High-strength ultralow-loss light data transmission cable

By using silver-plated copper conductor cores and microporous polytetrafluoroethylene insulating sheath layer in the data transmission cable, and adding reinforcement layers, moisture-proof layers and flame-retardant layers, poor tensile resistance, large weight and insufficient flame-retardant performance in the cable are solved. The problem of data transmission cables with high strength, low loss, light weight and high security are achieved.

CN222462390UActive Publication Date: 2025-02-11JIANGSU ZHENXIN PHOTOELECTRIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421080760.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-11
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

Existing data transmission cables have poor tension resistance, low tensile strength, heavy weight, insufficient flame retardant and fire-resistant performance, and difficult to guarantee safety.

Method used

A silver-plated copper conductor core is used to combine a microporous polytetrafluoroethylene insulating sheath layer with low density, and a reinforcement layer, a moisture-proof layer and a flame-retardant layer are added to form a multi-layer structural cable.

Benefits of technology

It improves the tensile performance of the cable, reduces weight, reduces signal loss, enhances the oxidation resistance of the conductor, and improves the flame retardant and fire-retardant performance and safety of the cable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222462390U_ABST
    Figure CN222462390U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength ultra-low-loss light data transmission cable, which comprises four conductor wire cores, a first shielding layer is arranged on the outer surfaces of the four conductor wire cores, an insulating sheath layer is arranged on the outer surface of the first shielding layer, a second shielding layer is arranged outside the four conductor wire cores, and the insulating sheath layer is arranged outside the second shielding layer. A filling layer is arranged between the conductor wire cores and the second shielding layer, a flame-retardant layer is arranged on the outer surface of the second shielding layer, a reinforcing layer is arranged on the outer surface of the flame-retardant layer, a damp-proof layer is arranged on the outer surface of the reinforcing layer, and an outer sheath is arranged on the outer surface of the damp-proof layer. By adopting the silver-plated copper conductor wire core, the transmission attenuation is small, the signal loss is small, the data transmission is fast, the oxidation resistance of the conductor is enhanced, and meanwhile, the insulating sheath layer made of the microporous polytetrafluoroethylene tape with very small density is adopted, so that the volume of the conductor wire core is reduced, the weight of the insulating layer is reduced, and the weight of the cable is greatly reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of data transmission cables, in particular to a high-strength, ultra-low-loss, lightweight data transmission cable. Background Art

[0002] At present, ordinary data transmission cables on the market generally do not have good tensile resistance and low tensile strength. When pulled by external force, the external force directly acts on the cable core, causing the conductor or insulation of the cable to deform and break, rendering the cable unable to work. In addition, polyperfluoroethylene propylene is used as insulation, and polyperfluoroethylene propylene has a high density, resulting in a heavy product weight, and relatively poor flame retardancy and fire resistance, making it difficult to guarantee its safety. Utility Model Content

[0003] The purpose of the utility model is to provide a high-strength, ultra-low-loss, lightweight data transmission cable, which can achieve low transmission attenuation, low signal loss, fast data transmission, and enhanced conductor antioxidant capacity by adopting a silver-plated copper conductor core. At the same time, an insulating sheath layer made of a microporous polytetrafluoroethylene tape with very low density is adopted to reduce the volume of the conductor core, reduce the weight of the insulating layer, and greatly reduce the weight of the cable.

[0004] To achieve the above-mentioned purpose, a high-strength, ultra-low-loss, lightweight data transmission cable is provided, comprising: a conductor core, wherein four conductor cores are provided, a first shielding layer is provided on the outer surface of the four conductor cores, an insulating sheath layer is provided on the outer surface of the first shielding layer, a second shielding layer is provided on the outside of the four conductor cores, a filling layer is provided between the conductor core and the second shielding layer, a flame retardant layer is provided on the outer surface of the second shielding layer, a reinforcement layer is provided on the outer surface of the flame retardant layer, a moisture-proof layer is provided on the outer surface of the reinforcement layer, and an outer sheath is provided on the outer surface of the moisture-proof layer.

[0005] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the conductor core is a silver-plated copper conductor.

[0006] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the first shielding layer and the second shielding layer are made of polyimide silver composite film.

[0007] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the insulating sheath layer is made of microporous polytetrafluoroethylene tape.

[0008] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the filling layer is made of glass fiber, and the flame-retardant layer is made of low-smoke, halogen-free, flame-retardant polyolefin.

[0009] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the reinforcement layer is made of high-strength aramid fiber.

[0010] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the moisture-proof layer is composed of a non-woven fabric layer and a mica tape.

[0011] According to the high-strength, ultra-low-loss, lightweight data transmission cable, the outer sheath is made of a cross-linked ethylene-tetrafluoroethylene copolymer.

[0012] The purpose of this utility model is to provide a high-strength, ultra-low-loss, lightweight data transmission cable. The main innovations are:

[0013] 1. This high-strength, ultra-low-loss, lightweight data transmission cable uses a silver-plated copper conductor core, which has low transmission attenuation, low signal loss, fast data transmission, and enhanced conductor antioxidant ability. At the same time, the insulating sheath layer is made of a very low-density microporous polytetrafluoroethylene tape, which reduces the volume of the conductor core and the weight of the insulation layer, greatly reducing the weight of the cable.

[0014] 2. This high-strength, ultra-low-loss, lightweight data transmission cable improves the tensile performance of the cable by setting a reinforcement layer so that the cable can bear greater tension.

[0015] 3. This high-strength, ultra-low-loss, lightweight data transmission cable can effectively isolate moisture by setting a moisture-proof layer, prevent moisture from invading the conductor, and ensure the safety of cable power transmission. By setting a filling layer and a flame-retardant layer, the flame-retardant and fire-resistant properties of the cable are improved.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0018] Figure 1 This is a cross-sectional view of a high-strength, ultra-low-loss, lightweight data transmission cable proposed by the utility model;

[0019] Figure 2 This is a schematic structural diagram of a conductor core of a high-strength, ultra-low-loss, lightweight data transmission cable proposed by the utility model.

[0020] Legend:

[0021] 1. Conductor core; 2. Filling layer; 3. Second shielding layer; 4. Flame retardant layer; 5. Reinforcement layer; 6. Moisture-proof layer; 7. Outer sheath; 11. First shielding layer; 12. Insulating sheath layer. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-2 The utility model embodiment is a high-strength, ultra-low-loss, lightweight data transmission cable, which includes a conductor core 1, four conductor cores 1 are provided, the outer surface of the four conductor cores 1 is provided with a first shielding layer 11, the outer surface of the first shielding layer 11 is provided with an insulating sheath layer 12, the outside of the four conductor cores 1 is provided with a second shielding layer 3, a filling layer 2 is provided between the conductor core 1 and the second shielding layer 3, the outer surface of the second shielding layer 3 is provided with a flame retardant layer 4, by arranging the filling layer 2 and the flame retardant layer 4, the flame retardant and fire resistant properties of the cable are improved, the outer surface of the flame retardant layer 4 is provided with a reinforcement layer 5, the reinforcement layer 5 made of high-strength aramid fiber improves the tensile performance of the cable so that the cable can bear greater tension, the outer surface of the reinforcement layer 5 is provided with a moisture-proof layer 6, by arranging the moisture-proof layer 6, it can effectively isolate moisture, prevent moisture from invading the conductor, and ensure the safety of cable power transmission, and the outer surface of the moisture-proof layer 6 is provided with an outer sheath 7.

[0024] The conductor core 1 is a silver-plated copper conductor. By adopting the silver-plated copper conductor core 1, the transmission attenuation is small, the signal loss is small, the data transmission is fast, and the conductor's antioxidant ability is enhanced. The first shielding layer 11 and the second shielding layer 3 are made of polyimide silver composite film, and the insulating sheath layer 12 is made of microporous polytetrafluoroethylene tape. The insulating sheath layer 12 made of microporous polytetrafluoroethylene tape with very low density reduces the volume of the conductor core 1, reduces the weight of the insulating layer, and greatly reduces the weight of the cable. The filling layer 2 is made of glass fiber, the flame retardant layer 4 is made of low-smoke halogen-free flame retardant polyolefin, the reinforcement layer 5 is made of high-strength aramid fiber, the moisture-proof layer 6 is composed of a non-woven fabric layer and a mica tape, and the outer sheath 7 is made of a cross-linked ethylene-tetrafluoroethylene copolymer.

[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A high-strength, ultra-low-loss, lightweight data transmission cable, characterized in that: include: A conductor core (1), wherein four conductor cores (1) are provided, a first shielding layer (11) is provided on the outer surface of the four conductor cores (1), an insulating sheath layer (12) is provided on the outer surface of the first shielding layer (11), a second shielding layer (3) is provided outside the four conductor cores (1), a filling layer (2) is provided between the conductor core (1) and the second shielding layer (3), a flame retardant layer (4) is provided on the outer surface of the second shielding layer (3), a reinforcing layer (5) is provided on the outer surface of the flame retardant layer (4), a moisture-proof layer (6) is provided on the outer surface of the reinforcing layer (5), and an outer sheath (7) is provided on the outer surface of the moisture-proof layer (6).

2. A high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The conductor core (1) is a silver-plated copper conductor.

3. A high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The first shielding layer (11) and the second shielding layer (3) are made of polyimide silver composite film.

4. A high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The insulating sheath layer (12) is made of microporous polytetrafluoroethylene tape.

5. The high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The filling layer (2) is made of glass fiber, and the flame retardant layer (4) is made of low-smoke halogen-free flame retardant polyolefin.

6. A high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The reinforcement layer (5) is made of high-strength aramid fiber.

7. A high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The moisture-proof layer (6) is composed of a non-woven fabric layer and a mica tape.

8. The high-strength, ultra-low-loss, lightweight data transmission cable according to claim 1, characterized in that: The outer sheath (7) is made of cross-linked ethylene-tetrafluoroethylene copolymer.