycomb core as a filling layer in an aluminum alloy shell. This structure makes the whole decorative panel have sufficient thickness and only requires part of the aluminum alloy material, thus achieving the purpose of beauty, strength and cost reduction.

[0003] In indoor wall decoration, some specific application occasions such as hotels, KTV rooms, etc. have high requirements for sound insulation. The sound insulation function of traditional aluminum alloy honeycomb panels is basically all achieved by honeycomb cores, which is difficult to meet the demand for efficient sound insulation. In practical applications, the above-mentioned traditional aluminum alloy honeycomb panels are installed on indoor walls using keels to form a certain interlayer space between the aluminum alloy shell and the wall. This space can improve the sound insulation effect to a certain extent, but the installation is more troublesome, and the installation stability is not as reliable as directly installing the aluminum alloy shell in contact with the wall. Utility Model Content

[0004] The purpose of the utility model is to provide a high-efficiency sound-insulating composite aluminum alloy honeycomb panel that is easy to install stably in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A highly efficient soundproof composite aluminum alloy honeycomb panel, comprising an aluminum alloy shell and a honeycomb core placed in the aluminum alloy shell, the aluminum alloy shell comprising an aluminum alloy seat, the aluminum alloy seat being provided with a shell cavity with one end open, an aluminum alloy partition being provided near the bottom of the shell cavity, a closed shell sandwich space being formed between the aluminum alloy partition and the bottom of the shell cavity, the honeycomb core being placed in the shell cavity and between the aluminum alloy partition and the open end of the shell cavity, the honeycomb core being filled with a particle layer fixed by gel. The gel in the particle layer is generally provided on the surface, the purpose of which is to fix and encapsulate the particles and the honeycomb core in the shell cavity so that they are in a stable state, thereby achieving better soundproofing and noise reduction functions.

[0007] Preferably, in order to meet different requirements for panel surface forms, the particle layer completely covers the corresponding surface of the open end of the honeycomb core close to the inner cavity of the outer shell, and the surface of the particle layer serves as the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel; or, an aluminum alloy cover plate is installed at the open end of the inner cavity of the outer shell, and the aluminum alloy cover plate is a porous plate provided with a plurality of through holes, and the surface of the aluminum alloy cover plate serves as the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel.

[0008] Preferably, in order to achieve a decorative lighting effect, a decorative lighting lamp is installed in the interlayer space of the outer shell, the aluminum alloy partition is a porous plate with a plurality of through holes, and the honeycomb core and the particle layer are provided with a plurality of light-guiding optical fibers for directing the light of the decorative lighting lamp to the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel.

[0009] Preferably, in order to facilitate adjustment of light color and brightness and save energy, the decorative lighting is an LED light strip.

[0010] Preferably, in order to achieve better sound insulation effect, the particle layer is a quartz sand layer.

[0011] The beneficial effects of the utility model are:

[0012] The utility model forms a shell sandwich space by arranging an aluminum alloy partition in the inner cavity of the shell, and fills a particle layer in the honeycomb core. On the one hand, the sound wave is reflected multiple times by the honeycomb core to achieve the function of sound insulation and noise reduction. On the other hand, the sound wave is transmitted between the particles, and its transmission path is significantly increased. A large part of the sound wave is converted into heat energy and consumed, thereby achieving better sound insulation and noise reduction effects. Finally, the sound wave reaching the shell sandwich space is further dissipated by viscosity in the space, and finally a better sound insulation and noise reduction effect is achieved, meeting the demand for efficient sound insulation. In addition, the utility model is easy to install and can be directly mounted on the wall. The installation stability is high and it is more stable and reliable. The utility model can also achieve efficient sound insulation for sound waves of different frequency bands by changing the particle size and the height of the shell sandwich space. It has wide adaptability and is easy to popularize and apply. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the main cross-sectional structure of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel described in Example 1;

[0014] Figure 2 is a schematic diagram of a top view of the cross-sectional structure of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel described in Example 1 after the particle layer is removed;

[0015] Figure 31 is a schematic diagram of a top view and cross-sectional structure of the high-efficiency sound insulation composite aluminum alloy honeycomb panel described in Example 1, which can be used as a schematic diagram of a top view and cross-sectional structure of the high-efficiency sound insulation composite aluminum alloy honeycomb panel described in Example 3;

[0016] Figure 4 is a schematic diagram of the main cross-sectional structure of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel described in Example 2;

[0017] Figure 5 2 is a schematic diagram of a top view and cross-sectional structure of the high-efficiency sound insulation composite aluminum alloy honeycomb panel described in Example 2, which can be used as a schematic diagram of a top view and cross-sectional structure of the high-efficiency sound insulation composite aluminum alloy honeycomb panel described in Example 4;

[0018] Figure 6 is a schematic diagram of the main cross-sectional structure of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel described in Example 3;

[0019] Figure 7 It is a schematic diagram of the main cross-sectional structure of the high-efficiency sound insulation composite aluminum alloy honeycomb panel described in Example 4. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with specific embodiments and accompanying drawings:

[0021] Embodiment 1:

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, a high-efficiency sound-insulating composite aluminum alloy honeycomb panel comprises an aluminum alloy shell and a honeycomb core 5 placed in the aluminum alloy shell, the aluminum alloy shell comprises an aluminum alloy seat 1, the aluminum alloy seat 1 is provided with a shell cavity with an opening at one end (not marked in the figure), an aluminum alloy partition 3 is provided (preferably welded) near the bottom (the lower part in the figure) of the shell cavity, a closed shell interlayer space 2 is formed between the aluminum alloy partition 3 and the bottom of the shell cavity, the honeycomb core 5 is placed in the shell cavity and is located between the aluminum alloy partition 3 and the open end of the shell cavity (the upper end in the figure), the honeycomb core 5 is filled with a particle layer 4 fixed by gel, and the particle layer 4 is preferably a quartz sand layer; the particle layer 4 completely covers the corresponding surface of the honeycomb core 5 near the open end of the shell cavity and the surface of the particle layer 4 serves as the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel.

[0023] like Figure 1 , Figure 2 and Figure 3As shown, when used, the outer bottom of the aluminum alloy seat 1 is brought into contact with the indoor wall and fixed by means of adhesive connection or screw connection (a screw connection part can be additionally added, not shown in the figure, and is not required if it is adhesively connected). Most of the indoor sound is blocked and isolated after passing through the honeycomb core 5, the particle layer 4 and the outer shell interlayer space 2, and very few sound waves are transmitted to the wall, achieving a good sound insulation effect.

[0024] Embodiment 2:

[0025] like Figure 4 and Figure 5 As shown, a high-efficiency sound-insulating composite aluminum alloy honeycomb panel comprises an aluminum alloy shell and a honeycomb core 5 placed in the aluminum alloy shell, the aluminum alloy shell comprises an aluminum alloy seat 1, the aluminum alloy seat 1 is provided with a shell cavity with an opening at one end (not marked in the figure), an aluminum alloy partition 3 is provided (preferably welded) near the bottom (the lower part in the figure) of the shell cavity, a closed shell interlayer space 2 is formed between the aluminum alloy partition 3 and the bottom of the shell cavity, the honeycomb core 5 is placed in the shell cavity and is located between the aluminum alloy partition 3 and the open end (upper end in the figure) of the shell cavity, the honeycomb core 5 is filled with a particle layer 4 fixed by gel, and the particle layer 4 is preferably a quartz sand layer; an aluminum alloy cover plate 6 is installed (preferably welded) at the open end of the shell cavity, the aluminum alloy cover plate 6 is a porous plate provided with a plurality of through holes, and the surface of the aluminum alloy cover plate 6 serves as the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel.

[0026] like Figure 4 and Figure 5 As shown, when used, the outer bottom of the aluminum alloy seat 1 is brought into contact with the indoor wall and fixed by means of adhesive connection or screw connection (a screw connection part can be additionally added, not shown in the figure, and is not required if it is adhesively connected). Most of the indoor sound is blocked and isolated after passing through the through holes of the aluminum alloy cover plate 6, the honeycomb core 5, the particle layer 4 and the outer shell interlayer space 2, and very few sound waves are transmitted to the wall, achieving a good sound insulation effect.

[0027] Embodiment 3:

[0028] like Figure 6As shown, a high-efficiency sound-insulating composite aluminum alloy honeycomb panel comprises an aluminum alloy shell and a honeycomb core 5 placed in the aluminum alloy shell, wherein the aluminum alloy shell comprises an aluminum alloy seat 1, the aluminum alloy seat 1 is provided with a shell cavity with one end open (not marked in the figure), an aluminum alloy partition 3 is provided (preferably welded) near the bottom (the lower part in the figure) of the shell cavity, a closed shell interlayer space 2 is formed between the aluminum alloy partition 3 and the bottom of the shell cavity, and the honeycomb core 5 is placed in the shell cavity and between the aluminum alloy partition 3 and the open end (the upper end in the figure) of the shell cavity, The honeycomb core 5 is filled with a particle layer 4 fixed by gel, and the particle layer 4 is preferably a quartz sand layer; the particle layer 4 completely covers the corresponding surface of the honeycomb core 5 close to the open end of the shell cavity, and the surface of the particle layer 4 serves as the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel; the shell interlayer space 2 is installed with a decorative lighting lamp 7, and the decorative lighting lamp 7 is preferably an LED light strip, the aluminum alloy partition 3 is a porous plate with a plurality of through holes, and the honeycomb core 5 and the particle layer 4 are provided with a plurality of light-guiding optical fibers 8 for directing the light of the decorative lighting lamp 7 to the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel.

[0029] like Figure 6 As shown, when used, the outer bottom of the aluminum alloy seat 1 is brought into contact with the indoor wall and fixed by means of adhesive connection or screw connection (a screw connection part can be additionally added, not shown in the figure, and is not required if it is adhesively connected). The indoor sound is mostly blocked and isolated after passing through the honeycomb core 5, the particle layer 4 and the outer shell interlayer space 2, and very few sound waves are transmitted to the wall, thereby achieving a good sound insulation effect; at the same time, the light of the decorative lighting lamp 7 is guided to the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel through the multiple through holes of the aluminum alloy partition plate 3 and the light-guiding optical fiber 8, thereby achieving a lighting decoration effect.

[0030] Embodiment 4:

[0031] like Figure 7As shown, a high-efficiency sound-insulating composite aluminum alloy honeycomb panel comprises an aluminum alloy shell and a honeycomb core 5 placed in the aluminum alloy shell, wherein the aluminum alloy shell comprises an aluminum alloy seat 1, the aluminum alloy seat 1 is provided with a shell cavity with one end open (not marked in the figure), an aluminum alloy partition 3 is provided (preferably welded) near the bottom (the lower part in the figure) of the shell cavity, a closed shell interlayer space 2 is formed between the aluminum alloy partition 3 and the bottom of the shell cavity, a honeycomb core 5 is placed in the shell cavity and is located between the aluminum alloy partition 3 and the open end (the upper end in the figure) of the shell cavity, and the honeycomb core 5 is filled with A particle layer 4 is fixed by gel, and the particle layer 4 is preferably a quartz sand layer; an aluminum alloy cover plate 6 is installed (preferably welded) at the open end of the inner cavity of the shell, and the aluminum alloy cover plate 6 is a porous plate with a plurality of through holes, and the surface of the aluminum alloy cover plate 6 serves as the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel; a decorative lighting lamp 7 is installed in the interlayer space 2 of the shell, and the decorative lighting lamp 7 is preferably an LED light strip, the aluminum alloy partition 3 is a porous plate with a plurality of through holes, and a plurality of light-guiding optical fibers 8 are provided in the honeycomb core 5 and the particle layer 4 for directing the light of the decorative lighting lamp 7 to the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel.

[0032] like Figure 7 As shown, when used, the outer bottom of the aluminum alloy seat 1 is brought into contact with the indoor wall and fixed by means of adhesive connection or screw connection (a screw connection part can be additionally added, not shown in the figure, and is not required if it is adhesively connected). The indoor sound is mostly blocked and isolated after passing through the through holes of the aluminum alloy cover plate 6, the honeycomb core 5, the particle layer 4 and the outer shell interlayer space 2, and very few sound waves are transmitted to the wall, thereby achieving a good sound insulation effect; at the same time, the light of the decorative lighting lamp 7 is guided to the surface of the high-efficiency sound insulation composite aluminum alloy honeycomb panel through the multiple through holes of the aluminum alloy partition plate 3 and the light-guiding optical fiber 8, thereby achieving a lighting decoration effect.

[0033] The above embodiments are only preferred embodiments of the present utility model and are not limitations on the technical solutions of the present utility model. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present utility model.

Claims

1. A highly efficient sound-insulating composite aluminum alloy honeycomb panel, comprising an aluminum alloy shell and a honeycomb core placed in the aluminum alloy shell, characterized in that: The aluminum alloy shell includes an aluminum alloy seat, which is provided with a shell cavity with an opening at one end, an aluminum alloy partition is provided near the bottom of the shell cavity, and a closed shell interlayer space is formed between the aluminum alloy partition and the bottom of the shell cavity. The honeycomb core is placed in the shell cavity and located between the aluminum alloy partition and the open end of the shell cavity, and the honeycomb core is filled with a layer of particles fixed by gel.

2. The high-efficiency sound-insulating composite aluminum alloy honeycomb panel according to claim 1 is characterized in that: The particle layer completely covers the corresponding surface of the honeycomb core close to the open end of the shell cavity, and the surface of the particle layer serves as the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel; or, an aluminum alloy cover plate is installed at the open end of the shell cavity, and the aluminum alloy cover plate is a porous plate with a plurality of through holes, and the surface of the aluminum alloy cover plate serves as the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel.

3. The high-efficiency sound-insulating composite aluminum alloy honeycomb panel according to claim 1 or 2, characterized in that: A decorative lighting lamp is installed in the interlayer space of the outer shell, the aluminum alloy partition is a porous plate with multiple through holes, and the honeycomb core and the particle layer are provided with multiple light-guiding optical fibers for guiding the light of the decorative lighting lamp to the surface of the high-efficiency sound-insulating composite aluminum alloy honeycomb panel.

4. The high-efficiency sound-insulating composite aluminum alloy honeycomb panel according to claim 3 is characterized in that: The decorative lighting lamp is an LED light strip.

5. The high-efficiency sound-insulating composite aluminum alloy honeycomb panel according to claim 1 or 2, characterized in that: The particle layer is a quartz sand layer.

Citation Information

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