Organic fertilizer compost turning device
By designing the organic fertilizer composting and throwing device, the push-shovel height is adjusted using hydraulic cylinders and guide rails, combined with spiral throwing and crushing knives, the problems of uneven height, agglomeration and insufficient mixing of organic fertilizers are solved, and the uniformity of organic fertilizers is achieved Crushing and mixing fully improves fermentation efficiency.
Patent Information
- Application Number
- CN202420859223.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Composting of organic fertilizers is prone to unevenness and agglomeration during the fermentation process, and the fermented bacteria species, auxiliary materials and raw materials are not mixed sufficiently, resulting in the aerobic bacteria being unable to obtain enough fresh air, affecting the fermentation effect.
An organic fertilizer composting and throwing device is designed, including a power vehicle, a loading module, a conveying module, a first funnel, a second-level crushing module and a discharge module, and the height of the push shovel is achieved through hydraulic cylinders and guide rails. Adjust and push the shovel to expand and contract front and back, combine the spiral shaft and crushing knife to achieve uniform crushing and full throwing of organic fertilizers, ensuring full mixing of fermented bacteria, auxiliary materials and raw materials and contact with air.
Effectively solve the problems of unevenness and agglomeration of fertilisers. Through two-stage crushing and spiral throwing, the organic fertilizer is made into uniform and fine particles, which promotes the full mixing of fermented bacteria and raw materials and contact with air, improves fermentation efficiency and avoids dust. pollute.
Smart Images
Figure CN222331812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turning over organic fertilizers, in particular to an organic fertilizer compost turning over device. Background Art
[0002] Organic fertilizer is a fertilizer containing various organic substances, which can provide organic nutrients to crops and improve soil. During the fermentation process of organic fertilizer, the fermentation bacteria, auxiliary materials and raw materials need to be fully stirred and mixed, and the turning operation can effectively mix these raw materials evenly. The production and fermentation of organic fertilizer uses aerobic bacteria to decompose the raw materials, and gradually decomposes the raw materials into simple nutrients that can be absorbed by plants. This process requires a large amount of oxygen and generates a large amount of heat. However, excessive temperature will inhibit the growth and reproduction of aerobic bacteria. Therefore, the turning operation can not only regulate the temperature, but also enable the raw materials to fully contact with the air, so that aerobic bacteria can obtain a large amount of fresh air. The raw materials will collapse during the stacking and fermentation process, resulting in poor air permeability of the raw materials, which affects the growth and reproduction of aerobic bacteria. The turning operation can improve the air permeability of the raw materials, make the raw materials loose again, and promote the fermentation process. At present, some fertilizer piles are uneven and agglomerated, and the fermentation bacteria, auxiliary materials and raw materials are not fully mixed. The raw materials are not fully in contact with the air, so that aerobic bacteria cannot obtain a large amount of fresh air. For this reason, we propose an organic fertilizer compost turning device. Utility Model Content
[0003] In view of the above-mentioned prior art, the utility model provides an organic fertilizer compost turning device, which mainly solves the technical problems of uneven compost piles, caking, insufficient stirring and mixing of fermentation bacteria, auxiliary materials and raw materials, and insufficient contact between raw materials and air, so that aerobic bacteria cannot obtain a large amount of fresh air.
[0004] To achieve the above purpose, the technical solution of the embodiment of the utility model is implemented as follows:
[0005] An organic fertilizer compost turning device comprises a power vehicle, a feeding module, a conveying module, a first funnel, a secondary crushing module and a discharging module, wherein the feeding module is fixedly connected to the front end of the power vehicle, the feeding end of the conveying module is connected to the feeding module, the discharging end of the conveying module is connected to the first funnel, the first funnel is fixedly connected to the secondary crushing module, the feeding module comprises a bottom plate, a lifting plate, a material dividing assembly, a first hydraulic cylinder, a second hydraulic cylinder, a first guide rail, a second guide rail and a push shovel, the material dividing assembly is fixedly connected to the bottom plate, the first hydraulic cylinder is fixedly connected to the bottom plate, the lifting plate is slidably connected to the bottom plate through the first guide rail, the first hydraulic cylinder is used to drive the lifting plate to rise and fall, and the second hydraulic cylinder is used to drive the lifting plate to rise and fall. The pressure cylinder is fixedly connected to the lifting plate, and the push shovel is slidably connected to the lifting plate through a second guide rail. The second hydraulic cylinder is used to drive the push shovel to move forward and backward; the upper port of the secondary crushing module is connected to the first funnel, and the lower port is connected to the unloading module; the unloading module includes a second funnel, a barrel, a turntable seat, a base, a screw shaft, a third motor, a third driving sprocket, a third driven sprocket and a third chain, the second funnel is fixedly connected to the barrel and is connected, the turntable seat is fixedly connected to the barrel, the turntable seat and the base are rotatably connected, the base is fixedly connected to the power vehicle, the screw shaft and the barrel are rotatably connected, the third motor is fixedly connected to the barrel, and a discharge port is provided at the discharge end of the barrel.
[0006] Furthermore, the secondary shredder module includes a frame, a first-stage shredder assembly and a second-stage shredder assembly, the frame is fixedly connected to the power vehicle, the first-stage shredder assembly is connected to the second-stage shredder assembly through a slope funnel, the slope funnel is fixedly connected to the frame, the first-stage shredder assembly and the second-stage shredder assembly are respectively connected to the frame up and down, the first-stage shredder assembly includes a first motor, a first driving sprocket, a first driven sprocket, a first chain, a first driving gear, a first driven gear, a first-stage shredder driving wheel and a first-stage shredder driven wheel, the first-stage shredder driving wheel and the first-stage shredder driven wheel are respectively rotatably connected to the frame, the first driving sprocket is fixedly connected to the first motor, the first motor is fixedly connected to the frame, the first driving gear and the first driven sprocket are fixedly connected to the first-stage shredder driving wheel, the first driven gear is fixedly connected to the first-stage shredder driven wheel, the first chain is meshedly connected to the first driving sprocket and the first driven chain The gears are connected to the first and second driven gears respectively, and the gears are connected to the first and second driven gears respectively. The gears are connected to the first and second driven gears respectively, and the gears are connected to the first and second driven gears respectively.
[0007] Furthermore, the material dividing assembly comprises a crossbeam plate and a plurality of cutters, wherein the cutters are fixedly connected to the crossbeam plate and are used to cut the organic fertilizer pile shoveled in by the shovel into blocks.
[0008] Furthermore, the conveying module comprises a conveyor belt, and the conveyor belt is provided with spacer blocks, and the spacer blocks divide the conveyor belt into several sections, and the spacer blocks can transport the cut organic fertilizer to the secondary crushing module.
[0009] Furthermore, the screw shaft is provided with a screw blade for rotating, conveying and stirring the crushed organic fertilizer.
[0010] Furthermore, the base is provided with a ring tooth, the ring tooth meshes with a rack, the rack is fixedly connected to the output end of the third hydraulic cylinder, and the third hydraulic cylinder is fixedly connected to the base for repeatedly rotating the barrel.
[0011] Furthermore, the front end of the push shovel is sharpened to facilitate shoveling organic fertilizer.
[0012] Furthermore, the frame is provided with a first protective cover, and the barrel is provided with a second protective cover.
[0013] The beneficial effects of the utility model are as follows: the feeding module is provided with a front and rear mechanism and a lifting mechanism which can push and shovel fertilizer piles of different heights; the secondary crushing module is in a semi-closed state, and dust pollution will not be caused when crushing and turning over the agglomerated fertilizer piles, so that the agglomerated organic fertilizers can be crushed more thoroughly; and the fertilizer piles can be decomposed into uniform and fine particles after two-stage crushing, so that the mixing of the organic fertilizers is more uniform and sufficient; the spiral discharging can further turn over the decomposed organic fertilizers, so that the mixing is more sufficient, and the contact between the organic fertilizers and the air is more sufficient, which is beneficial to the fermentation of the organic fertilizers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of an organic fertilizer compost turning device in an embodiment of the present application;
[0015] Figure 2 This is a schematic diagram of the assembly of the feeding module structure in the embodiment of the present application;
[0016] Figure 3 This is a schematic diagram of the assembly of the secondary crushing module structure in the embodiment of the present application;
[0017] Figure 4 This is a schematic diagram of the assembly structure of the blanking module in the embodiment of the present application;
[0018] Description of Figure Numbers:
[0019] 1 power car, 2 loading module, 3 conveying module, 4 first funnel, 5 second level crushing module, 6 unloading module, 7 bottom plate, 8 lifting plate, 9 material dividing assembly, 10 first hydraulic cylinder, 11 second hydraulic cylinder, 12 first guide rail, 13 second guide rail, 14 bulldozer, 15 frame, 16 first level crushing assembly, 17 second level crushing assembly, 18 first motor, 19 first driving sprocket, 20 first driven sprocket, 21 first chain, 22 first driving gear, 23 first driven gear, 24 first level crushing driving wheel, 25 first level crushing driven wheel, 26 second motor, 27 second driving sprocket, 28 second Driven sprocket, 29 second chain, 30 second drive gear, 31 second driven gear, 32 second-stage crushing driving wheel, 33 second-stage crushing driven wheel, 34 second funnel, 35 barrel, 36 turntable seat, 37 base, 38 screw shaft, 39 third motor, 40 third drive sprocket, 41 third driven sprocket, 42 third chain, 43 crossbeam, 44 cutter, 45 conveyor belt, 46 spacer block, 47 propeller blade, 48 ring gear, 49 rack, 50 third hydraulic cylinder, 51 first protective cover, 52 second protective cover, 53 crushing blade, 54 crushing blade, 55 discharge port, 161 slope funnel. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further elaborated in detail below in conjunction with the drawings and specific embodiments of the specification. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the utility model. The terms used herein in the specification of the utility model are only for the purpose of describing specific embodiments and are not intended to limit the utility model. In the following description, the expression "some embodiments" is involved, which describes a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.
[0021] It should also be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "inside", "outside", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0022] Example 1
[0023] See attached Figure 1-4The present application provides an organic fertilizer compost turning device, including a power vehicle 1, a feeding module 2, a conveying module 3, a first funnel 4, a secondary crushing module 5 and a discharging module 6. The power vehicle 1 provides power for operation, the feeding module 2 is fixedly connected to the front end of the power vehicle 1, the feeding end of the conveying module 3 is connected to the feeding module 2, the discharging end of the conveying module 3 is connected to the first funnel 4, the first funnel 4 is fixedly connected to the secondary crushing module 5, the feeding module 2 includes a bottom plate 7, a lifting and lowering mechanism 8, and a lowering mechanism 9. The material distribution assembly 9 is fixedly connected to the bottom plate 7, the first hydraulic cylinder 10 is fixedly connected to the bottom plate 7, the lifting plate 8 is slidably connected to the bottom plate 7 through the first guide rail 12 and the first hydraulic cylinder 10, and the lifting plate 8 can be raised and lowered. The second hydraulic cylinder 11 is fixedly connected to the lifting plate 8, and the bulldozer 14 is slidably connected to the bottom plate 7 through the second guide rail 13 and the second hydraulic cylinder 11. 1 is slidably connected to the lifting plate 8, so that the push shovel 14 can be telescopically moved forward and backward. When working, the second hydraulic cylinder 11 extends the push shovel 14 to avoid the conveying module 3. The first hydraulic cylinder 10 adjusts the height of the push shovel 14 according to the height of the organic fertilizer pile. Preferably, the height of the push shovel 14 is adjusted by infrared sensing the height of the organic fertilizer pile. The power vehicle 1 starts to push the fertilizer forward, and then adjusts the position of the push shovel 14 to avoid the conveying module 3 through the first hydraulic cylinder 10. Then, the second hydraulic cylinder 11 contracts to retract the push shovel 14 to the top of the feeding end of the conveying module 3. The first hydraulic cylinder 10 lifts the lifting plate 8, so that the material dividing component 9 divides the fertilizer blocks in the push shovel 14 into several strips. The second hydraulic cylinder 11 pushes the push shovel 14 out, and the fertilizer divided into strips falls into the conveying module 3. The conveying module 3 is transmitted to the first funnel 4, and then enters the secondary crushing module 5 from the first funnel 4 for crushing, and then discharged through the unloading module 6.
[0024] The upper port and the lower port of the secondary crushing module 5 are connected to the first funnel 4 and the unloading module 6 respectively. The secondary crushing module 5 includes a frame 15, a first-stage crushing assembly 16 and a second-stage crushing assembly 17. The frame 15 is fixedly connected to the power vehicle 1. The first-stage crushing assembly 16 is connected to the second-stage crushing assembly 17 through a slope funnel 161. The slope funnel 161 is fixedly connected to the frame 15. The first-stage crushing assembly 16 and the second-stage crushing assembly 17 are respectively connected to the frame 15 up and down. The first-stage crushing assembly 16 includes a first motor 18, a first driving sprocket 19, a first driven sprocket 20, a first chain 21, a first driving gear 22, a first driven gear 23, a first The crushing driving wheel 24 and the first-stage crushing driven wheel 25, the first-stage crushing driving wheel 24 and the first-stage crushing driven wheel 25 are respectively rotatably connected to the frame 15, the first driving sprocket 19 is fixedly connected to the first motor 18, the first motor 18 is fixedly connected to the frame 15, the first driving gear 22 and the first driven sprocket 20 are fixedly connected to the first-stage crushing driving wheel 24, the first driven gear 23 is fixedly connected to the first-stage crushing driven wheel 25, the first chain 21 is meshedly connected to the first driving sprocket 19 and the first driven sprocket 20, the first driving gear 22 and the first driven gear 23 are meshed to achieve reverse rotation, the first-stage crushing driving wheel 24 and the first-stage crushing driven wheel 25 The second-stage crushing assembly 17 includes a second motor 26, a second driving sprocket 27, a second driven sprocket 28, a second chain 29, a second driving gear 30, a second driven gear 31, a second-stage crushing driving wheel 32 and a second-stage crushing driven wheel 33, the second-stage crushing driving wheel 32 and the second-stage crushing driven wheel 33 are respectively rotatably connected to the frame 15, the second driving sprocket 27 is fixedly connected to the second motor 26, the second motor 26 is fixedly connected to the frame 15, the second driving gear 30 and the second driven sprocket 28 are fixedly connected to the second-stage crushing driving wheel 32, and the second driven gear 31 is fixedly connected to the second-stage crushing driven wheel 33 The second chain 29 is meshedly connected to the second active sprocket 27 and the second driven sprocket 28, the second driving gear 30 and the second driven gear 31 are meshed to realize reverse rotation, the second-stage crushing active wheel 32 and the second-stage crushing driven wheel 33 are fixedly connected with a plurality of crushing knives 54 with opposite sharp edges, when the fertilizer enters the first-stage crushing assembly 16 from the first funnel 4, the first motor 18 rotates to drive the first-stage crushing active wheel 24 and the first-stage crushing driven wheel 25 to rotate, the first-stage crushing active wheel 24 and the first-stage crushing driven wheel 25 are meshed with the first driving gear 22 and the first driven gear 23 to realize mutual tangential rotation, so that the relatively sharp crushing blades 53 rotate and tangent to each other,The fertilizer is cut into small strips. The spacing design of the crushing blades 53 can be adjusted according to needs. The second-level crushing component 17 repeats the action of the first-level crushing component 16 to break down the small strips of fertilizer from the first-level crushing component 16 into smaller particles. The difference is that the crushing blades 54 of the second-level crushing component 17 are denser and finer, and the spacing is smaller than that of the first-level crushing component 16. The unloading module 6 includes a second funnel 34, a barrel 35, a turntable seat 36, a base 37, a screw shaft 38, a third motor 39, a third driving sprocket 40, a third driven sprocket 41 and a third chain 42. The second funnel 34 is fixedly connected to the barrel 35 and is connected to each other. The turntable seat 36 is fixedly connected to the barrel 35. The turntable seat 36 and the base 37 are rotatably connected. The base 37 is fixedly connected to the power vehicle 1, and the screw shaft 38 and the barrel 3 5 is rotatably connected, the third motor 39 is fixedly connected to the barrel 35, the discharge end of the barrel 35 is provided with a discharge port 55, the screw shaft 38 is provided with a propeller blade 47, when the granular fertilizer enters the barrel 35 from the secondary crushing module 5, the screw shaft 38 rotates, and the propeller blade 47 of the screw shaft 38 rotates to turn the fertilizer over and transport it to the discharge port 55 for discharge, the feeding module is provided with a front and rear and lifting mechanism to push and shovel fertilizer piles of different heights, the secondary crushing module is in a semi-closed state, and will not cause dust pollution when crushing and turning the agglomerated fertilizer piles, and the fertilizer piles can be decomposed into uniform and fine particles after two-stage crushing, so that the mixing of organic fertilizer is more uniform and sufficient, and the spiral discharge can further turn over the granular organic fertilizer, and the fermentation bacteria, auxiliary materials, and raw materials are more fully mixed, so that the organic fertilizer and air are more fully in contact, which is conducive to the fermentation of organic fertilizer.
[0025] Example 2
[0026] Refer to the attached Figure 1-4 The difference between this embodiment and embodiment 1 is that the material dividing assembly 9 includes a cross beam plate 43 and a plurality of cutters 44, the cutters 44 are fixedly connected to the cross beam plate 43, and the cutters 44 are used to cut the organic fertilizer pile shoveled in by the push shovel 14 into blocks.
[0027] Specifically, the conveying module 3 includes a conveyor belt 45 , and the conveyor belt 45 is provided with a spacer block 46 . The spacer block 46 divides the conveyor belt 45 into several sections. The spacer block 46 can transport the cut organic fertilizer to the secondary crushing module 5 .
[0028] Specifically, the base 37 is provided with a ring gear 48, and the ring gear 48 is meshed with a rack 49. The rack 49 is fixedly connected to the output end of the third hydraulic cylinder 50. The third hydraulic cylinder 50 is fixedly connected to the base 37 and is used to repeatedly rotate the barrel 35. When enough fertilizer is accumulated under the discharge port 55 of the barrel 35, the third hydraulic cylinder 50 is operated to change the position of the barrel 35, and the discharge port 55 is rotated to change the stacking position.
[0029] Specifically, the front end of the push shovel 14 is sharpened to facilitate shoveling organic fertilizer.
[0030] Specifically, the frame 15 is provided with a first protective cover 51, and the barrel 35 is provided with a second protective cover 52, which are used to protect components such as the motor from damage and to prevent injuries.
[0031] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. The protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An organic fertilizer compost turning device, characterized in that: The invention comprises a power vehicle, a feeding module, a conveying module, a first funnel, a secondary crushing module and a discharging module, wherein the feeding module is fixedly connected to the front end of the power vehicle, the feeding end of the conveying module is connected to the feeding module, the discharging end of the conveying module is connected to the first funnel, the first funnel is fixedly connected to the secondary crushing module, the feeding module comprises a bottom plate, a lifting plate, a material dividing assembly, a first hydraulic cylinder, a second hydraulic cylinder, a first guide rail, a second guide rail and a push shovel, the material dividing assembly is fixedly connected to the bottom plate, the first hydraulic cylinder is fixedly connected to the bottom plate, the lifting plate is slidably connected to the bottom plate through the first guide rail, the first hydraulic cylinder is used to drive the lifting plate to rise and fall, and the second hydraulic cylinder is fixedly connected to the lifting plate. On the lifting plate, the push shovel is slidably connected to the lifting plate through a second guide rail, and the second hydraulic cylinder is used to drive the push shovel to move forward and backward; the upper port of the secondary crushing module is connected to the first funnel, and the lower port is connected to the unloading module; the unloading module includes a second funnel, a barrel, a turntable seat, a base, a screw shaft, a third motor, a third driving sprocket, a third driven sprocket and a third chain, the second funnel is fixedly connected to the barrel and is communicated, the turntable seat is fixedly connected to the barrel, the turntable seat and the base are rotatably connected, the base is fixedly connected to the power vehicle, the screw shaft and the barrel are rotatably connected, the third motor is fixedly connected to the barrel, and a discharge port is provided at the discharge end of the barrel.
2. The organic fertilizer compost turning device according to claim 1, characterized in that: The secondary shredder module comprises a frame, a first-stage shredder assembly and a second-stage shredder assembly, the frame is fixedly connected to the power vehicle, the first-stage shredder assembly is connected to the second-stage shredder assembly through a slope funnel, the slope funnel is fixedly connected to the frame, the first-stage shredder assembly and the second-stage shredder assembly are respectively connected to the frame up and down, the first-stage shredder assembly comprises a first motor, a first driving sprocket, a first driven sprocket, a first chain, a first driving gear, a first driven gear, a first-stage shredder driving wheel and a first-stage shredder driven wheel, the first-stage shredder driving wheel and the first-stage shredder driven wheel are respectively rotatably connected to the frame, the first driving sprocket is fixedly connected to the first motor, the first motor is fixedly connected to the frame, the first driving gear and the first driven sprocket are fixedly connected to the first-stage shredder driving wheel, the first driven gear is fixedly connected to the first-stage shredder driven wheel, the first chain is meshedly connected to the first driving sprocket and the first driven sprocket, The first driving gear and the first driven gear are meshed to achieve reverse rotation, the first-stage shredder driving wheel and the first-stage shredder driven wheel are respectively fixedly connected with a plurality of shredder blades facing each other, the second-stage shredder assembly comprises a second motor, a second driving sprocket, a second driven sprocket, a second chain, a second driving gear, a second driven gear, a second-stage shredder driving wheel and a second-stage shredder driven wheel, the second-stage shredder driving wheel and the second-stage shredder driven wheel are respectively rotatably connected to the frame, the second driving sprocket is fixedly connected to the second motor, the second motor is fixedly connected to the frame, the second driving gear and the second driven sprocket are fixedly connected to the second-stage shredder driving wheel, the second driven gear is fixedly connected to the second-stage shredder driven wheel, the second chain is meshed and connected to the second driving sprocket and the second driven sprocket, the second driving gear and the second driven gear are meshed to achieve reverse rotation, the second-stage shredder driving wheel and the second-stage shredder driven wheel are fixedly connected with a plurality of shredder blades facing each other.
3. The organic fertilizer compost turning device according to claim 1, characterized in that: The material dividing assembly comprises a cross beam plate and a plurality of cutters, wherein the cutters are fixedly connected to the cross beam plate and are used for cutting the organic fertilizer pile shoveled in by a shovel into blocks.
4. The organic fertilizer compost turning device according to claim 1, characterized in that: The conveying module comprises a conveyor belt, and the conveyor belt is provided with spacer blocks. The spacer blocks divide the conveyor belt into several sections, and the spacer blocks transport the cut organic fertilizer to the secondary crushing module.
5. The organic fertilizer compost turning device according to claim 1, characterized in that: The screw shaft is provided with a screw blade for rotating, conveying and stirring the crushed organic fertilizer.
6. The organic fertilizer compost turning device according to claim 1, characterized in that: The base is provided with a ring gear, the ring gear meshes with a rack, the rack is fixedly connected to the output end of the third hydraulic cylinder, and the third hydraulic cylinder is fixedly connected to the base for repeatedly rotating the barrel.
7. The organic fertilizer compost turning device according to claim 1, characterized in that: The front end of the push shovel is sharpened to facilitate shoveling organic fertilizer.
8. The organic fertilizer compost turning device according to claim 2, characterized in that: The frame is provided with a first protective cover, and the barrel is provided with a second protective cover.