Automobile gear machining electroplating device

Abstract

The utility model provides an electroplating device for automobile gear machining, which relates to the technical field of automobile gear machining and comprises a workbench, an electroplating tank is fixedly connected to the upper surface of the workbench, and two symmetrical guide rails are fixedly connected to the upper surface of the workbench through supports. The surfaces of the two guide rails are slidably connected with the same moving part, the bottom of the moving part is fixedly connected with an air cylinder, the output end of the air cylinder is provided with a separation device, the separation device comprises a base plate, the base plate is fixedly connected with the output end of the air cylinder, and the bottom of the base plate is fixedly connected with four supporting rods; according to the gear electroplating device, the effect of separating a batch of multiple gears is achieved through the separating device, the multiple gears can be electroplated at the same time, the situation that the gears are stacked is avoided, and the gear electroplating efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile gear processing, in particular to an automobile gear processing electroplating device. Background Art

[0002] With the development of the automobile industry, automobiles have become the mainstream means of transportation in today's society. In the automobile production process, the quality of gears affects the overall quality of the vehicle. In order to improve the anti-corrosion effect of gears, automobile gears are generally electroplated.

[0003] In the prior art, when electroplating gears, in order to improve the electroplating efficiency, multiple gears are generally electroplated at one time. This easily causes multiple gears to be stacked, and the places where the stacked gears contact each other cannot be properly immersed in the electroplating liquid, resulting in reduced electroplating effect of the gears and unqualified gear production. Utility Model Content

[0004] The utility model is a kind of automobile gear processing electroplating device proposed to solve the shortcomings existing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automobile gear processing and electroplating device, comprising a workbench, the upper surface of the workbench is fixedly connected to a plating pool, the upper surface of the workbench is fixedly connected to two mutually symmetrical guide rails by means of a bracket, the surfaces of the two guide rails are slidably connected to the same moving part, the bottom of the moving part is fixedly connected to a cylinder, the output end of the cylinder is provided with a partition device, the partition device comprises a pad, the pad is fixedly connected to the output end of the cylinder, the bottom of the pad is fixedly connected to four support rods, a plurality of mounting frames are provided at the bottom of the pad, a partition net is fixedly connected to the inside of the mounting frame, L-shaped plates are fixedly connected on both sides of the mounting frame, insertion rods are slidably provided at the positions of the L-shaped plates corresponding to the support rods, a plurality of insertion holes are evenly opened on the arc surface of the support rod, and the size of the insertion holes is adapted to the size of the insertion rods.

[0006] The effect achieved by the above components is: before the gear needs to be electroplated, first move the installation frame and move the installation frame to the middle of the four support rods. At this time, move the plug rod on the L-shaped plate, and the plug rod passes through the L-shaped plate and is inserted into the plug hole of the support rod, thereby achieving the effect of fixing the installation frame. At the same time, it is convenient for the staff to adjust the distance between the two partition nets to adapt to gears of different thicknesses. Then, the gears to be electroplated are placed on the partition net of the installation frame to separate the gears up and down. Finally, the moving part slides on the guide rail, moves the moving part and the pad to the top of the electroplating tank, opens the cylinder on the moving part, and the cylinder carries the pad, the partition net and the gear into the electroplating tank for electroplating. The separation device achieves the effect of separating a batch of multiple gears, so that multiple gears can be electroplated at the same time, avoiding the accumulation of gears and improving the efficiency of gear electroplating.

[0007] Preferably, a slide groove is provided at a position of the support rod corresponding to the insertion hole, and slide plates are fixedly connected to both sides of the installation frame, and the slide plates are slidably adapted to the slide groove.

[0008] The effect achieved by the above components is: by moving the slide plate of the installation frame in the slide groove of the support rod, the moving direction of the installation frame is restricted, thereby improving the stability of the movement of the installation frame.

[0009] Preferably, one end of the insertion rod away from the insertion hole is fixedly connected to a pull rope, and one end of the pull rope is fixedly connected to the L-shaped plate.

[0010] The effect achieved by the above components is: by setting the pull rope, the maximum displacement of the insertion rod is limited, thereby preventing the insertion rod from falling when not in use.

[0011] Preferably, a pointed protrusion is fixedly connected to one end of the insertion rod close to the insertion hole, and the tip of the pointed protrusion is away from the insertion rod.

[0012] The effect achieved by the above-mentioned components is that the sharp protrusion makes it convenient for workers to insert the insertion rod into the insertion hole, thereby bringing convenience to the workers.

[0013] Preferably, an auxiliary device is provided on the upper surface of the mounting frame, and the auxiliary device includes two mutually symmetrical slide rails, the two slide rails are fixedly connected to the upper surface of the mounting frame, a slider is slidably connected inside the slide rails, one end of the slider is fixedly connected to a circular plate, the upper surface of the circular plate is fixedly connected to a spring, and the ends of the two springs away from the circular plate are fixedly connected to the same trowel plate.

[0014] The effect achieved by the above components is: after placing the gears on the dividing net, the staff pulls the trowel plate upwards to deform the trowel plate with the spring. When the thickness of the trowel plate matches the thickness of the gear, the staff moves the trowel plate parallel to the gear to smooth the gears on the dividing net to avoid stacking of the gears on the dividing net. Finally, the staff releases the trowel plate, and under the action of the spring return force, the trowel plate moves back to its original position, making it convenient for the staff to use it next time. The auxiliary device achieves the effect of smoothing the gears on the dividing net, further avoiding the occurrence of gear stacking.

[0015] Preferably, a pull plate is fixedly connected to the upper surface of the trowel plate, and the surface of the pull plate is provided with anti-slip grooves.

[0016] The effect achieved by the above components is: by setting the pull plate, it is convenient for the staff to move the trowel plate, which brings convenience to the staff.

[0017] Preferably, a telescopic rod is provided inside the spring, and two ends of the telescopic rod are fixedly connected to the circular plate and the trowel plate respectively.

[0018] The effect achieved by the above components is: by setting the telescopic rod, the effect of limiting the direction of the spring elastic force is achieved, thereby avoiding the bending of the spring.

[0019] In summary, the beneficial effects of the utility model are:

[0020] Before the gears need to be electroplated, first move the installation frame and move the installation frame to the middle of the four support rods. At this time, move the plug rod on the L-shaped plate, and insert the plug rod through the L-shaped plate into the plug hole of the support rod, so as to achieve the effect of fixing the installation frame. At the same time, it is convenient for the staff to adjust the distance between the two partition nets to adapt to gears of different thicknesses. Then, place the gears to be electroplated on the partition net of the installation frame to separate the gears up and down. Finally, the moving part slides on the guide rail, moves the moving part and the pad to the top of the electroplating tank, opens the cylinder on the moving part, and the cylinder carries the pad, the partition net and the gear into the electroplating tank for electroplating. The separation device achieves the effect of separating a batch of multiple gears, so that multiple gears can be electroplated at the same time, avoiding the accumulation of gears and improving the efficiency of gear electroplating. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of the partition device of the utility model;

[0023] Figure 3It is a three-dimensional structural diagram of the installation frame of the utility model;

[0024] Figure 4 For this utility model Figure 3 A magnified image of point A;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the auxiliary device of the utility model;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of the slider of the utility model.

[0027] Legend: 1. Workbench; 2. Guide rail; 3. Moving part; 4. Cylinder; 5. Electroplating tank; 6. Partition device; 61. Pad; 62. Support rod; 63. Mounting frame; 64. Partition net; 65. L-shaped plate; 66. Insert rod; 67. Socket; 68. Pull rope; 69. Spike; 610. Slide plate; 611. Slide groove; 7. Auxiliary device; 71. Slide rail; 72. Slider; 73. Round plate; 74. Spring; 75. Smoothing plate; 76. Pull plate; 77. Telescopic rod. DETAILED DESCRIPTION

[0028] Reference Figure 1-6 As shown, this embodiment discloses an automobile gear processing electroplating device, including a workbench 1, the upper surface of the workbench 1 is fixedly connected to a plating pool 5, the upper surface of the workbench 1 is fixedly connected to two mutually symmetrical guide rails 2 by means of a bracket, the surfaces of the two guide rails 2 are slidably connected to the same moving part 3, the bottom of the moving part 3 is fixedly connected to a cylinder 4, and the output end of the cylinder 4 is provided with a partition device 6.

[0029] Reference Figure 1-6As shown, the partition device 6 includes a pad 61, which is fixedly connected to the output end of the cylinder 4, and four support rods 62 are fixedly connected to the bottom of the pad 61. A plurality of mounting frames 63 are provided at the bottom of the pad 61, and a partition net 64 is fixedly connected inside the mounting frame 63. Both sides of the mounting frame 63 are fixedly connected with L-shaped plates 65, and insertion rods 66 are slidably provided at the L-shaped plates 65 corresponding to the support rods 62. A plurality of insertion holes 67 are evenly opened on the arc surface of the support rod 62, and the size of the insertion holes 67 is adapted to the size of the insertion rods 66. Before the gear needs to be electroplated, the installation frame 63 is first moved and moved to the middle of the four support rods 62. At this time, the insertion rod 66 on the L-shaped plate 65 is moved, and the insertion rod 66 passes through the L-shaped plate 65 and is inserted into the insertion hole 67 of the support rod 62, thereby achieving the effect of fixing the installation frame 63 and facilitating the staff to adjust the distance between the two partition nets 64 to adapt to gears of different thicknesses. Thereafter, the gear to be electroplated is placed on the partition net 64 of the installation frame 63 to separate the gears up and down. Finally, the moving part 3 slides on the guide rail 2, and the moving part 3 and the pad 61 are moved to the top of the electroplating tank 5, and the cylinder 4 on the moving part 3 is opened. The cylinder 4 carries the pad 61, the partition net 64 and the gear into the electroplating tank 5 for electroplating. The effect of separating a batch of multiple gears is achieved through the separation device 6, so that multiple gears can be electroplated at the same time, avoiding the accumulation of gears and improving the efficiency of gear electroplating.

[0030] Reference Figure 1-6 As shown, a slide groove 611 is provided at the position of the support rod 62 corresponding to the socket 67, and a slide plate 610 is fixedly connected to both sides of the installation frame 63, and the slide plate 610 is slidably adapted to the slide groove 611. By moving the slide plate 610 of the installation frame 63 in the slide groove 611 of the support rod 62, the effect of limiting the moving direction of the installation frame 63 is achieved, and the stability of the movement of the installation frame 63 is improved. A pull rope 68 is fixedly connected to the end of the plug rod 66 away from the socket 67, and one end of the pull rope 68 is fixedly connected to the L-shaped plate 65. By setting the pull rope 68, the effect of limiting the maximum displacement of the plug rod 66 is achieved, so as to prevent the plug rod 66 from falling when not in use. A sharp protrusion 69 is fixedly connected to the end of the plug rod 66 close to the socket 67, and the tip of the sharp protrusion 69 is away from the plug rod 66. By setting the sharp protrusion 69, it is convenient for the staff to insert the plug rod 66 into the socket 67, which brings convenience to the staff.

[0031] Reference Figure 1-6As shown, the upper surface of the mounting frame 63 is provided with an auxiliary device 7, which includes two mutually symmetrical slide rails 71, the two slide rails 71 are fixedly connected to the upper surface of the mounting frame 63, a slider 72 is slidably connected inside the slide rail 71, one end of the slider 72 is fixedly connected to a circular plate 73, the upper surface of the circular plate 73 is fixedly connected to a spring 74, and the ends of the two springs 74 away from the circular plate 73 are fixedly connected to the same trowel plate 75. After placing the gear on the partition net 64, the staff pulls the trowel plate 75 upwards, and the trowel plate 75 deforms with the spring 74. When the trowel plate 75 is adapted to the thickness of the gear, the staff moves the trowel plate 75 in parallel, and the trowel plate 75 smoothes the gears on the partition net 64 to avoid the stacking of the gears on the partition net 64. Finally, the staff releases the trowel plate 75, and under the action of the resetting elastic force of the spring 74, the trowel plate 75 moves back to its original position, which is convenient for the staff to use next time. The auxiliary device 7 achieves the effect of smoothing the gears on the partition net 64, further avoiding the occurrence of gear stacking.

[0032] Reference Figure 1-6 As shown, a pull plate 76 is fixedly connected to the upper surface of the trowel plate 75, and the surface of the pull plate 76 is provided with anti-slip grooves. The pull plate 76 is provided to facilitate the staff to move the trowel plate 75, which brings convenience to the staff. A telescopic rod 77 is provided inside the spring 74, and the two ends of the telescopic rod 77 are respectively fixedly connected to the circular plate 73 and the trowel plate 75. The telescopic rod 77 is provided to limit the direction of the elastic force of the spring 74, thereby preventing the spring 74 from bending.

[0033] Working principle: before the gear needs to be electroplated, first move the installation frame 63, move the installation frame 63 to the middle of the four support rods 62, align the slide plate 610 of the installation frame 63 with the slide groove 611 of the support rod 62, and insert the slide plate 610 into the slide groove 611, so as to achieve the effect of limiting the moving direction of the installation frame 63. At this time, move the insertion rod 66 on the L-shaped plate 65, and the insertion rod 66 passes through the L-shaped plate 65 with the help of the sharp protrusion 69 and is inserted into the insertion hole 67 of the support rod 62, so as to achieve the effect of fixing the installation frame 63, and at the same time facilitate the staff to adjust the distance between the two partition nets 64 , in order to adapt to gears of different thicknesses, the gears to be electroplated are then placed on the partition net 64 of the mounting frame 63 to separate the gears up and down, and finally the moving part 3 slides on the guide rail 2, and the moving part 3 and the pad 61 are moved to the top of the electroplating tank 5, and the cylinder 4 on the moving part 3 is opened. The cylinder 4 carries the pad 61, the partition net 64 and the gears into the electroplating tank 5 for electroplating. The separator 6 achieves the effect of separating a batch of multiple gears, so that multiple gears can be electroplated at the same time, avoiding the accumulation of gears and improving the efficiency of gear electroplating.

[0034] After placing the gears on the partition net 64, the staff pulls the trowel plate 75 upwards through the pull plate 76, deforming the trowel plate 75 with the spring 74, extending the telescopic rod 77, and when the trowel plate 75 is matched with the thickness of the gear, the staff moves the trowel plate 75 parallel to the pull plate 76, and the trowel plate 75 smoothes the gears on the partition net 64 to avoid stacking of the gears on the partition net 64. Finally, the staff releases the pull plate 76, and under the action of the reset force of the spring 74, the trowel plate 75 moves back to its original position, which is convenient for the staff to use next time. The auxiliary device 7 is used to achieve the effect of smoothing the gears on the partition net 64, further avoiding the occurrence of gear stacking.

Claims

1. An automobile gear processing electroplating device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to an electroplating pool (5); the upper surface of the workbench (1) is fixedly connected to two mutually symmetrical guide rails (2) by means of a bracket; the surfaces of the two guide rails (2) are slidably connected to a same moving member (3); the bottom of the moving member (3) is fixedly connected to a cylinder (4); a partition device (6) is provided at the output end of the cylinder (4); the partition device (6) comprises a pad (61); the pad (61) is fixedly connected to the output end of the cylinder (4); the pad (61) is ) is fixedly connected to the bottom of four support rods (62), a plurality of installation frames (63) are arranged at the bottom of the pad (61), a partition net (64) is fixedly connected inside the installation frame (63), L-shaped plates (65) are fixedly connected to both sides of the installation frame (63), and an insertion rod (66) is slidably inserted at the position of the L-shaped plate (65) corresponding to the support rod (62), and a plurality of insertion holes (67) are evenly opened on the arc surface of the support rod (62), and the size of the insertion hole (67) is adapted to the size of the insertion rod (66).

2. The automotive gear processing electroplating device according to claim 1, characterized in that: A sliding groove (611) is provided at a position of the support rod (62) corresponding to the insertion hole (67), and slide plates (610) are fixedly connected to both sides of the installation frame (63), and the slide plates (610) are slidably matched with the sliding groove (611).

3. The automotive gear processing electroplating device according to claim 1, characterized in that: One end of the insertion rod (66) away from the insertion hole (67) is fixedly connected to a pull rope (68), and one end of the pull rope (68) is fixedly connected to the L-shaped plate (65).

4. The automotive gear processing electroplating device according to claim 1, characterized in that: One end of the insertion rod (66) close to the insertion hole (67) is fixedly connected with a pointed protrusion (69), and the tip of the pointed protrusion (69) is away from the insertion rod (66).

5. The automotive gear processing electroplating device according to claim 1, characterized in that: An auxiliary device (7) is provided on the upper surface of the installation frame (63), and the auxiliary device (7) comprises two mutually symmetrical slide rails (71). The two slide rails (71) are fixedly connected to the upper surface of the installation frame (63), and a slider (72) is slidably connected inside the slide rail (71). One end of the slider (72) is fixedly connected to a circular plate (73), and a spring (74) is fixedly connected to the upper surface of the circular plate (73), and one end of the two springs (74) away from the circular plate (73) is fixedly connected to the same trowel plate (75).

6. The automotive gear processing electroplating device according to claim 5, characterized in that: A pull plate (76) is fixedly connected to the upper surface of the trowel plate (75), and the surface of the pull plate (76) is provided with anti-slip grooves.

7. The automotive gear processing electroplating device according to claim 5, characterized in that: A telescopic rod (77) is arranged inside the spring (74), and two ends of the telescopic rod (77) are respectively fixedly connected to the circular plate (73) and the trowel plate (75).

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