Baffle positioning die

Abstract

The utility model provides a baffle positioning die which is used for positioning a baffle in the process of carrying out baffle welding operation on a belt. The baffle positioning die comprises at least one clamping assembly, and the clamping assemblies in the at least one clamping assembly can be connected through connecting pieces. Each clamping assembly comprises a first clamping plate, a second clamping plate and a base; the first clamping plate and the second clamping plate are oppositely arranged on the base, and a gap used for containing the baffle is formed between the first clamping plate and the second clamping plate. The first clamping plate and the second clamping plate are each provided with a heat insulation block used for conducting heat insulation on the first clamping plate and the second clamping plate. A first mounting groove is formed in the base, and the first clamping plate can move relative to the second clamping plate through the first mounting groove. According to the utility model, the problems of poor baffle welding quality and low processing efficiency caused by the fact that the existing method for welding the baffle on the belt is high in operation risk and the baffle is not positioned can be solved.

Description

Technical Field

[0001] The utility model belongs to the field of belt processing, and more specifically relates to a baffle positioning mold. Background Art

[0002] When belts are used in industrial production or logistics, they can carry and transport materials. However, depending on the actual usage scenario of the belts, the belts also need to be processed, such as welding baffles.

[0003] There are two main existing methods for processing baffles on belts. One is to use a manual handheld hot air gun to weld the glue-coated baffle to the belt, but the above processing method cannot guarantee the straightness and aesthetics of the baffle welding, and may even cause yellowing or scorching, resulting in poor quality of baffle welding. When the hot air gun is blowing, high-temperature sparks will be generated, which can easily cause harm to the operator, which is very dangerous, resulting in poor quality of baffle welding and low processing efficiency. The other is to introduce high-frequency welding equipment for baffle welding, but when the existing high-frequency welding equipment is used to weld the baffle, the baffle is directly placed on the belt without any positioning measures, resulting in poor stability during baffle welding, and still unable to guarantee good welding quality of the baffle.

[0004] Therefore, the existing method of welding baffles on belts cannot meet the requirements of baffle welding. Utility Model Content

[0005] The utility model aims to solve the problems of poor welding quality and low processing efficiency of the baffle plates caused by the existing method of welding baffle plates on belts, which is dangerous to operate and fails to position the baffle plates.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a baffle positioning mold, which is used to position the baffle during the baffle welding operation on the belt;

[0007] The baffle positioning mold includes at least one clamping assembly, and each clamping assembly in the at least one clamping assembly can be connected by a connecting piece;

[0008] Each of the clamping assemblies comprises a first clamping plate, a second clamping plate and a base;

[0009] The first clamping plate and the second clamping plate are arranged on the base opposite to each other, and there is a gap between the first clamping plate and the second clamping plate for placing the baffle;

[0010] The first clamping plate and the second clamping plate are both provided with heat insulating blocks for heat insulating the two;

[0011] The base is provided with a first mounting groove, and the first clamping plate can move relative to the second clamping plate through the first mounting groove.

[0012] Optionally, a limiting groove for mounting the connecting member is provided on one side of the first clamping plate and the second clamping plate away from the gap.

[0013] Optionally, the baffle positioning mold also includes a wire for connecting each clamping component.

[0014] Optionally, the upper ends of the first clamping plate and the second clamping plate are both provided with through grooves for installing the through wires.

[0015] Optionally, the heat insulation block is arranged on the upper side of the limiting groove, and the top of the heat insulation block is higher than the top of the first clamping plate and the second clamping plate.

[0016] Optionally, the heat insulation block is a flat plate structure made of polytetrafluoroethylene or nylon material.

[0017] Optionally, anti-sticking layers for preventing the baffle from adhering to the inner wall of the first clamping plate and / or the second clamping plate are provided on both sides of the gap.

[0018] Optionally, a first fastener for fixing the first clamping plate in the first mounting groove is provided at the lower end of the first clamping plate.

[0019] Optionally, a second mounting groove for fixing the second clamping plate is provided on the base.

[0020] Optionally, a second fastener for fixing the second clamping plate in the second mounting groove is provided at the lower end of the second clamping plate.

[0021] The beneficial effects of the utility model are:

[0022] The baffle positioning mold proposed by the utility model can connect each clamping assembly in at least one clamping assembly by setting a connecting piece and at least one clamping assembly, so that the baffle positioning mold can adjust the connection number of the clamping assembly according to the welding requirements of the baffle to adapt to baffles of different lengths and expand the application scope of the baffle positioning mold. Then, by setting a first mounting groove on the base, the first clamping plate can be moved relative to the second clamping plate through the first mounting groove to achieve the purpose of clamping baffles of different thicknesses to ensure the stability of the baffle during the welding process. At the same time, through the setting of the insulation block, the parts of the first clamping plate and the second clamping plate that are in contact with the belt can be insulated to avoid the problem of deformation of the first clamping plate and the second clamping plate due to heat. Compared with the existing method of welding baffles on belts, the baffle positioning mold of the utility model can position the baffle placed on the high-frequency welding equipment, improve the accuracy of baffle welding, ensure the quality of baffle welding, reduce the danger of welding operation, meet the requirements of baffle welding, and improve the efficiency of baffle welding.

[0023] According to the above content, the utility model can effectively solve the problems of the existing method of welding baffles on belts, which is dangerous to operate and fails to position the baffles, resulting in poor welding quality and low processing efficiency of the baffles.

[0024] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which the same or similar reference numerals are used throughout the drawings to represent the same or similar components.

[0026] Figure 1 A schematic structural diagram of a baffle positioning mold according to an embodiment of the utility model is shown;

[0027] Figure 2 A schematic diagram of the structure of each clamping assembly at a first viewing angle according to an embodiment of the utility model is shown;

[0028] Figure 3 A schematic structural diagram of each clamping assembly at a second viewing angle according to an embodiment of the utility model is shown.

[0029] Reference numerals:

[0030] 1-Connector;

[0031] 2- first splint;

[0032] 3- Second splint;

[0033] 4- Base;

[0034] 41-first mounting slot;

[0035] 42-second mounting slot;

[0036] 5- Gap;

[0037] 6-Insulation block;

[0038] 7- first fastener;

[0039] 8- second fastener;

[0040] 9-limiting slot;

[0041] 10-first mounting hole;

[0042] 11- third fastener;

[0043] 12-harness;

[0044] 13-through groove;

[0045] 14- second mounting hole;

[0046] 15- fourth fastener;

[0047] 16-Anti-stick layer. DETAILED DESCRIPTION

[0048] In order to enable technicians in the relevant technical field to more fully understand the technical solution of the utility model, the exemplary implementation of the utility model will be described in more comprehensive and detailed in conjunction with the accompanying drawings below. Obviously, the one or more implementations of the utility model described below are only one or more of the specific ways to implement the technical solution of the utility model, and are not exhaustive. It should be understood that other ways belonging to a general utility model concept can be used to implement the technical solution of the utility model, and should not be limited by the exemplary description of the implementation. Based on one or more implementations of the utility model, all other implementations obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the utility model.

[0049] Example: Figure 1 A schematic structural diagram of a baffle positioning mold according to an embodiment of the utility model is shown; Figure 2 A schematic diagram of the structure of each clamping assembly at a first viewing angle according to an embodiment of the utility model is shown; Figure 3 A schematic structural diagram of each clamping assembly at a second viewing angle according to an embodiment of the utility model is shown.

[0050] Reference Figure 1-3, an embodiment of the utility model provides a baffle positioning mold, which is used to position the baffle during the baffle welding operation on the belt;

[0051] The baffle positioning mold includes at least one clamping assembly, and each clamping assembly in the at least one clamping assembly can be connected by a connecting member 1;

[0052] Each clamping assembly includes a first clamping plate 2, a second clamping plate 3 and a base 4;

[0053] The first clamping plate 2 and the second clamping plate 3 are arranged on the base 4 opposite to each other, and there is a gap 5 between the first clamping plate 2 and the second clamping plate 3 for placing the baffle plate;

[0054] Both the first clamping plate 2 and the second clamping plate 3 are provided with a heat insulating block 6 for heat insulating the two;

[0055] The base 4 is provided with a first mounting groove 41 , and the first clamping plate 2 can move relative to the second clamping plate 3 through the first mounting groove 41 .

[0056] In one embodiment, a first fastener 7 for fixing the first clamping plate 2 in the first mounting groove 41 is disposed at the lower end of the first clamping plate 2 .

[0057] In one embodiment, a second mounting groove 42 for fixing the second clamping plate 3 is provided on the base 4 .

[0058] In one embodiment, a second fastener 8 is disposed at the lower end of the second clamping plate 3 for fixing the second clamping plate 3 in the second mounting groove 42 .

[0059] Specifically, when the distance between the first clamping plate and the second clamping plate needs to be adjusted, the first fastener can be screwed to drive the first clamping plate to move relative to the second clamping plate. After adjusting the gap to the target size, the first fastener is tightened again to achieve tight clamping of the baffle.

[0060] In one embodiment, a limiting groove 9 for mounting the connecting member 1 is provided on one side of the first clamping plate 2 and the second clamping plate 3 away from the gap 5 .

[0061] In one embodiment, the connecting member 1 and the limiting groove 9 are both provided with a first mounting hole 10 for fixing the connecting member 1 on the limiting groove 9 .

[0062] In one embodiment, a third fastener 11 for fixing the connecting member 1 in the limiting groove 9 is disposed in the first mounting hole 10 .

[0063] Specifically, the connecting piece is in the shape of a cuboid, and when in use, it is integrally clamped in a limiting groove at the connection between the first clamping plates and the second clamping plates of two adjacent clamping assemblies, and a hexagon socket bolt is passed through the first mounting hole to connect the two adjacent clamping assemblies.

[0064] In one embodiment, the baffle positioning mold further includes a harness 12 for connecting each clamping assembly.

[0065] In one embodiment, the upper ends of the first clamping plate 2 and the second clamping plate 3 are both provided with through grooves 13 for installing the harness 12 .

[0066] Specifically, the through wire and the through slot are threadedly connected. When multiple clamping assemblies need to be connected, the through wire passes through the through slot to connect the first clamping plates and the second clamping plates of two adjacent clamping assemblies, thereby making the connection between each clamping assembly more secure, achieving tight clamping of the baffle and ensuring the stability of the baffle during welding.

[0067] In one embodiment, the heat insulating block 6 is disposed on the upper side of the limiting groove 9, and the top of the heat insulating block 6 is higher than the tops of the first clamping plate 2 and the second clamping plate 3. This prevents the first clamping plate and the second clamping plate from directly contacting the welding surface, causing the first clamping plate and the second clamping plate to melt during welding and damage their shapes, thereby improving the utilization rate of the first clamping plate and the second clamping plate.

[0068] In a specific embodiment, the heat insulating block 6 is a flat plate structure made of polytetrafluoroethylene or nylon material. Polytetrafluoroethylene has non-stickiness, heat resistance, wear resistance and corrosion resistance, and can achieve long-term heat insulation of the first clamping plate and the second clamping plate to extend the service life of the baffle positioning mold.

[0069] In one embodiment, the heat insulating block 6 , the first clamping plate 2 , and the second clamping plate 3 are all provided with second mounting holes 14 for fixing the heat insulating block 6 .

[0070] In one embodiment, a fourth fastener 15 for fixing the thermal insulation block 6 to the first clamping plate 2 and the second clamping plate 3 is disposed in the second mounting hole 14 .

[0071] In a specific embodiment, the first fastener 7 , the second fastener 8 , the third fastener 11 and the fourth fastener 15 are all hexagon socket bolts.

[0072] In one embodiment, anti-sticking layers 16 are provided on both sides of the gap 5 to prevent the baffle from adhering to the inner wall of the first clamping plate 2 and / or the second clamping plate 3. The anti-sticking layer is used to prevent the baffle from adhering to the first clamping plate and / or the second clamping plate after welding, and can facilitate demoulding of the baffle.

[0073] In a specific embodiment, the anti-sticking layer 16 is formed by bonding Teflon tape on both sides of the gap 5. Teflon tape has the advantages of high strength and high temperature resistance, and at the same time, its surface is smooth, anti-sticking, and resistant to various chemical corrosion, thereby preventing the baffle from sticking.

[0074] Of course, it should be appreciated that the thermal insulation block and the anti-sticking layer may also be made of other materials, and the present invention is not limited thereto. Any material that can achieve the same technical effect of the present invention is within the protection scope of the present invention.

[0075] When the baffle positioning mold of the utility model is in use, the operator first assembles at least one clamping component according to the welding requirements of the baffle on the belt, so that the baffle is tightly clamped in the gap, and then inverts the baffle positioning mold to place the baffle on the belt laid on the high-frequency welding equipment. During welding, the baffle positioning mold can position the baffle to maintain its stability during the welding process, so that the baffle is welded to the specified position on the belt. After welding, the positioning mold is disassembled and removed.

[0076] The baffle positioning mold proposed in the utility model can connect each clamping assembly in at least one clamping assembly by setting a connecting piece and at least one clamping assembly, in combination with a limiting groove, a first mounting hole and a third fastener, so that the baffle positioning mold can adjust the number of connections of the clamping assembly according to the length of the baffle and / or welding requirements to adapt to baffles of different lengths and expand the scope of application of the baffle positioning mold. Then, by setting a first mounting groove on the base and combining the first fastener, the first clamping plate can be moved relative to the second clamping plate through the first mounting groove to achieve the purpose of clamping baffles of different thicknesses, so as to ensure the stability of the baffle during welding. At the same time, by setting a heat insulation block, the part of the first clamping plate and the second clamping plate in contact with the belt can be insulated to avoid the problem of deformation of the first clamping plate and the second clamping plate due to heat.

[0077] Furthermore, by setting a through wire, the through wire can pass through the through groove to connect two adjacent clamping components, so as to improve the firmness of the baffle positioning mold, and can tightly clamp the baffle to make the baffle more stable during welding, so as to ensure the welding quality of the baffle.

[0078] Therefore, compared with the existing method of welding baffles on belts, the baffle positioning mold of the utility model can position the baffle placed on the high-frequency welding equipment, improve the accuracy of baffle welding, ensure the quality of baffle welding, reduce the danger of welding operation, meet the requirements of baffle welding, and improve the efficiency of baffle welding.

[0079] Although one or more embodiments of the utility model are described above, it should be known to those skilled in the art that the utility model can be implemented in any other form without departing from its subject matter and scope. Therefore, the embodiments described above are illustrative rather than restrictive, and many modifications and substitutions are obvious to those skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.

Claims

1. A baffle positioning mold, characterized in that: Used to position the fender during fender welding operations on belts; The baffle positioning mold includes at least one clamping assembly, and each clamping assembly in the at least one clamping assembly can be connected by a connecting piece; Each of the clamping assemblies comprises a first clamping plate, a second clamping plate and a base; The first clamping plate and the second clamping plate are arranged on the base opposite to each other, and there is a gap between the first clamping plate and the second clamping plate for placing the baffle; The first clamping plate and the second clamping plate are both provided with heat insulating blocks for heat insulating the two; The base is provided with a first mounting groove, and the first clamping plate can move relative to the second clamping plate through the first mounting groove.

2. The baffle positioning mold according to claim 1, characterized in that: A limiting groove for installing the connecting member is provided on one side of the first clamping plate and the second clamping plate away from the gap.

3. The baffle positioning mold according to claim 2, characterized in that: The baffle positioning mold also includes a wire for connecting each clamping assembly.

4. The baffle positioning mold according to claim 3, characterized in that: The upper ends of the first clamping plate and the second clamping plate are both provided with through grooves for installing the through wires.

5. The baffle positioning mold according to claim 4, characterized in that: The heat-insulating block is arranged on the upper side of the limiting groove, and the top of the heat-insulating block is higher than the tops of the first clamping plate and the second clamping plate.

6. The baffle positioning mold according to claim 5, characterized in that: The heat insulation block is a flat plate structure made of polytetrafluoroethylene or nylon material.

7. The baffle positioning mold according to claim 1, characterized in that: Anti-sticking layers for preventing the baffle from adhering to the inner wall of the first clamping plate and / or the second clamping plate are arranged on both sides of the gap.

8. The baffle positioning mold according to claim 1, characterized in that: The lower end of the first clamping plate is provided with a first fastener for fixing the first clamping plate in the first mounting groove.

9. The baffle positioning mold according to claim 1, characterized in that: The base is provided with a second mounting groove for fixing the second clamping plate.

10. The baffle positioning mold according to claim 9, characterized in that: A second fastener for fixing the second clamping plate in the second mounting groove is disposed at the lower end of the second clamping plate.

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