Sugarcane impurity removal equipment convenient to adjust
By introducing limit plates and wind adjustment components into the sugarcane decomposition removal equipment, the problem of poor decomposition removal caused by bending sugarcane incisions and excessive wind force is solved, and effective cutting and decomposition of sugarcane of different sizes is achieved.
Patent Information
- Application Number
- CN202421028212.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When dealing with sugarcane of different sizes, existing sugarcane removal equipment can easily lead to bending incisions and excessive wind force, resulting in the thin sections being removed together, reducing the decomposition effect.
A sugarcane removal equipment including a workbench, conveyor belt, cutting machine, limit plate, wind regulation assembly is designed. Through the up and down limit plate and wind regulation assembly, the sugarcane does not tilt during transportation, and according to the The thickness of sugar cane adjusts the wind force and improves the effect of cutting and removing impurities.
Effectively prevent sugarcane from tilting and bending incision, improve the segment cutting effect, and prevent the fine segments from being removed together by adjusting the wind force, significantly improving the impurity removal effect.
Smart Images
Figure CN222177980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sugarcane impurity removal equipment, in particular to a sugarcane impurity removal equipment which is easy to adjust. Background Art
[0002] At present, sugarcane is generally harvested manually or mechanically. When mechanical harvesters harvest sugarcane, soil and sugarcane leaves are harvested together with the sugarcane. Although mechanical harvesters are equipped with fans to suck away the sugarcane leaves, there are still many sugarcane leaves piled together due to the accumulation of sugarcane, and the sugarcane contains impurities such as soil. The high impurity content of sugarcane will cause a large amount of sugar to be lost during subsequent use, thereby reducing the quality of sugarcane and greatly reducing the income of sugarcane. Therefore, a sugarcane impurity removal equipment is needed to remove impurities and sugarcane leaves on the sugarcane.
[0003] As disclosed in the publication number: CN219006216U, a sugarcane impurity removal device comprises a roller transmission component, a cutting component and a sugarcane impurity removal component, wherein the cutting component is installed at the output of the roller transmission component, and the sugarcane impurity removal component is installed on the output end of the cutting component. The utility model is a sugarcane impurity removal device, when in use, by directly extending the whole sugarcane into the roller transmission component, and the sugarcane is transferred to the cutting component through the roller transmission component for segmentation, and after the segmentation is completed, the sugarcane is transferred to the sugarcane impurity removal component, and the segmented sugarcane falls through the sugarcane outlet, and at the same time, the impeller is driven by the rotating motor to form wind force in the discharge pipe, so that in the process of the sugarcane falling, the scattered sugarcane leaves are sucked away by the wind force and discharged through the discharge pipe, and the sugarcane will be dispersed in the process of falling, and will not be stacked layer by layer and squeezed against each other, so that the sugarcane impurity removal component can remove more sugarcane leaves.
[0004] When using common sugarcane impurity removal equipment, although the whole sugarcane can be placed on the transmission component and transported to the cutting component for segmentation, after the segmentation is completed, the sugarcane falls, and the scattered sugarcane leaves are sucked away by wind. However, due to the different sizes of sugarcane, it may tilt during transportation, causing the incision to bend and affect the segmentation effect. Moreover, when processing the sugarcane leaves by wind, due to the different thickness of the sugarcane segments, when the wind force is strong, the thinner sugarcane segments will be removed along with the sugarcane leaves, reducing the impurity removal effect. Utility Model Content
[0005] In order to overcome the technical defects of the prior art, the utility model provides a sugarcane impurity removal device which is easy to adjust and can make the incision of the sugarcane segment smooth, improve the cutting effect and improve the impurity removal effect.
[0006] The technical solution adopted by the utility model is as follows: it comprises a workbench, a conveyor belt is arranged at the upper end of the workbench, a cutting machine for cutting sugar cane is arranged at one side of the upper end of the workbench, square plates are fixedly installed at both sides of the upper end of the workbench, a mounting tube is fixedly installed at the middle position of one end of the square plate, a moving rod which can move up and down is installed inside the mounting tube through a driving component, a limiting plate is fixedly installed at one end of the moving rod, one end of the limiting plate contacts with the conveyor belt, a conveying plate is fixedly installed at one side of the workbench, a mounting plate with a fan is fixedly installed at one end of the conveying plate, an air delivery pipe is arranged at the output end of the fan, a wind force regulating component is installed inside the air delivery pipe, when in use, the conveyor belt and the cutting machine are existing structures, used for conveying sugar cane and cutting sugar cane, the moving rod can move in the mounting tube, the limiting plate is used for limiting sugar canes of different sizes, the lower end of the limiting plate is smooth, the fan is an existing structure, used for generating wind, the wind force regulating component is used for adjusting the wind force during impurity removal, and telescopic rods are fixedly installed at both sides of one end of the square plate.
[0007] Preferably, in order to enable the moving rod to move, the driving assembly includes a lead screw, the lead screw is rotatably mounted in the mounting tube, and the lead screw is threadedly connected to the moving rod.
[0008] Preferably, in order to enable the screw to rotate, a square groove is opened at the lower end of the mounting tube, a worm is rotatably mounted in the square groove, a worm wheel is fixedly mounted on the outer side of one end of the screw, and the worm wheel is meshed with the worm, and the worm is used to drive the worm wheel to rotate.
[0009] Preferably, in order to enable the worm to rotate simultaneously, a servo motor is fixedly installed in the middle position of the lower end of the workbench, and sprockets are fixedly installed on the output end of the servo motor and one end of the worm. A chain is sleeved on the outer side of the sprocket. The servo motor is used to drive the chain to rotate, and the chain is used to drive the sprockets on both sides to rotate.
[0010] Preferably, in order to facilitate the transmission of wind, the wind force regulating component includes a circular plate with a circular hole at one end, a rotating plate with an air delivery hole at one end is rotatably installed in the circular plate, a polygonal groove is opened at one end of the rotating plate, and a movable plate is installed in a circular array on the upper end of the rotating plate, and the movable plate can move on the rotating plate.
[0011] Preferably, in order to enable the movable plates to move simultaneously, a sliding block is fixedly installed on one side of the lower end of the rotating plate, and the sliding block is clamped in the polygonal groove. A sliding rod is fixedly installed on the upper end of the rotating plate. One end of the circular plate is provided with waist-shaped holes in a circular array, and one end of the sliding rod is clamped in the waist-shaped hole. The sliding block can slide in the polygonal groove, and the sliding rod can move in the waist-shaped hole.
[0012] Preferably, in order to facilitate the rotation and fixation of the rotating plate, a sliding groove is opened on one side of the circular plate, a moving block is clamped in the sliding groove, the moving block is fixedly connected to the rotating plate, a pin rod for fixing the moving block is provided on the outer side of the circular plate, an arc plate with a limiting hole is fixedly installed on the outer side of the circular plate, and one end of the pin rod is inserted into the limiting hole.
[0013] Preferably, in order to facilitate the collection of sugarcane leaves and sugarcane impurities, a collection box for collecting sugarcane impurities is installed at the other end of the conveying plate.
[0014] The beneficial effects of the utility model are as follows: when the utility model is in use, the distance between the limiting plates is adjusted to limit the sugarcanes of different sizes, thereby preventing the sugarcanes from tilting during transportation, causing the incision to bend and reducing the cutting effect; the wind force can be adjusted by rotating the moving block to remove impurities from sugarcanes of different thicknesses, thereby preventing the thinner sugarcane segments from being removed together with the sugarcane leaves due to strong wind force, thereby improving the impurity removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This is a schematic diagram of the connection structure of the drive assembly of the utility model.
[0017] Figure 3 This is a schematic diagram of the screw connection structure of the utility model.
[0018] Figure 4 This is a schematic cross-sectional view of the wind force regulating component of the utility model.
[0019] Figure 5 It is a schematic diagram of the connection structure between the circular plate and the rotating plate of the utility model.
[0020] Figure 6 It is a structural schematic diagram of the movable plate of the utility model in the moving state.
[0021] Explanation of the accompanying drawings: In the figure: 1, workbench; 2, conveyor belt; 3, square plate; 4, mounting tube; 5, driving assembly; 501, screw; 502, worm; 503, worm gear; 504, servo motor; 505, sprocket; 506, chain; 6, moving rod; 7, limit plate; 8, conveying plate; 9, fan; 10, mounting plate; 11, air duct; 12, wind force adjustment assembly; 1201, circular plate; 1202, rotating plate; 1203, polygonal groove; 1204, moving plate; 1205, sliding block; 1206, sliding rod; 1207, waist-shaped hole; 1208, moving block; 1209, pin rod; 13, collecting box. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-Figure 6 As shown, the present embodiment provides a sugarcane impurity removing device which is easy to adjust, comprising a workbench 1, a conveyor belt 2 is arranged on the upper end of the workbench 1, a cutting machine for cutting sugarcane is arranged on one side of the upper end of the workbench 1, square plates 3 are fixedly installed on both sides of the upper end of the workbench 1, a mounting tube 4 is fixedly installed at the middle position of one end of the square plate 3, a moving rod 6 which can move up and down is installed inside the mounting tube 4 through a driving component 5, a limiting plate 7 is fixedly installed at one end of the moving rod 6, one end of the limiting plate 7 is in contact with the conveyor belt 2, a conveying plate 8 is fixedly installed on one side of the workbench 1, a mounting plate 10 with a fan 9 is fixedly installed at one end of the conveying plate 8, and an output end of the fan 9 is provided with a fan 9. An air duct 11 is provided, and a wind regulating component 12 is installed inside the air duct 11. A collecting box 13 for collecting sugarcane impurities is installed at the other end of the conveying plate 8. When in use, the sugarcane is first placed on the conveyor belt 2, and the moving rod 6 is driven to move by the driving component 5, and the limiting plate 7 moves accordingly to limit the sugarcane, and then the conveyor belt 2 is started, and the moving sugarcane is cut into sections by the cutting machine. The cut sugarcane descends along the conveying plate 8, and then the fan 9 is started. The generated wind is output through the air duct 11 to blow away the sugarcane leaves and impurities on the sugarcane, and is collected through the collecting box 13. The wind force can be adjusted by the wind regulating component 12.
[0024] like Figure 2 As shown, the driving assembly 5 includes a lead screw 501, which is rotatably installed in the mounting tube 4, and the lead screw 501 is threadedly connected to the moving rod 6. A square groove is provided at the lower end of the mounting tube 4, and a worm 502 is rotatably installed in the square groove. A worm wheel 503 is fixedly installed on the outer side of one end of the lead screw 501, and the worm wheel 503 is meshed with the worm 502. A servo motor 504 is fixedly installed at the middle position of the lower end of the workbench 1, and a sprocket 505 is fixedly installed at the output end of the servo motor 504 and one end of the worm 502. A chain 506 is sleeved on the outer side of the sprocket 505. When in use, the servo motor 504 is started first to drive the chain 506 to rotate, and the sprockets 505 on both sides rotate accordingly, driving the worm 502 to rotate, and then the lead screw 501 is driven to rotate through the worm wheel 503, so that the moving rod 6 moves up and down in the mounting tube 4.
[0025] like Figure 4 and Figure 5As shown, the wind force regulating assembly 12 includes a circular plate 1201 with a circular hole at one end, a rotating plate 1202 with an air delivery hole at one end is rotatably installed in the circular plate 1201, a polygonal groove 1203 is opened at one end of the rotating plate 1202, a moving plate 1204 is installed in a circular array at the upper end of the rotating plate 1202, a sliding block 1205 is fixedly installed on one side of the lower end of the rotating plate 1202, the sliding block 1205 is clamped in the polygonal groove 1203, a sliding rod 1206 is fixedly installed on the upper end of the rotating plate 1202, a waist-shaped hole 1207 is opened at one end of the circular plate 1201 in a circular array, one end of the sliding rod 1206 is clamped in the waist-shaped hole 1207, and the circular plate 1201 A sliding groove is provided on one side, and a moving block 1208 is clamped in the sliding groove. The moving block 1208 is fixedly connected to the rotating plate 1202. A pin rod 1209 for fixing the moving block 1208 is provided on the outer side of the circular plate 1201. When in use, when the wind force needs to be adjusted, the moving block 1208 is rotated to drive the rotating plate 1202 to move in the circular plate 1201. At this time, the sliding block 1205 on the moving plate 1204 moves in the polygonal groove 1203, and the sliding rod 1206 moves in the waist-shaped hole 1207, so that a gradually enlarged gap is formed at one end of the moving plate 1204. The size of the gap can be adjusted according to actual conditions, and then it can be fixed by the pin rod 1209.
[0026] When the utility model is in use, firstly, sugarcane is placed on the conveyor belt 2, then the servo motor 504 is started to drive the lead screw 501 to rotate, the limit plates 7 move toward each other, limit the sugarcane, then the conveyor belt 2 is started, and the sugarcane is cut into segments by the cutting machine to limit the position of sugarcanes of different sizes, thereby preventing the sugarcane from tilting during transportation, making the incision bent, and improving the segmentation effect. The cut sugarcane descends along the conveying plate 8, and then the fan 9 is started to blow the sugarcane leaves and impurities on the sugarcane into the collecting box 13 for collection. When the wind force needs to be adjusted, the rotating plate 1202 is rotated to adjust the notch formed at one end of the moving plate 1204, and the wind force changes accordingly, thereby removing impurities from sugarcanes of different thicknesses, avoiding the removal of thinner sugarcane segments along with the sugarcane leaves due to strong wind force, and improving the impurity removal effect.
[0027] The above shows and describes the basic principles, main features and advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.
Claims
1. A sugarcane impurity removal device that is easy to adjust, comprising a workbench (1), a conveyor belt (2) is arranged on the upper end of the workbench (1), and a cutting machine for cutting sugarcane is arranged on one side of the upper end of the workbench (1), characterized in that: Square plates (3) are fixedly mounted on both sides of the upper end of the workbench (1); a mounting tube (4) is fixedly mounted at the middle position of one end of the square plate (3); a moving rod (6) that can move up and down is mounted inside the mounting tube (4) through a driving component (5); a limit plate (7) is fixedly mounted on one end of the moving rod (6); one end of the limit plate (7) is in contact with the conveyor belt (2); a conveying plate (8) is fixedly mounted on one side of the workbench (1); a mounting plate (10) on which a fan (9) is fixedly mounted is mounted on one end of the conveying plate (8); an air supply pipe (11) is arranged at the output end of the fan (9); a wind force regulating component (12) is installed inside the air supply pipe (11).
2. The easily adjustable sugarcane impurity removal equipment according to claim 1, characterized in that: The driving assembly (5) comprises a lead screw (501), the lead screw (501) being rotatably mounted in the mounting tube (4), and the lead screw (501) being threadably connected to the moving rod (6).
3. The easily adjustable sugarcane impurity removal device according to claim 2, characterized in that: A square groove is provided at the lower end of the mounting tube (4), a worm (502) is rotatably mounted in the square groove, a worm wheel (503) is fixedly mounted on the outer side of one end of the lead screw (501), and the worm wheel (503) is meshed with the worm (502).
4. The easily adjustable sugarcane impurity removal device according to claim 3, characterized in that: A servo motor (504) is fixedly mounted at the middle position of the lower end of the workbench (1), a sprocket (505) is fixedly mounted on the output end of the servo motor (504) and one end of the worm (502), and a chain (506) is sleeved on the outer side of the sprocket (505).
5. The easily adjustable sugarcane impurity removal device according to claim 1, characterized in that: The wind force regulating component (12) comprises a circular plate (1201) with a circular hole at one end, a rotating plate (1202) with an air delivery hole at one end rotatably mounted inside the circular plate (1201), a polygonal groove (1203) at one end of the rotating plate (1202), and a movable plate (1204) mounted in a circular array at the upper end of the rotating plate (1202).
6. The easily adjustable sugarcane impurity removal device according to claim 5, characterized in that: A sliding block (1205) is fixedly mounted on one side of the lower end of the rotating plate (1202), and the sliding block (1205) is clamped in the polygonal groove (1203). A sliding rod (1206) is fixedly mounted on the upper end of the rotating plate (1202). One end of the circular plate (1201) is provided with waist-shaped holes (1207) in a circular array, and one end of the sliding rod (1206) is clamped in the waist-shaped hole (1207).
7. The easily adjustable sugarcane impurity removal device according to claim 6, characterized in that: A sliding groove is provided on one side of the circular plate (1201), a moving block (1208) is clamped in the sliding groove, the moving block (1208) is fixedly connected to the rotating plate (1202), and a pin rod (1209) for fixing the moving block (1208) is provided on the outside of the circular plate (1201).
8. The easily adjustable sugarcane impurity removal device according to claim 1, characterized in that: A collection box (13) for collecting sugarcane impurities is installed at the other end of the conveying plate (8).