Scraper centrifuge with detachable discharge port
By designing a detachable outlet and adjustment base in the scraper centrifuge, combining the sealing ring and cleaning brush mechanism, the problem that the discharge port of the traditional scraper centrifuge cannot control the liquid flow rate, and the precise control of the discharge speed is achieved. The convenient maintenance of the equipment improves separation accuracy and safety.
Patent Information
- Application Number
- CN202420883894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The discharge port design of traditional scraper centrifuge cannot effectively control the flow rate of liquid, resulting in uneven or accurate control of the sample during discharge.
A scraper centrifuge with removable outlet opening is designed, which allows for disassembly replacement by using bolted connections between the outlet tube and the housing, and a rotatable adjustment base is provided at the bottom of the outlet tube, combined with a sealing ring to control it. The discharge speed meets different process needs. At the same time, installing a cleaning brush mechanism facilitates the cleaning and maintenance of the equipment.
It realizes precise control of discharge speed, prevents leakage, and facilitates cleaning and maintenance of discharge ports, reduces the risk of cross-contamination and improves separation accuracy.
Smart Images

Figure CN222174454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical manufacturing, in particular to a scraper centrifuge with a detachable discharge port. Background Art
[0002] A scraper centrifuge is commonly used to separate solid and liquid components in a mixture. Its basic principle is to use centrifugal force to separate solid particles from liquid. The operation process includes loading, rotation, separation, and discharge. The centrifuge is usually equipped with a discharge port for the discharge of materials.
[0003] Scraper centrifuges can be used to centrifuge many different types of materials, such as biological samples, chemical reagents, food samples, environmental samples, etc., which have different flow rates during the discharge process, some large and some small. Therefore, the discharge port needs to be designed differently according to the different centrifugal materials to meet the normal discharge of different samples. The discharge port design of traditional scraper centrifuges cannot effectively control the flow rate of the liquid, resulting in uneven sample discharge or the inability to accurately control the sample. Therefore, a scraper centrifuge with a detachable discharge port is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a scraper centrifuge with a detachable discharge port, aiming to improve the problem in the prior art that the discharge port design cannot effectively control the flow rate of the liquid, resulting in uneven sample discharge or inability to accurately control the sample.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a scraper centrifuge with a detachable discharge port, comprising a shell, the bottom of the outer wall of the shell is fixedly connected to a connecting block 1, the bottom of the shell is slidably connected to a discharge pipe, the outer wall of the discharge pipe is fixedly connected to a sealing ring, the outer wall of the discharge pipe is fixedly connected to a connecting block 2, the tops of the two connecting blocks 1 are threadedly connected to bolts, the bottom ends of the two bolts pass through the top of the connecting block 1 and are threadedly connected to the inside of the connecting block 2, a discharge hole is provided at the bottom of the discharge pipe, the lower end of the discharge pipe is rotatably connected to an adjusting base, a cover is installed on the top of the shell, and a cleaning mechanism is provided inside the shell.
[0006] The above technical solution provides a discharge pipe at the bottom of the housing, allowing material to be discharged from top to bottom. The discharge pipe is connected to the housing via bolts and can be disassembled and replaced, facilitating cleaning and maintenance. It also facilitates replacement of discharge ports of different specifications or types to accommodate varying process requirements. A discharge hole is provided at the bottom of the discharge port, and a rotatable adjustment base is installed at the lower end, also housing the discharge port. By rotating the adjustment base, the flow rate decreases when the lower discharge hole is misaligned with the upper discharge hole, and increases when the adjustment base is restored to its original position. This allows the discharge rate to be controlled by rotating the adjustment base to meet varying process requirements. A sealing ring is installed on the outer wall of the discharge pipe to prevent leakage.
[0007] As a further description of the above technical solution:
[0008] The cleaning mechanism includes a servo motor, the bottom of the servo motor is fixedly connected to the top of the cover, the output end of the servo motor passes through the top of the cover and is fixedly connected to a rotating rod, the bottom of the rotating rod is fixedly connected to a cross plug plate, an inner cylinder is installed inside the outer shell, the inner bottom of the outer shell is fixedly connected to a hollow bracket, the top of the hollow bracket is rotatably connected to a connecting rod, the lower end of the rotating rod passes through the inner bottom of the inner cylinder and is installed on the upper end of the connecting rod, the outer wall of the hollow bracket is fixedly connected to a cleaning brush, and the adjacent sides of the two cleaning brushes are arranged on the outer wall of the inner cylinder.
[0009] Through the above technical solution: a cleaning brush is installed between the outer shell and the inner cylinder to facilitate cleaning of the scraper centrifuge, and the rotating rod and the connecting rod are connected by a cross plug plate, so that they are easy to disassemble after frequent use of the cleaning brush.
[0010] As a further description of the above technical solution:
[0011] The outer walls of the shell are fixedly connected to a plurality of support legs 1, and the bottom ends of the plurality of support legs 1 are fixedly connected to a base.
[0012] Through the above technical solution: Usually the outer shell of the scraper centrifuge is relatively large, and the stability of the body is improved by installing the support legs and the base.
[0013] As a further description of the above technical solution:
[0014] The four corners of the bottom of the base are all fixedly connected with supporting legs 2, and the bottoms of the plurality of supporting legs 2 are all fixedly connected with fixing blocks.
[0015] Through the above technical solution: the material will be discharged from the bottom, and a higher supporting leg 2 is set at the bottom of the base to facilitate the operator to take the material. A fixed block is fixedly connected at the bottom of the supporting leg 2 to stabilize the entire structure.
[0016] As a further description of the above technical solution:
[0017] A material receiving plate is fixedly connected between adjacent ones of the plurality of support legs 2.
[0018] Through the above technical solution: a material receiving plate is set in the middle of the second supporting leg and just below the discharge port for placing the container for material.
[0019] As a further description of the above technical solution:
[0020] The outer wall of the shell is equipped with multiple switch locks.
[0021] Through the above technical solution: multiple switch locks are set to enhance the sealing.
[0022] As a further description of the above technical solution:
[0023] The tops of the covers are fixedly connected with pull rods.
[0024] Through the above technical solution: the pull rod is used to open the lid.
[0025] As a further description of the above technical solution:
[0026] The top of the cover is connected with a liquid inlet.
[0027] As a further description of the above technical solution: the sample to be centrifuged is poured into the liquid through the liquid inlet.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, the discharge pipe and the shell are connected by bolts and can be disassembled and replaced, which is convenient for the staff to clean and maintain the discharge port. A discharge hole is opened at the bottom of the discharge port, and a rotatable adjustment base is installed at the lower end. In this way, the discharge speed can be controlled by rotating the adjustment base to meet different process requirements. A sealing ring is provided on the outer wall of the discharge pipe to prevent leakage.
[0030] 2. In the present invention, residual samples or dirt may cause cross contamination or affect the results of the next separation. A cleaning brush is installed between the outer shell and the inner cylinder to facilitate cleaning of the inner cylinder and the inner wall of the outer shell of the scraper centrifuge. The rotating rod and the connecting rod are connected by a cross plug plate, which makes it easy to disassemble after frequent use of the cleaning brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a structural schematic diagram of a scraper centrifuge with a detachable discharge port proposed in the utility model;
[0032] Figure 2This is a structural schematic diagram of a discharge pipe connection portion with a detachable discharge port proposed in the present invention;
[0033] Figure 3 This is a structural schematic diagram of a cleaning mechanism of a scraper centrifuge with a detachable discharge port proposed in the utility model;
[0034] Legend:
[0035] 1. Outer shell; 2. Connecting block 1; 3. Discharge pipe; 4. Sealing ring; 5. Connecting block 2; 6. Discharge hole; 7. Adjustment base; 8. Bolt; 9. Cleaning mechanism; 901. Inner cylinder; 902. Hollow bracket; 903. Cleaning brush; 904. Servo motor; 905. Rotating rod; 906. Cross plug plate; 907. Connecting rod; 10. Base; 11. Support leg 1; 12. Support leg 2; 13. Fixed block; 14. Receiving plate; 15. Switch lock; 16. Lid; 17. Pull rod; 18. Liquid inlet. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] Reference Figure 1 、 Figure 2 and Figure 3 The utility model provides an embodiment: a scraper centrifuge with a detachable discharge port, comprising a shell 1, the bottom of the outer wall of the shell 1 is fixedly connected to a connecting block 2, the bottom of the shell 1 is slidably connected to a discharge pipe 3, the outer wall of the discharge pipe 3 is fixedly connected to a sealing ring 4, the outer wall of the discharge pipe 3 is fixedly connected to a connecting block 2 5, the tops of the two connecting blocks 2 are threadedly connected to bolts 8, the bottom ends of the two bolts 8 pass through the top of the connecting block 2 and are threadedly connected to the inside of the connecting block 2 5, a discharge hole 6 is provided at the bottom of the discharge pipe 3, the lower end of the discharge pipe 3 is rotatably connected to an adjusting base 7, a cover 16 is installed on the top of the shell 1, and a cleaning mechanism 9 is provided inside the shell 1; a plurality of switch locks 15 are installed on the outer wall of the shell 1; the top of the cover 16 is fixedly connected to a pull rod 17; the top of the cover 16 is connected to a liquid inlet 18.
[0038] Specifically, a discharge pipe 3 is connected to the bottom of the outer shell 1 to ensure the normal discharge of the material. The outer wall of the outer shell 1 is fixedly connected to the connecting block 1 2, and the outer wall of the discharge pipe 3 is fixedly connected to the connecting block 2 5. The connecting block 1 2 and the connecting block 2 5 are fixed by bolts 8 so that the outer shell 1 and the discharge pipe 3 can be disassembled. A sealing ring 4 is provided on the outer wall of the discharge pipe 3 to further ensure the sealing between the material shell 1 and the discharge pipe 3 to prevent liquid or solid samples from leaking during the separation process. A discharge hole 6 is provided at the bottom of the discharge pipe 3, and an adjustment base 7 is connected to the bottom of the discharge pipe 3 so that the discharge speed can be controlled by rotating the adjustment base 7. A cover 16 is installed on the top of the outer shell 1. The outer shell 1 and the cover 16 are connected by multiple switch locks 15 to enhance the sealing. A pull rod 17 is provided on the top of the cover 16 to facilitate the operator to open the cover 16 to check the inside. The sample waiting for centrifugation enters the body through the liquid inlet 18.
[0039] Reference Figure 1 and Figure 3 The cleaning mechanism 9 includes a servo motor 904, the bottom of the servo motor 904 is fixedly connected to the top of the cover 16, the output end of the servo motor 904 passes through the top of the cover 16 and is fixedly connected to a rotating rod 905, the bottom of the rotating rod 905 is fixedly connected to a cross plug plate 906, an inner cylinder 901 is installed inside the shell 1, the inner bottom of the shell 1 is fixedly connected to a hollow bracket 902, the top of the hollow bracket 902 is rotatably connected to a connecting rod 907, the lower end of the rotating rod 905 passes through the inner bottom of the inner cylinder 901 and is installed on the upper end of the connecting rod 907, the outer wall of the hollow bracket 902 is fixedly connected to a cleaning brush 903, and the adjacent sides of the two cleaning brushes 903 are arranged on the outer wall of the inner cylinder 901.
[0040] Specifically, an inner cylinder 901 is installed inside the outer shell 1, and a servo motor 904 is mounted on top of the lid 16. The output end of the servo motor 904 is connected to a rotating rod 905, and a cross plate 906 is provided at the bottom of the rotating rod 905. The servo motor 904 drives the rotation of the rotating rod 905 and the cross plate 906. The inner bottom of the outer shell 1 is connected to a hollow bracket 902, and a cleaning brush 903 is fixed to the hollow bracket 902. The top of the hollow bracket 902 is connected to a connecting rod 907, and the top of the connecting rod 907 is connected to the cross plate, so that the servo motor can drive the operation of the cleaning brush 903. The cleaning brush 903 is installed between the inner wall of the outer shell 1 and the outer wall of the inner cylinder 901, allowing cleaning of the two main material storage areas of the scraper centrifuge. The rotating rod 905 and the connecting rod 907 are connected by a cross plate 906, facilitating disassembly.
[0041] Reference Figure 1The outer wall of the shell 1 is fixedly connected with multiple supporting legs 11, and the bottom ends of the multiple supporting legs 11 are fixedly connected with the base 10; the four corners of the bottom of the base 10 are fixedly connected with supporting legs 2 12, and the bottoms of the multiple supporting legs 2 12 are fixedly connected with fixed blocks 13; and the adjacent multiple supporting legs 2 12 are fixedly connected with a receiving plate 14.
[0042] Specifically, the stability of the machine is enhanced by installing multiple support legs 11 on the outer wall of the housing 1, with a base 10 mounted at the bottom of the support legs 11. Centrifuged material is discharged from the bottom. A higher support leg 2 12 is installed at the bottom of the base 10 to facilitate material access. A fixed block 13 is fixed to the bottom of the support leg 12 to stabilize the entire structure. A material receiving plate 14 is installed in the middle of the support leg 12, directly below the discharge port, to facilitate the placement of material containers.
[0043] Working Principle: Connecting block 1 2 is fixed to the bottom of the outer wall of housing 1, and connecting block 2 5 is fixed to the discharge pipe 3. A sealing ring 4 is provided on the outer wall of discharge pipe 3. When the discharge pipe 3 needs to be installed, the discharge pipe 3 is pushed upward and bolt 8 is tightened. The sealing ring 4 is inserted into the housing 1, and the housing 1 and discharge pipe 3 are now well connected. A discharge hole 6 is provided at the bottom of the discharge pipe 3, and an adjustment base 7 is installed at the bottom of the discharge pipe 3. The adjustment base 7 also has a discharge hole 6. The discharge pipe 3 and the adjustment base 7 are rotatable. When the fixed amount needs to be controlled, the adjustment base 7 is rotated until its discharge hole 6 is offset from the discharge hole 6 at the bottom of the discharge pipe 3, and the flow rate decreases. When it is restored to its original position, the flow rate increases. An inner cylinder 901 is mounted within the housing 1. A servo motor 904 is mounted on top of the lid 16. The output of the servo motor 904 is connected to a rotating rod 905, and a cross plate 906 is located at the bottom of the rotating rod 905. The servo motor 904 drives the rotation of the rotating rod 905 and the cross plate 906. The bottom of the inner side of the housing 1 is connected to a hollow bracket 902, to which a cleaning brush 903 is fixed. A connecting rod 907 is connected to the top of the hollow bracket 902, and the top of the connecting rod 907 is connected to the cross plate 906, allowing the servo motor 904 to drive the operation of the cleaning brush 903. The cleaning brush 903 is installed between the inner wall of the housing 1 and the outer wall of the inner cylinder 901, allowing cleaning of the two main material storage areas of the scraper centrifuge. The rotating rod 905 and the connecting rod 907 are connected by a cross plate 906 and are removable.
[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A scraper centrifuge with a detachable discharge port, comprising a housing (1), characterized in that: The bottom of the outer wall of the shell (1) is fixedly connected to a connecting block 1 (2), the bottom of the shell (1) is slidably connected to a discharge pipe (3), the outer wall of the discharge pipe (3) is fixedly connected to a sealing ring (4), the outer wall of the discharge pipe (3) is fixedly connected to a connecting block 2 (5), the tops of the two connecting blocks 1 (2) are threadedly connected to bolts (8), the bottom ends of the two bolts (8) pass through the top of the connecting block 1 (2) and are threadedly connected to the inside of the connecting block 2 (5), a discharge hole (6) is opened at the bottom of the discharge pipe (3), the lower end of the discharge pipe (3) is rotatably connected to an adjusting base (7), a cover (16) is installed on the top of the shell (1), and a cleaning mechanism (9) is arranged inside the shell (1).
2. A scraper centrifuge with a detachable discharge port according to claim 1, characterized in that: The cleaning mechanism (9) comprises a servo motor (904), the bottom of which is fixedly connected to the top of the cover (16), the output end of the servo motor (904) passes through the top of the cover (16) and is fixedly connected to a rotating rod (905), the bottom of which is fixedly connected to a cross plug plate (906), an inner cylinder (901) is installed inside the outer shell (1), a hollow bracket (902) is fixedly connected to the inner bottom of the outer shell (1), the top of the hollow bracket (902) is rotatably connected to a connecting rod (907), the lower end of the rotating rod (905) passes through the inner bottom of the inner cylinder (901) and is installed on the upper end of the connecting rod (907), the outer wall of the hollow bracket (902) is fixedly connected to a cleaning brush (903), and the adjacent sides of the two cleaning brushes (903) are arranged on the outer wall of the inner cylinder (901).
3. A scraper centrifuge with a detachable discharge port according to claim 1, characterized in that: The outer wall of the shell (1) is fixedly connected to a plurality of support legs (11), and the bottom ends of the plurality of support legs (11) are fixedly connected to a base (10).
4. A scraper centrifuge with a detachable discharge port according to claim 3, characterized in that: The four corners of the bottom of the base (10) are all fixedly connected to supporting legs 2 (12), and the bottoms of a plurality of supporting legs 2 (12) are all fixedly connected to fixing blocks (13).
5. A scraper centrifuge with a detachable discharge port according to claim 4, characterized in that: A material receiving plate (14) is fixedly connected between adjacent ones of the plurality of support legs (12).
6. A scraper centrifuge with a detachable discharge port according to claim 1, characterized in that: The outer wall of the housing (1) is equipped with a plurality of switch locks (15).
7. A scraper centrifuge with a detachable discharge port according to claim 1, characterized in that: The top of the cover (16) is fixedly connected with a pull rod (17).
8. The scraper centrifuge with a detachable discharge port according to claim 1, characterized in that: The top of the cover (16) is connected to a liquid inlet (18).
