Tool for assembling gearbox support assembly

By designing the assembly tool for gearbox bracket assembly, the first and second positioning components of the positioning device are used to solve the assembly error problem between the suspended soft shaft, the suspended bracket and the suspended hanging, achieving high-precision Positioning and assembly improves work efficiency and reduces labor intensity.

CN222450018UActive Publication Date: 2025-02-11潍柴新能源商用车有限公司
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Patent Information

Application Number
CN202421204596.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the assembly process of the transmission bracket assembly, there is assembly error between the suspended soft shaft, the suspended bracket and the suspended hanging, resulting in low positioning accuracy, making it difficult for workers to operate the power tools, increasing labor intensity and reducing work efficiency.

Method used

A gearbox bracket assembly assembly assembly is designed, including a base and a positioning device connected to the base, the positioning device includes a first positioning assembly for assembling the suspension soft shaft and the suspension bracket, and for assembling the suspension A bracket assembly and a second positioning assembly for suspending the suspension. The first positioning assembly is provided with a first positioning slot for mounting the suspended soft shaft and a first positioning pin for connecting the suspension bracket.

Benefits of technology

Through the use of positioning devices, the suspended soft shaft, suspended bracket and suspended hanging can be accurately positioned, which reduces assembly errors, improves positioning accuracy, reduces labor intensity, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222450018U_ABST
Patent Text Reader

Abstract

The utility model discloses a tool for assembling a gearbox support assembly, and relates to the technical field of gearbox assembling tools. Comprising a base and a positioning device connected to the base. The positioning device comprises a first positioning assembly and a second positioning assembly, wherein the first positioning assembly is used for assembling a suspension flexible shaft and a suspension support to form a suspension support assembly, and the second positioning assembly is used for assembling the suspension support assembly and a suspension hanger to form a gearbox support assembly. The first positioning assembly is provided with a first positioning groove used for installing the suspension flexible shaft and at least two first positioning pins used for being connected with the suspension support. The suspension flexible shaft, the suspension support and the suspension hanger are positioned, the positioning precision is guaranteed, relative deviation is prevented, the assembly error is reduced, and the labor efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gearbox assembly tooling, and in particular relates to a gearbox bracket assembly assembly tooling. Background Art

[0002] The gearbox bracket assembly is composed of three parts: suspension flexible shaft, suspension bracket and suspension hanger, which are screwed together. During assembly, the suspension hanger and the suspension flexible shaft must be assembled first, and the nuts must be tightened. Then the assembled sub-assembly must be assembled with the suspension bracket and tightened with nuts.

[0003] The traditional method is to connect the suspension hanger with the locating pin on one side of the suspension flexible shaft during assembly, and then connect the suspension flexible shaft to the suspension bracket through bolts. Since there is only one locating pin, it can only be connected to the suspension bracket at one point, and there is a gap of about 1mm between the bolt hole and the through hole of the suspension bracket at the other point, so there is still a moving gap between the suspension flexible shaft and the suspension bracket. It is difficult to ensure the centering accuracy between the suspension flexible shaft and the suspension bracket by manual positioning by workers alone, resulting in a decrease in positioning accuracy. Similarly, by using the suspension flexible shaft to align the suspension bracket with the locating pin on the other side, the suspension flexible shaft can be easily connected to the suspension bracket. The positioning pin on one side is docked with the suspension hanger, and then connected to the suspension hanger by bolts. Since there is a gap of about 1 mm between the bolt hole of the suspension flexible shaft and the through hole of the suspension hanger, there is still a moving gap between the suspension flexible shaft and the suspension hanger. It is difficult to ensure the centering accuracy by manual centering by workers alone, and it is easy to cause position offset between the suspension flexible shaft and the suspension hanger, resulting in inaccurate positioning. In addition, it is inconvenient to operate power tools during the centering process, and manual tightening increases labor intensity, reduces work efficiency, and has a high return rate for defective products. Utility Model Content

[0004] The utility model provides a tool for assembling a gearbox bracket assembly to solve the problems of assembly error, low centering accuracy, reduced assembly positioning accuracy, inconvenience in operating electric tools and low assembly work efficiency during the assembly of a suspension flexible shaft, a suspension bracket and a suspension hanger.

[0005] The technical solution adopted by the utility model is:

[0006] A tool for assembling a gearbox bracket assembly, the gearbox bracket assembly includes a suspension flexible shaft, a suspension bracket and a suspension hanger; includes a base and a positioning device connected to the base;

[0007] The positioning device includes a first positioning component for assembling a suspension flexible shaft and a suspension bracket to form a suspension bracket assembly, and a second positioning component for assembling a suspension bracket assembly and a suspension hanger to form a gearbox bracket assembly; the first positioning component is provided with a first positioning groove for installing the suspension flexible shaft and at least two first positioning pins for connecting the suspension bracket.

[0008] The utility model also has the following additional technical features:

[0009] The first positioning assembly includes a first support connected to the base and a first positioning seat connected to the first support;

[0010] The first positioning seat comprises a positioning plate and a positioning block, the positioning plate is connected to the first support, and the positioning block is connected to the positioning plate; or,

[0011] The first positioning seat includes a positioning block, and the positioning block has a positioning platform protruding from the positioning block in a horizontal direction.

[0012] The suspension bracket has a fixed end and a connecting end inclined to the fixed end; the positioning block has a positioning end parallel to the connecting end of the suspension bracket, so that the suspension flexible shaft installed on the positioning end is parallel to the connecting end of the suspension bracket for assembly.

[0013] The positioning plate is connected to at least two first positioning pins protruding upward and used for connecting to the fixed end of the suspension bracket, and the first positioning groove is formed on a side of the positioning block away from the first positioning pins.

[0014] Positioning steps are formed on both side walls of the notch of the first positioning groove, and the positioning steps have step surfaces abutting against the bottom wall of the suspension flexible shaft to limit the bottom wall of the suspension flexible shaft along the axial direction of the first positioning groove.

[0015] The second positioning assembly includes a second support and a second positioning seat, the second support is connected to the base, the second positioning seat is symmetrically connected to both sides of the second support along the length direction of the second support, and the top of the second positioning seat has a second positioning pin for installing the fixed end of the suspension bracket.

[0016] The second positioning assembly includes a second support, the second support is connected to the base, the top of the second support has at least two positioning bosses protruding and connected to the second support, and the positioning boss has a second positioning pin for installing the fixed end of the suspension bracket.

[0017] A second positioning groove for installing the suspension bracket assembly is formed between the two positioning bosses; the second positioning groove has a first abutting surface for abutting against two sides of the suspension bracket, and a second abutting surface abutting against the outer wall of the connecting end of the suspension bracket.

[0018] The base also has a handle, and the handle is connected to two sides of the extension direction of the base.

[0019] The bottom of the base is connected with supporting legs, and the supporting legs are distributed at the four corners of the base.

[0020] Due to the adoption of the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0021] 1. A tool for assembling a gearbox bracket assembly, the gearbox bracket assembly comprising a suspension flexible shaft, a suspension bracket and a suspension hanger; comprising a base and a positioning device connected to the base; the positioning device comprises a first positioning component for assembling the suspension flexible shaft and the suspension bracket to form a suspension bracket assembly, and a second positioning component for assembling the suspension bracket assembly and the suspension hanger to form a gearbox bracket assembly; the first positioning component is provided with a first positioning groove for installing the suspension flexible shaft and at least two first positioning pins for connecting the suspension bracket.

[0022] The suspension flexible shaft of the gearbox bracket assembly is first connected to the suspension bracket to form a suspension bracket assembly, and then the suspension bracket assembly is assembled with the suspension hanger. Therefore, by setting the positioning device with a first positioning component, the suspension flexible shaft and the suspension bracket can be assembled to form a suspension bracket assembly, and then the suspension bracket assembly and the suspension hanger are assembled by the second positioning component of the positioning device to realize the connection between the suspension bracket assembly and the suspension hanger to form a gearbox bracket assembly. In the process of assembling the suspension flexible shaft and the suspension bracket by the first positioning component, the suspension is aligned with the first positioning groove of the first positioning component. The flexible shaft can be positioned, and the first positioning pin can be used to position the suspension bracket, thereby ensuring the installation position of the suspension flexible shaft and the suspension bracket, and then the suspension flexible shaft is connected to the suspension bracket by bolts to ensure the positioning accuracy between the suspension flexible shaft and the suspension bracket, prevent the suspension flexible shaft and the suspension bracket from relative displacement, and reduce assembly errors. Since the first positioning component can realize the positioning of the suspension flexible shaft and the suspension bracket, the second positioning component can realize the positioning of the suspension flexible shaft, the suspension bracket and the suspension hanging. Therefore, workers can free their hands to operate power tools conveniently, improve labor efficiency and reduce labor intensity.

[0023] 2. As a preferred embodiment of the present utility model, the first positioning assembly includes a first support connected to the base and a first positioning seat connected to the first support; the first positioning seat includes a positioning plate and a positioning block, the positioning plate is connected to the first support, and the positioning block is connected to the positioning plate; or, the first positioning seat includes a positioning block, and the positioning block has a positioning platform protruding from the positioning block in a horizontal direction.

[0024] The first positioning seat has two implementation modes, one of which is that the first positioning seat includes two detachably connected positioning plates and a positioning block, the positioning plate serves as a structure connected to the first support, and the positioning block is connected to the positioning plate; another implementation mode is that the first positioning seat includes a positioning block, the positioning block has a protruding positioning platform, and the positioning platform and the positioning block are connected to form an integrated structure; the purpose of these two implementation modes is that the first positioning seat can be a detachable structure or a non-detachable structure, so as to facilitate more choices according to needs in actual applications.

[0025] 3. As a preferred embodiment of the present invention, the suspension bracket has a fixed end and a connecting end inclined to the fixed end; the positioning block has a positioning end parallel to the connecting end of the suspension bracket, so that the suspension flexible shaft installed on the positioning end is parallel to the connecting end of the suspension bracket for assembly.

[0026] Since the suspension bracket has a fixed end and a connecting end, and the connecting end is arranged at an angle, in order to ensure the positioning accuracy of the connection between the suspension flexible shaft and the suspension bracket, the positioning block needs to have a positioning end that can be parallel to the connecting end of the suspension bracket. By installing the suspension flexible shaft in the positioning end, the suspension flexible shaft is also parallel to the connecting end of the suspension bracket, thereby facilitating the assembly between the suspension bracket and the suspension flexible shaft and ensuring the positioning accuracy of the suspension flexible shaft and the suspension bracket.

[0027] 4. As a preferred embodiment of the present utility model, the positioning plate is connected with at least two of the first positioning pins protruding upward for connecting to the fixed end of the suspension bracket, and the first positioning groove is formed on the side of the positioning block away from the first positioning pin.

[0028] The positioning plate is provided with at least two first positioning pins, the purpose of the first positioning pins is to realize the positioning connection of the suspension bracket, so that the suspension bracket is fixed on the first positioning component, and the positioning block is provided with a first positioning groove, the purpose of the first positioning groove is to realize the positioning connection of the suspension flexible shaft, so that the suspension flexible shaft and the suspension bracket are respectively positioned at accurate positions, thereby improving the accuracy of assembly and realizing rapid positioning and assembly.

[0029] 5. As a preferred embodiment of the present invention, both side walls of the notch of the first positioning groove are formed with positioning steps, and the positioning steps have a step surface abutting against the bottom wall of the suspension flexible shaft to limit the bottom wall of the suspension flexible shaft along the axial direction of the first positioning groove.

[0030] The notch of the first positioning groove is provided with a positioning step. The purpose of the positioning step is to be able to be used to position the suspension flexible shaft. The step surface of the positioning step can abut against the bottom wall of the suspension flexible shaft, thereby ensuring the installation accuracy of the suspension flexible shaft. The suspension flexible shaft will not move downward along the first positioning groove, thereby ensuring the installation position of the suspension flexible shaft, facilitating installation with the suspension bracket, and improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0032] Figure 1 It is a side structural diagram of a tooling for assembling a gearbox bracket assembly according to one embodiment of the utility model;

[0033] Figure 2 This is a front structural diagram of a tooling for assembling a gearbox bracket assembly according to an embodiment of the utility model;

[0034] Figure 3 A side structural diagram of a gearbox bracket assembly installed with a tooling for assembling a gearbox bracket assembly according to an embodiment of the utility model;

[0035] Figure 4 It is a structural schematic diagram of a suspension flexible shaft of a tooling for assembling a gearbox bracket assembly according to an embodiment of the utility model;

[0036] Figure 5 It is a structural schematic diagram of the gearbox bracket assembly;

[0037] In the figure,

[0038] 1 base;

[0039] 2 first positioning assembly, 21 first support, 22 first positioning seat, 221 positioning block, 222 positioning plate;

[0040] 3 second positioning assembly, 31 second support, 32 second positioning seat;

[0041] 4 first positioning groove, 5 second positioning groove, 6 first positioning pin, 7 second positioning pin, 8 bolt, 9 pin shaft, 10 guide inclined surface, 11 handle, 12 supporting leg, 13 first end of base, 14 second end of base, 15 suspension flexible shaft, 16 suspension bracket, 17 suspension hanging, 18 positioning step. DETAILED DESCRIPTION

[0042] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0043] In addition, in the description of the present invention, it should be understood that the terms "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0044] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "implementation method", "example", "one embodiment", "example" or "specific example" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0046] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0047] The utility model relates to a tool for assembling a gearbox bracket assembly, such as Figure 1-5As shown, the gearbox bracket assembly includes a suspension flexible shaft 15, a suspension bracket 16 and a suspension hanger 17; includes a base 1 and a positioning device connected to the base 1; the positioning device includes a first positioning component 2 for assembling the suspension flexible shaft 15 and the suspension bracket 16 to form a suspension bracket 16 assembly, and a second positioning component 3 for assembling the suspension bracket assembly and the suspension hanger 17 to form a gearbox bracket assembly; the first positioning component 2 is provided with a first positioning groove 4 for installing the suspension flexible shaft 15 and at least two first positioning pins 6 for connecting the suspension bracket 16.

[0048] like Figure 5 As shown, the suspension flexible shaft 15 of the gearbox bracket assembly is first connected to the suspension bracket 16 to form the suspension bracket 16 assembly, and then the suspension bracket 16 assembly is assembled with the suspension hanger 17 to form the gearbox bracket assembly.

[0049] like Figure 4 As shown, the suspension flexible shaft 15 includes a flexible shaft body, a pin shaft 9 and a bolt 8, wherein the bolt 8 has threads, and the pin shaft 9 is used for docking and connecting with the suspension bracket 16 or the suspension hanger 17; Figure 4 In the orientation shown, the top and bottom of the suspension flexible shaft 15 are respectively provided with bolts 8, the bolt 8 located at the top is used for threaded connection with the through hole of the suspension bracket 16, and the bolt 8 located at the bottom is used for threaded connection with the through hole of the suspension hanger 17; the top and bottom of the suspension flexible shaft 15 are respectively provided with pins 9, the pin 9 located at the top is used for centering with the hole of the suspension bracket 16, and the pin 9 located at the bottom is used for centering with the hole of the suspension hanger 17.

[0050] The present application provides a positioning device with a first positioning component 2, which can assemble the suspension flexible shaft 15 and the suspension bracket 16 to form a suspension bracket 16 assembly, and then assemble the suspension bracket 16 assembly and the suspension hanger 17 through the second positioning component 3 of the positioning device, so that the suspension bracket 16 assembly and the suspension hanger 17 are connected to form a gearbox bracket assembly. In the process of assembling the suspension flexible shaft 15 and the suspension bracket 16 by the first positioning component 2, the suspension flexible shaft 15 is positioned by the first positioning groove 4 of the first positioning component 2, and the first positioning pin 6 can position the suspension bracket 16, so that Ensure the installation position of the suspension flexible shaft 15 and the suspension bracket 16, and then connect the suspension flexible shaft 15 and the suspension bracket 16 through the bolt 8 to ensure the positioning accuracy between the suspension flexible shaft 15 and the suspension bracket 16, prevent the suspension flexible shaft 15 and the suspension bracket 16 from relative displacement, and reduce the assembly error. Since the first positioning component 2 can realize the positioning of the suspension flexible shaft 15 and the suspension bracket 16, the second positioning component 3 can realize the positioning of the suspension flexible shaft 15, the suspension bracket 16 and the suspension hanger 17, therefore, the workers can free their hands to operate the power tools conveniently, improve labor efficiency and reduce labor intensity.

[0051] Preferably, the first positioning assembly 2 and the second positioning assembly 3 are respectively arranged above the base 1, and the first positioning assembly 2 and the second positioning assembly 3 are separated by a preset distance. After the suspension bracket 16 assembly is installed on the first positioning assembly 2, Figure 3 As shown, the suspension bracket 16 assembly is turned over and placed on the second positioning component 3, and the suspension bracket 16 assembly and the suspension hanger 17 are assembled on the second positioning component 3 to form a gearbox bracket assembly.

[0052] As a preferred embodiment, the first positioning assembly 2 includes a first support 21 connected to the base 1 and a first positioning seat 22 connected to the first support 21; the first positioning seat 22 includes a positioning plate 222 and a positioning block 221, the positioning plate 222 is connected to the first support 21, and the positioning block 221 is connected to the positioning plate 222; or, the first positioning seat 22 includes a positioning block 221, and one side of the positioning block 221 connected to the first support 21 has a positioning platform protruding from the positioning block 221 in a horizontal direction.

[0053] In this implementation mode, the following two different embodiments may be used, but the specific application may not be limited to the structures listed in the embodiments of this application:

[0054] Example 1: Figure 1 and Figure 2 As shown, the first positioning seat 22 includes a positioning plate 222 and a positioning block 221. The positioning plate 222 is connected to the top of the first support 21, and the positioning block 221 is connected to the top of the positioning plate 222. The size of the positioning plate 222 is larger than that of the positioning block 221, in order to reserve space for installing multiple first positioning pins 6. The positioning block 221 is connected to one side of the positioning plate 222 facing the first end 13 of the base, and the first positioning pin 6 is connected to the other side of the positioning plate 222 facing the second end 14 of the base.

[0055] A first positioning groove 4 is formed on one side of the positioning block 221 facing the first end 13 of the base. When in use, the suspension flexible shaft 15 is installed in the first positioning groove 4. The bottom wall of the suspension flexible shaft 15 abuts against the step surface described below, so that the top surface of the suspension flexible shaft 15 protrudes from the first positioning groove 4. Therefore, in order to facilitate the installation of the suspension bracket 16, the suspension bracket 16 needs to be positioned and installed above the suspension flexible shaft 15 and corresponding to the installation position of the suspension flexible shaft 15. Therefore, it is necessary to connect a plurality of first positioning pins 6 to the side of the positioning plate 222 away from the positioning block 221. When in use, the fixed end of the suspension bracket 16 is matched with the plurality of first positioning pins 6, so that the suspension bracket 16 is positioned and installed on the positioning plate 222. At this time, the connecting end of the suspension bracket 16 is opposite to the suspension flexible shaft 15, and the through hole of the suspension bracket 16 is opposite to the bolt 8 hole of the suspension flexible shaft 15. The two are tightened and connected by the bolt 8 through an electric tool, thereby improving the positioning accuracy of the installation.

[0056] It is worth noting that the first end 13 of the base is an end along the width direction of the base 1 , and the second end 14 of the base is opposite to the first end along the width direction of the base 1 .

[0057] Embodiment 2: The first positioning seat 22 includes a positioning block 221, and the positioning block 221 has a positioning platform protruding from the positioning block 221 in the horizontal direction. The positioning block 221 of the first positioning seat 22 is directly connected to the first support 21, and the positioning block 221 is provided with a positioning platform protruding in the horizontal direction. The purpose of providing the positioning platform is to facilitate the installation of the first positioning pin 6. The positioning block 221 has the first positioning groove 4 described below, and the suspension flexible shaft 15 is installed and positioned in the first positioning groove 4, and the suspension bracket 16 is positioned on the positioning platform, thereby ensuring the position where the suspension flexible shaft 15 and the suspension bracket 16 are docked, and improving the positioning accuracy of the connection between the suspension flexible shaft 15 and the suspension bracket 16.

[0058] The above two embodiments are arranged in this way so that the first positioning seat 22 can be a detachable structure or a non-detachable structure, which is convenient for making more choices according to needs in actual applications.

[0059] As a preferred embodiment, the suspension bracket 16 has a fixed end and a connecting end inclined to the fixed end; the positioning block 221 has a positioning end parallel to the connecting end of the suspension bracket 16, so that the suspension flexible shaft 15 installed on the positioning end is parallel to the connecting end of the suspension bracket 16 for assembly.

[0060] In this embodiment, the arrangement of the positioning block 221 and the positioning plate 222 is not limited by the present application, and any of the following embodiments may be adopted:

[0061] Example 1: Figure 3As shown, as a preferred embodiment, the top surface of the positioning plate 222 is horizontally arranged, and the top surface of the positioning block 221 connected above the positioning plate 222 is inclined. The inclination angle of the top surface of the positioning block 221 is consistent with the inclination angle of the connecting end of the suspension bracket 16, and the extension direction of the top surface of the positioning block 221 is parallel to the inclination direction of the connecting end of the suspension bracket 16. The purpose is to achieve that when the suspension flexible shaft 15 is installed in the first positioning groove 4 and the suspension bracket 16 is installed on the positioning plate 222, the top surface of the suspension flexible shaft 15 can be parallel to the bottom surface of the connecting end of the suspension bracket 16, thereby ensuring the connection between the suspension flexible shaft 15 and the suspension bracket 16, passing the bolt 8 of the suspension flexible shaft 15 through the through hole of the suspension bracket 16, and tightening the nut and the bolt 8 by an electric tool, thereby improving the installation accuracy of the suspension flexible shaft 15 and the suspension bracket 16 and improving work efficiency.

[0062] Embodiment 2: The positioning plate 222 is connected to the first support 21, and the top surface of the positioning plate 222 is inclined. The inclination angle is the same as the inclination angle of the connecting end of the suspension bracket 16. The inclination direction of the positioning plate 222 is opposite to the inclination direction of the suspension bracket 16, so as to offset the inclination angle of the suspension bracket 16, so that the connecting end of the suspension bracket 16 is arranged in the horizontal direction; the top surface of the positioning block 221 is horizontal, so that the top surface of the suspension flexible shaft 15 installed in the first positioning groove 4 of the positioning block 221 is parallel to the bottom surface of the connecting end of the suspension bracket 16, thereby ensuring the connection between the suspension flexible shaft 15 and the suspension bracket 16.

[0063] Because the suspension bracket 16 has a fixed end and a connecting end, and the connecting end is inclined relative to the fixed end, in order to ensure the positioning accuracy of the connection between the suspension flexible shaft 15 and the suspension bracket 16, the positioning block 221 needs to have a positioning end that can be parallel to the connecting end of the suspension bracket 16. By installing the suspension flexible shaft 15 in the positioning end, the suspension flexible shaft 15 is also parallel to the connecting end of the suspension bracket 16, thereby facilitating the assembly between the suspension bracket 16 and the suspension flexible shaft 15 and ensuring the positioning accuracy of the suspension flexible shaft 15 and the suspension bracket 16.

[0064] As a preferred embodiment, the positioning plate 222 is connected with at least two first positioning pins 6 protruding upward for connecting to the fixed end of the suspension bracket 16, and the first positioning groove 4 is formed on the side of the positioning block 221 away from the first positioning pin 6.

[0065] The positioning plate 222 is provided with at least two first positioning pins 6, the purpose of the first positioning pins 6 is to realize the positioning connection of the suspension bracket 16, so that the suspension bracket 16 is fixed on the first positioning component 2, and the positioning block 221 is provided with a first positioning groove 4, the purpose of the first positioning groove 4 is to realize the positioning connection of the suspension flexible shaft 15, so that the suspension flexible shaft 15 and the suspension bracket 16 are respectively positioned at accurate positions, thereby improving the accuracy of assembly and realizing rapid positioning and assembly.

[0066] As a preferred embodiment, positioning steps 18 are formed on both side walls of the notch of the first positioning groove 4, and the positioning steps 18 have a step surface abutting against the bottom wall of the suspension flexible shaft 15 to limit the bottom wall of the suspension flexible shaft 15 along the axial direction of the first positioning groove 4.

[0067] The notch of the first positioning groove 4 is provided with a positioning step 18. The purpose of the positioning step 18 is to be able to be used to position the suspension flexible shaft 15. The step surface of the positioning step 18 can abut against the bottom wall of the suspension flexible shaft 15, thereby ensuring the installation accuracy of the suspension flexible shaft 15. The suspension flexible shaft 15 will not move downward along the first positioning groove 4, thereby ensuring the installation position of the suspension flexible shaft 15, facilitating installation with the suspension bracket 16, and improving the efficiency of assembly.

[0068] The structure of the second positioning component 3 is not limited by the present application, and any of the following implementations may be adopted:

[0069] Embodiment 1: The second positioning assembly 3 includes a second support 31 and a second positioning seat 32, the second support 31 is connected to the base 1, the second positioning seat 32 is symmetrically connected to both sides of the second support 31 along the length direction of the second support 31, and the top of the second positioning seat 32 has a second positioning pin 7 for installing the fixed end of the suspension bracket 16.

[0070] The second support 31 is used to support and connect the second positioning seat 32. The second positioning seat 32 is used to install and position the suspension bracket 16 assembly formed by the fully assembled suspension flexible shaft 15 and the suspension bracket 16, and to position and connect the suspension hanger 17 to the second positioning seat 32 to complete the assembly with the suspension bracket 16; the top of the second positioning seat 32 has a plurality of second positioning pins 7, and the second positioning pins 7 are symmetrically connected to the top of the second support 31, the purpose is to facilitate the symmetrical connection with the suspension bracket 16 in the suspension bracket 16 assembly, and ensure that the suspension bracket 16 is evenly stressed on the second positioning seat 32. Figure 3As shown, after the suspension bracket 16 assembly is taken out from the first positioning component 2 and turned over, the two positioning holes connecting the suspension bracket 16 of the suspension bracket 16 assembly with the first positioning pin 6 are respectively positioned with the second positioning pin 7, and the complete suspension bracket 16 assembly is positioned on the second support 31, and the through hole of the suspension hanger 17 for docking with the bolt 8 of the suspension flexible shaft 15 is sleeved on the outer side of the bolt 8 of the corresponding suspension flexible shaft 15, and the pin shaft 9 of the suspension flexible shaft 15 is positioned with the hole of the suspension hanger 17, and the side surface of the suspension hanger 17 can abut against the side surface of the second support 31 facing the second end 14 of the base, so as to realize the dual positioning of the positioning point where the pin shaft 9 of the suspension hanger 17 is located and the positioning surface where the second support 31 and the side surface of the suspension hanger 17 are located, and the bolt 8 can be tightened by an electric tool to assemble the suspension hanger 17 and the suspension bracket 16 assembly.

[0071] It is worth noting that the bottom wall of the second positioning groove 5 has an inclined guide slope 10, the purpose of which is to be able to adapt to the connecting end of the suspension bracket 16 of the suspension bracket 16 assembly, and the side walls of the second positioning groove 5 are used to abut and connect with the two sides of the suspension bracket 16 to achieve the positioning of the two sides of the suspension bracket 16, thereby ensuring that the suspension bracket 16 assembly is fixed in the second positioning groove 5, preventing the suspension bracket 16 assembly and the suspension hanger 17 from offsetting between the suspension hanger 17 and the suspension bracket 16 assembly during the subsequent installation process, thereby further improving the positioning accuracy.

[0072] Embodiment 2: The second positioning assembly 3 includes a second support 31, which is connected to the base 1. The top of the second support 31 has at least two positioning bosses protruding from the second support 31, and the positioning boss has a second positioning pin 7 for installing the fixed end of the suspension bracket 16.

[0073] In the second embodiment, the top of the second support 31 has a positioning boss protruding upward, and a second positioning pin 7 is provided above the positioning boss to facilitate positioning and installation with the suspension bracket 16 in the suspension bracket 16 assembly.

[0074] As a preferred embodiment, a second positioning groove 5 for installing the suspension bracket 16 assembly is formed between the two positioning bosses; the second positioning groove 5 has a first abutting surface for abutting against two sides of the suspension bracket 16, and a second abutting surface abutting against the outer wall of the connecting end of the suspension bracket 16.

[0075] Since the positioning boss protrudes from the second support 31, a hollow second positioning groove 5 is formed between the positioning bosses of the second support 31, and the bottom wall of the second positioning groove 5 is inclined so as to be able to abut against the suspension bracket 16 in the inverted suspension bracket 16 assembly to achieve the positioning of the suspension bracket 16.

[0076] As a preferred embodiment, the base 1 further has a handle 11 , and the handle 11 is connected to both sides of the base 1 in the extension direction.

[0077] The handles 11 are installed on both sides of the base 1 to facilitate workers to move the position of the entire gearbox bracket assembly on both sides of the base 1.

[0078] As a preferred embodiment, the bottom of the base 1 is connected to support legs 12 , and the support legs 12 are distributed at the four corners of the base 1 .

[0079] The purpose of the support legs 12 provided at the bottom of the base 1 is to prevent the base 1 from generating friction with the platform or the ground at the bottom, and to increase the height of the base 1 so that the tooling used for assembling the gearbox bracket assembly will not be soaked by moisture accumulated on the platform or the ground, thereby affecting the use of the power tool.

[0080] The parts not described in the present invention can be realized by adopting or drawing on the existing technology.

[0081] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0082] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.

Claims

1. A tool for assembling a gearbox bracket assembly, the gearbox bracket assembly comprising a suspension flexible shaft, a suspension bracket and a suspension hanger; characterized in that: It includes a base and a positioning device connected to the base; The positioning device includes a first positioning component for assembling a suspension flexible shaft and a suspension bracket to form a suspension bracket assembly, and a second positioning component for assembling a suspension bracket assembly and a suspension hanger to form a gearbox bracket assembly; the first positioning component is provided with a first positioning groove for installing the suspension flexible shaft and at least two first positioning pins for connecting the suspension bracket.

2. The tooling for assembling a gearbox bracket assembly according to claim 1, characterized in that: The first positioning assembly includes a first support connected to the base and a first positioning seat connected to the first support; The first positioning seat comprises a positioning plate and a positioning block, the positioning plate is connected to the first support, and the positioning block is connected to the positioning plate; or, The first positioning seat includes a positioning block, and the positioning block has a positioning platform protruding from the positioning block in a horizontal direction.

3. The tooling for assembling a gearbox bracket assembly according to claim 2, characterized in that: The suspension bracket has a fixed end and a connecting end inclined to the fixed end; the positioning block has a positioning end parallel to the connecting end of the suspension bracket, so that the suspension flexible shaft installed on the positioning end is parallel to the connecting end of the suspension bracket for assembly.

4. The tooling for assembling a gearbox bracket assembly according to claim 3, characterized in that: The positioning plate is connected to at least two first positioning pins protruding upward and used for connecting to the fixed end of the suspension bracket, and the first positioning groove is formed on a side of the positioning block away from the first positioning pins.

5. The tooling for assembling a gearbox bracket assembly according to claim 4, characterized in that: Positioning steps are formed on both side walls of the notch of the first positioning groove, and the positioning steps have step surfaces abutting against the bottom wall of the suspension flexible shaft to limit the bottom wall of the suspension flexible shaft along the axial direction of the first positioning groove.

6. The tooling for assembling a gearbox bracket assembly according to claim 3, characterized in that: The second positioning assembly includes a second support and a second positioning seat, the second support is connected to the base, the second positioning seat is symmetrically connected to both sides of the second support along the length direction of the second support, and the top of the second positioning seat has a second positioning pin for installing the fixed end of the suspension bracket.

7. The tooling for assembling a gearbox bracket assembly according to claim 3, characterized in that: The second positioning assembly includes a second support, the second support is connected to the base, the top of the second support has at least two positioning bosses protruding and connected to the second support, and the positioning boss has a second positioning pin for installing the fixed end of the suspension bracket.

8. The tooling for assembling a gearbox bracket assembly according to claim 7, characterized in that: A second positioning groove for installing the suspension bracket assembly is formed between the two positioning bosses; the second positioning groove has a first abutting surface for abutting against two sides of the suspension bracket, and a second abutting surface abutting against the outer wall of the connecting end of the suspension bracket.

9. The tooling for assembling a gearbox bracket assembly according to claim 1, characterized in that: The base also has a handle, and the handle is connected to two sides of the extension direction of the base.

10. The tooling for assembling a gearbox bracket assembly according to claim 1, characterized in that: The bottom of the base is connected with supporting legs, and the supporting legs are distributed at the four corners of the base.