Fabricated non-dismantling formwork system

Abstract

The utility model provides an assembly type non-dismantling formwork system. The assembly type non-dismantling formwork system at least comprises a reinforcement cage 1, a pouring formwork 2 and a fixing hanging piece 3. Wherein the fixing hanging piece 3 is arranged on the pouring formwork 2, the pouring formwork 2 is hung on the reinforcement cage 1 through the fixing hanging piece 3, and compared with a traditional formwork, the pouring formwork 2 is hung on the reinforcement cage 1.

Description

Technical Field

[0001] The utility model belongs to the technical field of existing building casting formwork, and particularly relates to an assembled non-disassembly formwork system. Background Art

[0002] With the development of urban construction and the demand for infrastructure, a large number of new buildings are moving towards green, environmentally friendly and efficient prefabricated buildings. Taking prefabricated concrete components as an example, although the production efficiency of prefabricated components in the factory is relatively high, the molds used are mainly steel molds. Due to the uniqueness of construction projects, the sizes of components in different projects or even the same project are often not unified, which leads to the inability to reuse molds, resulting in mold waste. In addition, steel molds are troublesome to support and require back ribs and support systems to support them. Secondly, prefabricated concrete components are prefabricated in the factory and transported to the construction site, which often brings new pressure to transportation and hoisting due to their heavy weight.

[0003] Therefore, the utility model arises as the times require. Utility Model Content

[0004] One of the purposes of the utility model is to provide an easy-to-install assembled non-disassembly formwork system to facilitate formwork support.

[0005] In order to solve one of the above purposes, the utility model first provides an assembled non-disassembly formwork system, which is characterized by comprising:

[0006] Steel cage;

[0007] A casting template, wherein the casting template is enclosed in the steel cage;

[0008] A fixed hanger is arranged on the casting template, and the casting template is hung on the steel cage through the fixed hanger.

[0009] Preferably, the fixed hanger includes two hook pieces and a connecting piece connected to the two hook pieces; the casting template is provided with two strip holes for the two hook pieces to pass through, the two hook pieces are correspondingly passed through the two strip holes and then hung on the steel cage, and the connecting piece is attached to the outer side of the casting template.

[0010] Preferably, it also includes a positioning fixture, which includes a first fixing unit and a first positioning unit, the first fixing unit is fixed to the steel cage, and the first positioning unit positions and installs the casting template on the first fixing unit.

[0011] Preferably, the positioning fixture further includes a second positioning unit, and the first positioning unit and the second positioning unit are connected to the first fixing unit; a clamping space for the casting template is formed between the first positioning unit and the second positioning unit.

[0012] Preferably, the first fixing unit is a first fixing rod, the first fixing rod is provided with a first threaded section, the first positioning unit is a first T-nut, the casting template is provided with a mounting through hole, the first T-nut is located outside the mounting through hole and positions the casting template on the first threaded section.

[0013] Preferably, the first fixing unit is a first fixing rod, the first fixing rod is provided with a first threaded section, the first positioning unit is a first T-nut, and the second positioning unit is a second T-nut; the casting template is provided with a mounting through hole, the first T-nut and the second T-nut are threadedly connected to the first threaded section and can be adjusted in position on the first threaded section, the first T-nut and the second T-nut are located on the inner and outer sides of the mounting through hole and are positioned and clamped on the casting template.

[0014] Preferably, the first fixing unit is a first pair of tie rods, both ends of the first pair of tie rods are provided with first threaded sections, and the first positioning unit is a first T-shaped nut; the casting template is provided with installation through holes, and the casting templates on opposite sides of the steel cage are installed on the two ends of the first pair of tie rods by pulling the first T-shaped nut and the first threaded section.

[0015] Preferably, the first fixing unit is a first pair of tie rods, both ends of the first pair of tie rods are provided with first threaded sections, the first positioning unit is a first T-nut, and the second positioning unit is a second T-nut; the casting template is provided with mounting through holes, the first T-nut and the second T-nut are threadedly connected to the first threaded section and their positions are adjustable on the first threaded section, and the casting templates on opposite sides of the steel cage are positioned, clamped and tensionedly installed at both ends of the first pair of tie rods by the first T-nut and the second T-nut.

[0016] The technical effects of the above technical solution of the utility model come from one or more of the following combinations:

[0017] (1) The non-disassembly formwork is light in weight, which makes transportation and lifting convenient.

[0018] (2) The non-disassembly formwork is produced in a standardized manner and can be hung side by side on the steel cage to form a full-surface casting formwork, greatly reducing project costs.

[0019] (3) The non-disassembly template is flexible in design, with less scraps and less waste.

[0020] (4) The fixings are flexible to install with large tolerance, making them suitable for use in the civil engineering industry.

[0021] (5) The use of fixings reduces the back ribs and support systems of on-site formwork, reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The schematic diagram of the structure of the assembled non-disassembly formwork system of the utility model is expressed.

[0023] Figure 2 A perspective structural display diagram of the assembled non-disassembly formwork system of the utility model is expressed.

[0024] Figure 3 Another perspective structural display diagram of the assembled non-disassembly formwork system of the utility model is expressed.

[0025] Figure 4 The structural display diagram of the utility model's assembled non-disassembly formwork system, steel cage and fixed hangers is expressed.

[0026] Figure 5 The installation position diagram of the positioning fixing parts in the assembled non-disassembly formwork system of the utility model is expressed.

[0027] Figure 6 The structural display diagram of the utility model's assembled non-disassembly formwork system, steel cage and positioning fixings is expressed.

[0028] Figure 7 The structural display diagram of the utility model shows the assembled non-disassembly formwork system, the casting formwork and the positioning fixing parts.

[0029] Figure 8 The schematic diagram of the structure of the casting formwork in the assembled non-disassembly formwork system of the utility model is expressed.

[0030] Fig. 9 The installation node diagram of the fixed hangers and the steel cage in the assembled non-disassembly formwork system of the utility model is expressed. DETAILED DESCRIPTION

[0031] The following description is given to enable those skilled in the art to implement and use the utility model and incorporate it into specific application contexts. Various modifications, as well as various uses in different applications will be readily apparent to those skilled in the art, and the general principles defined herein are applicable to a wide range of embodiments. Thus, the utility model is not limited to the embodiments given herein, but should be granted the broadest scope consistent with the principles and novel features disclosed herein.

[0032] In the following detailed description, many specific details are set forth to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the practice of the present invention need not be limited to these specific details. In other words, well-known structures and devices are shown in block diagram form without detailed display to avoid obscuring the present invention.

[0033] The reader is reminded of all documents and literature filed simultaneously with this specification and open to public inspection, and the contents of all such documents and literature are incorporated herein by reference. Unless otherwise directly stated, all features disclosed in this specification (including any attached claims, abstracts and drawings) can be replaced by alternative features for achieving the same, equivalent or similar purposes. Therefore, unless otherwise explicitly stated, each feature disclosed is only an example of a group of equivalent or similar features.

[0034] Note that, where used, the symbols left, right, front, back, top, bottom, forward, reverse, clockwise and counterclockwise are used only for convenience and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and / or direction between the various parts of the object. In addition, the terms "first" and "second" are used only for descriptive purposes and should not be understood as indicating or implying relative importance.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Note that, in the case of use, further, preferably, further and more preferably are simple beginnings for explaining another embodiment based on the previous embodiment, and the content of further, preferably, further or more preferably followed by the above embodiment is combined with the previous embodiment as a complete composition of another embodiment. Several further, preferably, further or more preferably settings followed by the same embodiment can be arbitrarily combined to form another embodiment.

[0037] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. Note that the aspects described below in conjunction with the accompanying drawings and specific embodiments are only exemplary and should not be construed as limiting the scope of protection of the present invention.

[0038] Embodiment 1:

[0039] Please refer to Figures 1 to 9 This embodiment records an assembled non-disassembly formwork system, which at least includes a steel cage 1, a casting formwork 2 and a fixed hanger 3. Among them, the fixed hanger 3 is arranged on the casting formwork 2, and the casting formwork 2 is hung on the steel cage 1 through the fixed hanger 3. Compared with the traditional formwork, the casting formwork 2 can be hung on the steel cage 1, and the fixed hanger 3 separates the steel cage 1 and the casting formwork 2 to form a steel cage protection layer. After the formwork is completed, pouring can form a prefabricated concrete component, which can be cast on site or prefabricated in a factory.

[0040] Further, please combine Figure 2 , Figure 5 and Figure 6 , beams, columns or other concrete structures generally include a steel structure and a casting structure. In this embodiment, the steel cage 1 is a steel structure, and the casting structure is concrete. The steel cage 1 includes at least longitudinal bars 11 and stirrups 12. The best way of this embodiment is to hang the casting template 2 on the stirrups 12. However, it should be noted that steel bars can also be separately arranged on the steel cage 1 to cooperate with the hanging of the casting template 2, which is not considered as a limitation.

[0041] In order to further stabilize the casting formwork 2 , in a preferred implementation manner of the present embodiment, the stirrups 12 are configured as threaded bars or patterned bars, which can effectively prevent the fixed hangers 3 of the casting formwork 2 from sliding on the stirrups 12 .

[0042] As another preferred implementation manner of this embodiment, the fixed hangers 3 can be arranged in two rows or more along the height direction of the casting template 2. The upper and lower rows of hangers can restrain each other, which can better prevent the mold from expanding in the out-of-plane direction during concrete pouring.

[0043] As another preferred implementation of this embodiment, only one casting template 2 is provided for each casting surface of the prefabricated component in this embodiment. Taking a structural column or a structural beam as an example, it is formed by enclosing four casting templates 2. However, the creative coordination of the structural casting template 2 and the fixed hanger 3 of this embodiment, such as when a casting surface has a large span, can be formed by combining multiple casting templates 2 side by side. In this way, the casting templates 2 can be produced according to uniform sizes. For example, a beam width of 30 cm can be achieved by two 15 cm wide casting templates 2 side by side, and a beam width of 45 cm can be achieved by three 15 cm wide casting templates 2 side by side. Therefore, the utility model only needs to prefabricate a casting template 2 of the basic size to achieve the casting needs of various prefabricated components such as beams and columns through combination.

[0044] Please combine Figure 3 , Figure 4 and Figure 8For the sake of economy and convenience, the fixed hanger 3 includes two hook pieces 31 and a connecting piece 32, wherein the connecting piece 32 is connected between the two hook pieces 31. The casting template 2 is provided with two strip holes 311 for the two hook pieces 31 to pass through. The two hook pieces 31 are correspondingly passed through the two strip holes 311 and then hung on the steel cage 1, and the connecting piece 32 is close to the outside of the casting template 2. The hook piece 31 can prevent slurry leakage well by being arranged in a sheet shape and cooperating with the strip holes 311, and the cost is more economical. This embodiment is a preferred choice of the first embodiment of the present invention, and it does not necessarily constitute the only embodiment of the present invention. For example, a hook installed on the casting template 2 can also meet the basic requirements for the implementation of this solution.

[0045] Please combine Figure 2 , Figure 5 , Figure 8 and Fig. 9 In order to further improve the stability of the casting formwork 2, the assembled non-disassembly formwork system also includes a positioning fixture 4, which includes a first fixing unit 41 and a first positioning unit 42. The first fixing unit 41 is fixed to the steel cage 1, and the first positioning unit 42 positions and installs the casting formwork 2 on the first fixing unit 41. The casting formwork 2 is positioned and fixed on the first fixing unit 41 by the first positioning unit 42 to further stably install the casting formwork 2. The number of positioning fixtures 4 is not necessarily limited in this embodiment. The positioning fixture 4 has the following structural forms, which are only given as limited examples in this embodiment and do not necessarily constitute the only implementation method of this embodiment:

[0046] 1. Please combine Figure 2 and Fig. 9 The first fixing unit 41 is a first fixing rod, on which a first threaded section is provided, the first positioning unit 42 is a first T-nut, and a mounting through hole 421 is provided on the casting template 2. The first T-nut is located outside the mounting through hole 421 and positions the casting template 2 on the first threaded section.

[0047] 2. Please combine Figure 2 and Figure 6The positioning fixture 4 also includes a second positioning unit 43, the first positioning unit 42 and the second positioning unit 43 are connected to the first fixing unit 41; a clamping space of the casting template 2 is formed between the first positioning unit 42 and the second positioning unit 43. Further, the first fixing unit 41 is a first fixing rod, the first fixing rod is provided with a first threaded section, the first positioning unit 42 is a first T-nut, and the second positioning unit 43 is a second T-nut; the casting template 2 is provided with a mounting through hole 421, the first T-nut and the second T-nut are threadedly connected to the first threaded section and can be adjusted in position on the first threaded section, the first T-nut and the second T-nut are located on the inner and outer sides of the mounting through hole 421 and are positioned and clamped on the casting template 2. The first T-nut and the second T-nut play a role in relative clamping and positioning, making the casting template 2 flatter.

[0048] 3. Please combine Figure 5 , the first fixing unit 41 is a first pair of tie rods 41a, both ends of the first pair of tie rods 41a are provided with a first threaded section, and the first positioning unit 42 is a first T-shaped nut. The casting template 2 is provided with a mounting through hole 421, and the casting templates 2 on opposite sides of the steel cage 1 are installed on the two ends of the first pair of tie rods 41a by pulling against the first T-shaped nut and the first threaded section. Preferably, the first pair of tie rods 41a is a steel bar or metal rod with a threaded section at both ends, which is directly welded to the steel cage 1. Therefore, the casting templates 2 on opposite sides of the steel cage 1 are respectively fixed on the first threaded section through the first positioning unit 42, and a pulling effect is formed.

[0049] 4. Please combine Figure 5 , Figure 6 and Figure 7 The first fixing unit 41 is a first pair of tie rods 41a, both ends of the first pair of tie rods 41a are provided with a first threaded section, the first positioning unit 42 is a first T-nut, and the second positioning unit 43 is a second T-nut. The casting template 2 is provided with a mounting through hole 421, the first T-nut and the second T-nut are threadedly connected to the first threaded section and can be adjusted in position on the first threaded section, and the casting templates 2 on opposite sides of the steel cage 1 are positioned, clamped and pulled at both ends of the first pair of tie rods 41a by the first T-nut and the second T-nut. This structural form is an extension of the third form, which achieves relative clamping and positioning by arranging the first T-nut and the second T-nut at both ends of the first pair of tie rods 41a, and also makes the casting template 2 smoother.

[0050] Please combine Figure 8 , the T-nut described by the first T-nut and the second T-nut above. Specifically, the T-nut includes a rod portion and a sheet portion, wherein the rod portion has a threaded hole. Further, in order to allow the sheet portion to be flush with the outer surface of the casting template 2, a groove 422 adapted thereto is provided on the outer surface of the casting template 2.

[0051] The beneficial effects of the utility model are:

[0052] The non-disassembly formwork is light in weight, making transportation and hoisting convenient;

[0053] The non-disassembly formwork is produced in a standardized manner, which greatly reduces project costs;

[0054] The non-disassembly template is flexible in design, with less scraps and less waste;

[0055] The fixings are flexible to install with large tolerance, which is suitable for use in the civil engineering industry;

[0056] The use of fixings reduces the back ribs and support systems of on-site formwork and reduces costs.

[0057] Furthermore, the utility model is described in detail above in conjunction with the embodiments of the drawings, and a person skilled in the art can make various variations of the utility model according to the above description. Therefore, certain details in the embodiments should not constitute a limitation of the utility model, and the scope of protection of the utility model shall be defined by the scope of the attached claims.

Claims

1. The assembled non-disassembly formwork system is characterized by: include: Steel cage; A casting template, wherein the casting template is enclosed in the steel cage; A plurality of fixed hangers are provided on the casting template, and the casting template is hung on the steel cage through the fixed hangers; the plurality of fixed hangers are arranged in at least two rows along the height direction of the casting template.

2. The assembled non-disassembly formwork system according to claim 1 is characterized in that: The fixed hanger includes two hook pieces and a connecting piece connected to the two hook pieces; the casting template is provided with two strip holes for the two hook pieces to pass through, the two hook pieces are correspondingly passed through the two strip holes and then hung on the steel cage, and the connecting piece is attached to the outer side of the casting template.

3. The assembled non-disassembly formwork system according to claim 1 is characterized in that: It also includes a positioning fixture, which includes a first fixing unit and a first positioning unit. The first fixing unit is fixed to the steel cage, and the first positioning unit positions and installs the casting template on the first fixing unit.

4. The assembled non-disassembly formwork system according to claim 3 is characterized in that: The positioning fixture also includes a second positioning unit, the first positioning unit and the second positioning unit are connected to the first fixing unit; a clamping space for the casting template is formed between the first positioning unit and the second positioning unit.

5. The assembled non-disassembly formwork system according to claim 3 is characterized in that: The first fixing unit is a first fixing rod, which is provided with a first threaded section. The first positioning unit is a first T-nut. The casting template is provided with an installation through hole. The first T-nut is located outside the installation through hole and positions the casting template on the first threaded section.

6. The assembled non-disassembly formwork system according to claim 4 is characterized in that: The first fixing unit is a first fixing rod, the first fixing rod is provided with a first threaded section, the first positioning unit is a first T-nut, and the second positioning unit is a second T-nut; the casting template is provided with a mounting through hole, the first T-nut and the second T-nut are threadedly connected to the first threaded section and can be adjusted in position on the first threaded section, the first T-nut and the second T-nut are located on the inner and outer sides of the mounting through hole and are positioned and clamped on the casting template.

7. The assembled non-disassembly formwork system according to claim 3 is characterized in that: The first fixing unit is a first pair of tie rods, both ends of which are provided with first threaded sections, and the first positioning unit is a first T-shaped nut; the casting template is provided with installation through holes, and the casting templates on opposite sides of the steel cage are installed on the two ends of the first pair of tie rods by pulling the first T-shaped nut and the first threaded section.

8. The assembled non-disassembly formwork system according to claim 4 is characterized in that: The first fixing unit is a first pair of tie rods, and the two ends of the first pair of tie rods are provided with first threaded sections. The first positioning unit is a first T-nut, and the second positioning unit is a second T-nut. The casting template is provided with mounting through holes, and the first T-nut and the second T-nut are threadedly connected to the first threaded section and can be adjusted in position on the first threaded section. The casting templates on the opposite sides of the steel cage are positioned, clamped and tensioned by the first T-nut and the second T-nut at the two ends of the first pair of tie rods.

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