Multi-station badge cold and hot shaping device

Abstract

The utility model relates to the technical field of shaping devices, in particular to a multi-station badge cold and hot shaping device which comprises a machine table, hot pressing mechanisms and cold pressing mechanisms, the machine table is arranged in three layers in the vertical direction, the hot pressing mechanisms are installed on the upper layer and the middle layer of the machine table, and the cold pressing mechanisms are installed on the middle layer and the lower layer of the machine table. The hot pressing mechanism is used for performing hot pressing on the badges to form arcs, and the cold pressing mechanism is used for performing cold pressing shaping on the badges. The badge production device has the beneficial effect that the badge production quality is improved.

Description

Technical Field

[0001] The present application relates to the technical field of shaping devices, and in particular to a multi-station badge hot and cold shaping device. Background Art

[0002] At present, the process of producing badges involves the process of deforming the badges. In assembly line production, it is usually to produce flat badges one by one, and then bend the flat badges to obtain finished badges that conform to the curvature of human shoulders. The common way to bend the badges is to manually iron the badges with an iron to shape them.

[0003] The above-mentioned prior art solutions have the following defects: manually ironing and shaping the badges with an iron may easily lead to the situation that the deformation of each badge is not uniform, which affects the production quality of the badges, so there is still room for improvement. Utility Model Content

[0004] In order to improve the production quality of badges, the present application provides a multi-station badge hot and cold shaping device.

[0005] The present application provides a multi-station badge hot and cold shaping device that adopts the following technical solution:

[0006] A multi-station badge hot and cold shaping device comprises a machine platform, a hot pressing mechanism and a cold pressing mechanism. The machine platform is vertically arranged in three layers. The hot pressing mechanism is installed on the upper layer and the middle layer of the machine platform, and the cold pressing mechanism is installed on the middle layer and the lower layer of the machine platform. The hot pressing mechanism is used to hot press the badge to form an arc, and the cold pressing mechanism is used to cold press the badge to shape it.

[0007] By adopting the above technical scheme, when the badge needs to be bent, the badge is first placed in the hot pressing mechanism for hot pressing to bend and deform the badge, and then the badge is placed in the cold pressing mechanism for cold pressing and shaping. The hot pressing mechanism and the cold pressing mechanism are used together to realize the bending and shaping operation of the badge, which reduces manual intervention, and the produced badges have a fixed shape, which reduces the situation where the badges are ironed and shaped manually with an iron, resulting in inconsistent shapes between badges, thereby improving the production quality of the badges. The machine is arranged in three layers in the vertical direction, which is convenient for operators to switch between hot pressing and cold pressing operations, and occupies little space.

[0008] Preferably, a plurality of the hot pressing mechanisms and a plurality of the cold pressing mechanisms are provided, and the plurality of the hot pressing mechanisms are arranged at intervals, and the plurality of the cold pressing mechanisms are arranged at intervals.

[0009] By adopting the above technical solution, a plurality of hot pressing mechanisms and cold pressing mechanisms are provided, so that the device can process a plurality of badges at the same time, thereby improving the processing efficiency.

[0010] Preferably, the hot pressing mechanism includes a hot pressing cylinder, an upper hot pressing block and a lower hot pressing block, the hot pressing cylinder is fixed on the upper layer of the machine, the upper hot pressing block is fixedly connected to the piston rod of the hot pressing cylinder, the upper hot pressing block is located between the upper layer and the middle layer of the machine, the lower hot pressing block is fixed on the middle layer of the machine, the bottom of the upper hot pressing block is in an inwardly concave arc shape, the top of the lower hot pressing block is in an outwardly convex arc shape, and a gap is formed between the upper hot pressing block and the lower hot pressing block for hot pressing of the badge.

[0011] By adopting the above technical scheme, the badge is placed on the lower hot pressing block during processing, and the operation of the hot pressing cylinder drives the upper hot pressing block to move toward the lower hot pressing block. The upper hot pressing block and the lower hot pressing block jointly hot press the badge so that the badge forms an arc shape. The degree of automation is high, and the shapes of the upper hot pressing block and the lower hot pressing block are fixed, so that the shape of the hot-pressed badge is relatively fixed, thereby improving the production quality of the badge.

[0012] Preferably, the cold pressing mechanism includes a cold pressing cylinder, an upper cold pressing block and a lower cold pressing block, the cold pressing cylinder is fixed on the middle layer of the machine, the upper cold pressing block is fixedly connected to the piston rod of the cold pressing cylinder, the upper cold pressing block is located between the middle layer and the lower layer of the machine, the lower cold pressing block is fixed on the lower layer of the machine, the bottom of the upper cold pressing block is set in an inwardly concave arc shape, the top of the lower cold pressing block is set in an outwardly convex arc shape, and a gap is formed between the upper cold pressing block and the lower cold pressing block for cold pressing of the badge.

[0013] By adopting the above technical solution, the badge after hot pressing is placed on the lower cold pressing block, and the cold pressing cylinder drives the upper cold pressing block to move toward the lower cold pressing block to cold press the badge, so that the badge is better shaped, the structure is simple, and it is easy to operate and implement.

[0014] Preferably, gaskets are correspondingly arranged on the upper hot pressing block, the lower hot pressing block and the lower cold pressing block.

[0015] By adopting the above technical solution, the gasket has a certain elasticity and can play a certain protective role on the badge.

[0016] Preferably, the middle layer and the lower layer of the machine are both provided with extended table tops.

[0017] By adopting the above technical solution, the setting of the extended table is convenient for temporarily placing the processed badges, and is convenient for operators to collect the badges in a centralized manner later.

[0018] Preferably, guide rods are fixed on the upper hot pressing block and the upper cold pressing block. The guide rods on the upper hot pressing block penetrate the upper layer of the machine and are slidably connected to the machine, and the guide rods on the upper cold pressing block penetrate the middle layer of the machine and are slidably connected to the machine.

[0019] By adopting the above technical solution, the guide rod plays a guiding role, so that the upper hot pressing block and the upper cold pressing block are not prone to deviation and shaking during the lifting process, thereby improving the lifting stability.

[0020] Preferably, a control switch is provided on the machine platform, and the control switch is set corresponding to the number of the hot pressing cylinders and the cold pressing cylinders, and the control switch is electrically connected to the hot pressing cylinders and the cold pressing cylinders in a one-to-one correspondence.

[0021] By adopting the above technical solution, the hot pressing cylinder and the cold pressing cylinder can be individually controlled through the control switch, which is accurate, efficient and energy-saving.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: when the badge needs to be bent, the badge is first placed in a hot pressing mechanism for hot pressing to bend and deform the badge, and then the badge is placed in a cold pressing mechanism for cold pressing and shaping. The hot pressing mechanism and the cold pressing mechanism are used together to achieve the bending and shaping operations of the badge, which reduces manual intervention, and the produced badges have a fixed shape, which reduces the situation where the badges are ironed and shaped manually with an iron, resulting in inconsistent shapes, thereby improving the production quality of the badges. The machine is arranged in three layers in the vertical direction, which is convenient for operators to switch between hot pressing and cold pressing operations, and occupies little space. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the multi-station badge hot and cold shaping device according to an embodiment of the present application.

[0024] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A in FIG.

[0025] Explanation of the reference numerals in the accompanying drawings: 1. Machine table; 2. Hot pressing mechanism; 21. Hot pressing cylinder; 22. Upper hot pressing block; 23. Lower hot pressing block; 3. Cold pressing mechanism; 31. Cold pressing cylinder; 32. Upper cold pressing block; 33. Lower cold pressing block; 4. Gasket; 5. Cooling protrusion; 6. Cooling protrusion; 7. Extension table; 8. Guide rod; 9. Control switch. DETAILED DESCRIPTION

[0026] The following is combined with Figure 1-2 This application is described in further detail.

[0027] The present application embodiment discloses a multi-station badge hot and cold shaping device. Figure 1 and Figure 2A multi-station hot and cold shaping device for badges includes a machine 1, a hot pressing mechanism 2 and a cold pressing mechanism 3. The machine 1 is L-shaped and has three-layer stepped configuration in the vertical direction. The hot pressing mechanism 2 is installed on the upper and middle layers of the machine 1. The hot pressing mechanism 2 is used to hot press the badge to form an arc. There are several hot pressing mechanisms 2, and several hot pressing mechanisms 2 are arranged at intervals along the length direction of the machine 1. The cold pressing mechanism 3 is installed on the middle and lower layers of the machine 1. The cold pressing mechanism 3 is used to cold press and shape the badge. There are also several cold pressing mechanisms 3, and several cold pressing mechanisms 3 are arranged at intervals along the length direction of the machine 1. The machine 1 is L-shaped, which is convenient for operators to process several badges at the same time. Operators only need to stand in place to reach all hot pressing mechanisms 2 and cold pressing mechanisms 3 to process the badges. The layered arrangement of the hot pressing mechanisms 2 and cold pressing mechanisms 3 also reduces the space occupied by the entire device.

[0028] Specifically, the hot pressing mechanism 2 includes a hot pressing cylinder 21, an upper hot pressing block 22 and a lower hot pressing block 23. The hot pressing cylinder 21 is fixed on the upper layer of the machine 1. The hot pressing cylinder 21 is vertically arranged, and a plurality of hot pressing cylinders 21 are evenly spaced. The piston rod of the hot pressing cylinder 21 is vertically arranged downward, and the upper hot pressing block 22 is fixedly connected to the piston rod of the hot pressing cylinder 21. The upper hot pressing block 22 is located between the upper layer and the middle layer of the machine 1, and the bottom of the upper hot pressing block 22 is concavely arranged. The lower hot pressing block 23 is fixed on the middle layer of the machine 1, and the lower hot pressing block 23 is located directly below the upper hot pressing block 22. The top of the lower hot pressing block 23 is convexly arranged, and the bottom curvature of the upper hot pressing block 22 is consistent with the top curvature of the lower hot pressing block 23. A gap is formed between the upper hot pressing block 22 and the lower hot pressing block 23 for hot pressing of badges. When the badge needs to be processed and deformed, the operator places the badge on the lower hot pressing block 23, and the hot pressing cylinder 21 operates to drive the upper hot pressing block 22 to move toward the lower hot pressing block 23. The upper hot pressing block 22 and the lower hot pressing block 23 are both connected to an external heating device. The upper hot pressing block 22 and the lower hot pressing block 23 jointly hot press the badge so that the badge forms an arc shape.

[0029] Furthermore, the cold pressing mechanism 3 includes a cold pressing cylinder 31, an upper cold pressing block 32 and a lower cold pressing block 33. The cold pressing cylinder 31 is fixed on the middle layer of the machine 1. The cold pressing cylinder 31 is vertically arranged, and a plurality of cold pressing cylinders 31 are evenly spaced. The piston rod of the cold pressing cylinder 31 is vertically arranged downward, the upper cold pressing block 32 is fixedly connected to the piston rod of the cold pressing cylinder 31, the upper cold pressing block 32 is located between the middle layer and the lower layer of the machine 1, the lower cold pressing block 33 is fixed on the lower layer of the machine 1, and the lower cold pressing block 33 is located directly below the upper cold pressing block 32. The top of the lower cold pressing block 33 is arranged in an outward convex arc shape, the bottom curvature of the upper cold pressing block 32 is consistent with the top curvature of the lower cold pressing block 33, and a gap is formed between the upper cold pressing block 32 and the lower cold pressing block 33 for cold pressing of the badge. The upper cold pressing block 32 and the lower cold pressing block 33 are both connected to an external cooling device. The badge after hot pressing is placed on the lower cold pressing block 33. The cold pressing cylinder 31 drives the upper cold pressing block 32 to move toward the lower cold pressing block 33 to cold press the badge, so that the badge can be better shaped.

[0030] Furthermore, both the upper hot pressing block 22 and the lower hot pressing block 23 are fixed with a gasket 4, which has a certain elasticity and can provide a certain degree of protection for the badge. A cold pressing protrusion is fixed to the bottom of the upper cold pressing block 32, and the bottom of the cold pressing protrusion is concave, and the bottom area of ​​the cold pressing protrusion is smaller than the bottom area of ​​the upper cold pressing block 32. A cold pressing protrusion is fixed to the top of the lower cold pressing block 33, and the top curvature of the cold pressing protrusion is consistent with the bottom curvature of the cold pressing protrusion. By providing the cooling protrusion 5 and the cooling protrusion 6, the force applied to the badge during cold pressing is more concentrated, so that the badge can be cold pressed better, and the gasket 4 is also fixed to the cooling protrusion 6.

[0031] In addition, the middle and lower layers of the machine 1 are provided with extended tables 7. The extended table 7 is flush with the table of the machine 1, and the setting of the extended table 7 can provide a space for placing the processed badges, which is convenient for operators to check the processing effect and temporarily place the badges.

[0032] Furthermore, guide rods 8 are fixed on both the upper hot pressing block 22 and the upper cold pressing block 32. The guide rods 8 are vertically arranged. Guide holes are provided on the upper and middle layers of the machine 1. The hole walls of the guide holes abut against the side walls of the guide rods 8. The guide rods 8 on the upper hot pressing block 22 are movable through the guide holes of the upper layer of the machine 1 and are slidably connected to the machine 1. The guide rods 8 on the upper cold pressing block 32 are movable through the guide holes of the middle layer of the machine 1 and are slidably connected to the machine 1. In the process of the hot pressing cylinder 21 driving the upper hot pressing block 22 to rise and fall, the guide rods 8 play a guiding role, so that the upper hot pressing block 22 is not prone to deviation and shaking during the rising and falling process, thereby improving the stability of the rising and falling. The same is true for the rising and falling of the upper cold pressing block 32.

[0033] On the other hand, the machine 1 is provided with a control switch 9, which is in the shape of a round button. The control switch 9 is set corresponding to the number of hot pressing cylinders 21 and cold pressing cylinders 31, and the control switch 9 is electrically connected to the hot pressing cylinders 21 and cold pressing cylinders 31 one by one. Each time the operator presses a control switch 9, one hot pressing cylinder 21 or one cold pressing cylinder 31 is controlled to operate, realizing separate control, and a suitable position can be selected for processing according to actual needs. When one of the hot pressing cylinders 21 or cold pressing cylinders 31 is in operation, the other hot pressing cylinders 21 and cold pressing cylinders 31 are in an idle state, no extra energy consumption is generated, and energy saving and environmental protection are achieved.

[0034] The implementation principle of a multi-station badge hot and cold shaping device in the embodiment of the present application is as follows:

[0035] When the badge needs to be processed and deformed, the operator places the badge on the lower hot pressing block 23, presses the corresponding control switch 9, and the hot pressing cylinder 21 operates to drive the upper hot pressing block 22 to move toward the lower hot pressing block 23. The upper hot pressing block 22 and the lower hot pressing block 23 are both connected to the external heating device. The upper hot pressing block 22 and the lower hot pressing block 23 jointly hot press the badge so that the badge forms an arc shape. The badge after hot pressing is placed on the lower cold pressing block 33, and then the corresponding control switch 9 is pressed. The cold pressing cylinder 31 drives the upper cold pressing block 32 to move toward the lower cold pressing block 33 to cold press the badge, so that the badge is better shaped. The processed badge can be temporarily placed on the extension table 7 for subsequent centralized collection.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A multi-station badge hot and cold shaping device, characterized by: The invention comprises a machine (1), a hot pressing mechanism (2) and a cold pressing mechanism (3); the machine (1) is arranged in three layers in the vertical direction; the hot pressing mechanism (2) is installed on the upper layer and the middle layer of the machine (1); the cold pressing mechanism (3) is installed on the middle layer and the lower layer of the machine (1); the hot pressing mechanism (2) is used for hot pressing the badge to form an arc; and the cold pressing mechanism (3) is used for cold pressing the badge to shape it.

2. A multi-station badge hot and cold shaping device according to claim 1, characterized in that: A plurality of the hot pressing mechanisms (2) and the cold pressing mechanisms (3) are provided, and a plurality of the hot pressing mechanisms (2) are arranged at intervals, and a plurality of the cold pressing mechanisms (3) are arranged at intervals.

3. A multi-station badge hot and cold shaping device according to claim 2, characterized in that: The hot pressing mechanism (2) comprises a hot pressing cylinder (21), an upper hot pressing block (22) and a lower hot pressing block (23); the hot pressing cylinder (21) is fixed on the upper layer of the machine platform (1); the upper hot pressing block (22) is fixedly connected to the piston rod of the hot pressing cylinder (21); the upper hot pressing block (22) is located between the upper layer and the middle layer of the machine platform (1); the lower hot pressing block (23) is fixed on the middle layer of the machine platform (1); the bottom of the upper hot pressing block (22) is arranged in an inwardly concave arc shape; the top of the lower hot pressing block (23) is arranged in an outwardly convex arc shape; a gap for hot pressing the badge is formed between the upper hot pressing block (22) and the lower hot pressing block (23).

4. The multi-station badge hot and cold shaping device according to claim 3, characterized in that: The cold pressing mechanism (3) comprises a cold pressing cylinder (31), an upper cold pressing block (32) and a lower cold pressing block (33); the cold pressing cylinder (31) is fixed on the middle layer of the machine (1); the upper cold pressing block (32) is fixedly connected to the piston rod of the cold pressing cylinder (31); the upper cold pressing block (32) is located between the middle layer and the lower layer of the machine (1); the lower cold pressing block (33) is fixed on the lower layer of the machine (1); the bottom of the upper cold pressing block (32) is arranged in an inwardly concave arc shape; the top of the lower cold pressing block (33) is arranged in an outwardly convex arc shape; a gap is formed between the upper cold pressing block (32) and the lower cold pressing block (33) for cold pressing the badge.

5. The multi-station badge hot and cold shaping device according to claim 4, characterized in that: Gaskets (4) are correspondingly arranged on the upper hot pressing block (22), the lower hot pressing block (23) and the lower cold pressing block (33).

6. The multi-station badge hot and cold shaping device according to claim 5, characterized in that: The middle layer and the lower layer of the machine platform (1) are both provided with extended tabletops (7).

7. The multi-station badge hot and cold shaping device according to claim 6, characterized in that: Guide rods (8) are fixed on both the upper hot pressing block (22) and the upper cold pressing block (32); the guide rods (8) on the upper hot pressing block (22) penetrate the upper layer of the machine platform (1) and are slidably connected to the machine platform (1); and the guide rods (8) on the upper cold pressing block (32) penetrate the middle layer of the machine platform (1) and are slidably connected to the machine platform (1).

8. The multi-station badge hot and cold shaping device according to claim 7, characterized in that: The machine (1) is provided with a control switch (9), and the control switch (9) is set corresponding to the number of the hot pressing cylinders (21) and the cold pressing cylinders (31). The control switch (9) is electrically connected to the hot pressing cylinders (21) and the cold pressing cylinders (31) in a one-to-one correspondence.

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