Processing line for cleaning, frying, cooling and crushing seed traditional Chinese medicinal materials
By designing an assembly line that includes four steps: purification, frying, cooling and crushing, the problems of discontinuous production and excessive manual transport during the processing of seed Chinese medicinal materials have been solved, and the continuous processing of seed Chinese medicinal materials has been achieved, improving the Productivity and reduce costs.
Patent Information
- Application Number
- CN202421234492.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The processing process of existing seed-type Chinese medicinal materials has problems such as discontinuous production, high manual transfer, low production efficiency, high labor costs and occupancy of large-scale production sites.
A assembly line consisting of four steps: net production, frying, cooling and crushing, is designed, using a combination of net production platform, conveyor, electromagnetic continuous frying machine, screw cooling machine, conveyor belt, screw conveyor and crusher , realize the continuous processing of seed-type Chinese medicinal materials.
Through the design of the assembly line, continuous purification, frying, cooling and crushing of seed-type Chinese medicinal materials is achieved, shortening the production cycle, improving production efficiency, reducing labor costs, and reducing the use of production sites.
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Figure CN222497731U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of Chinese medicinal material processing equipment, and in particular relates to a processing production line for seed-type Chinese medicinal materials. Background Art
[0002] In Chinese patent medicine production enterprises, the Chinese medicinal materials used in production often need to be processed according to requirements before use. In order to improve the dissolution of effective ingredients during the extraction process, the raw materials are also crushed.
[0003] For example, seed-based Chinese medicinal materials such as sour jujube seeds and bitter almonds need to be removed, fried, and crushed before being used in the preparation of Chinese patent medicines. The fried medicinal materials need to be cooled before being crushed. In current production, the processing of these seed-based medicinal materials is all done manually in steps. First, the cleaning and impurity removal steps are manually sorted, and the operator removes the impurities mixed in the materials and then bags them; then the cleaned materials in the bags are transferred to the frying room, and the materials are fried using frying equipment; after frying, the materials are manually unloaded and transferred to the air-drying area for air-drying and cooling; finally, the air-dried materials are collected and transported to the crushing equipment, and crushed after manual loading. This processing method has great disadvantages, discontinuous production, many intermediate manual transfer processes, low production efficiency, high labor costs, and requires a large amount of production space. Therefore, how to improve production efficiency and reduce production costs has become an urgent problem for enterprises. Summary of the invention
[0004] The purpose of the invention is to provide an assembly line which comprises four steps of cleaning, frying, cooling and crushing and is suitable for processing and frying seed-type Chinese medicinal materials.
[0005] In order to achieve the above objectives, the inventors provide the following technical solutions.
[0006] A processing line for cleaning, frying, cooling and crushing seed-type Chinese medicinal materials, comprising a cleaning platform, a conveyor, an electromagnetic continuous medicine frying machine, a spiral cooler, a conveyor belt, a spiral conveyor and a crusher. The cleaning platform is provided with a discharge port, the discharge port of the cleaning platform is located above the receiving port of the conveyor, the discharge port of the conveyor is located above the feed hopper of the electromagnetic continuous medicine frying machine, the discharge port of the electromagnetic continuous medicine frying machine is directly connected to the feed port of the spiral cooler, the discharge port of the spiral cooler is connected to the conveyor belt, the discharge port of the conveyor belt is located above the feed hopper of the spiral conveyor, and the discharge port of the spiral conveyor is located above the feed port of the crusher.
[0007] In the above processing line, a discharge port is provided on one side of the cleaning platform.
[0008] In the above-mentioned processing line, the conveyor is a bucket elevator, which includes a material receiving port, a chain, a material trough, and a material discharge port. The material receiving port is located at the bottom of the conveyor, and there are multiple material troughs that are continuously arranged and fixed on the chain.
[0009] A feed hopper is provided on one side of the electromagnetic continuous medicine frying machine, a vibration plate groove is provided below the feed hopper, one end of the vibration groove is located below the feed hopper, and the other end is connected to the body of the medicine frying machine, and a support frame is provided below the feed hopper. The cleaned and impurity-free materials are conveyed to a high place through the trough of the conveyor, and fall into the feed hopper of the medicine frying machine through the discharge port of the conveyor, and then fall into the vibration plate groove below the feed hopper and are sent into the medicine frying machine.
[0010] The electromagnetic continuous medicine frying machine is a segmented heating type, preferably a three-stage heating type.
[0011] The medicinal materials are heated and fried in the electromagnetic continuous frying machine. After frying, they enter the spiral cooler and are cooled to room temperature.
[0012] Since the discharge port of the cooler is lower than the feed port of the screw conveyor, the material cannot directly enter the screw conveyor. Therefore, a conveyor belt is set at the discharge port of the cooler to transport the material to a higher place first.
[0013] The cooled material flows out of the cooler outlet, enters the conveyor belt, is transported to a higher place, and then falls into the feed hopper of the screw conveyor. Then it is transported to a higher place by the screw conveyor and falls into the feed port of the crusher. After the material is crushed, it flows out of the crusher outlet, and the whole processing process is completed.
[0014] In the processing line provided by the utility model,
[0015] The width of the material discharging port of the cleaning platform is smaller than the diameter of the material receiving port of the conveyor.
[0016] The diameter of the conveyor discharge port is smaller than the diameter of the feed hopper of the electromagnetic continuous medicine frying machine.
[0017] The diameter of the conveyor belt discharge port is smaller than the diameter of the screw conveyor feed hopper.
[0018] The diameter of the discharge port of the screw conveyor is smaller than the diameter of the feed port of the pulverizer.
[0019] The screw conveyor is placed at an acute angle to the ground.
[0020] The pulverizer is a variable frequency pulverizer.
[0021] The cleaning platform, conveyor, electromagnetic continuous medicine frying machine, spiral cooler, conveyor belt, screw conveyor and pulverizer used in the processing line provided by the utility model adopt the commonly used equipment in the field to realize the continuous cleaning, frying, cooling and pulverizing of seed-type medicinal materials.
[0022] The processing line of the utility model is suitable for processing seed-based Chinese medicinal materials, including sour jujube seeds, bitter almonds, trichosanthes seeds, white hyacinth bean, morning glory seeds, peach kernels, ginkgo kernels, radish seeds, vitex rotundifolia seeds, cassia seeds, etc.
[0023] The utility model realizes the continuous production of seed-type Chinese medicinal materials such as purification, frying, cooling and crushing through the reasonable arrangement of equipment used in each step and the use of conveying equipment, shortens the production cycle, greatly improves production efficiency and reduces labor costs; eliminates the step of airing and reduces the use of production sites; reduces manual intervention and reduces the risk of impurities being mixed into the material during transportation, thus ensuring stable and controllable product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the entire processing line of the utility model.
[0025] In the figure, 1-cleaning platform, 2-conveyor, 3-electromagnetic continuous medicine frying machine, 4-spiral cooler, 5-conveyor belt, 6-screw conveyor, 7-crusher, 11-discharge port of cleaning platform, 21-conveyor receiving port, 22-conveyor receiving port, 31-electromagnetic continuous medicine frying machine feed hopper, 51-conveyor belt discharge port, 61-screw conveyor feed hopper, 62-screw conveyor discharge port, 71-crusher feed port. DETAILED DESCRIPTION
[0026] The present invention is further described in detail below with reference to specific embodiments.
[0027] As attached Figure 1 As shown, the processing line provided by the utility model includes a cleaning platform 1, a conveyor 2, an electromagnetic continuous medicine frying machine 3, a spiral cooler 4, a conveyor belt 5, a screw conveyor 6, and a crusher 7, and is characterized in that a discharge port 11 is provided on one side of the cleaning platform 1, the discharge port 11 of the cleaning platform is located directly above the conveyor receiving port 21, the conveyor discharge port 22 is located directly above the electromagnetic continuous medicine frying machine feed hopper 31, the discharge port of the electromagnetic continuous medicine frying machine is directly connected to the feed port of the spiral cooler, the discharge port of the spiral cooler is connected to the conveyor belt 5, the conveyor belt discharge port 51 is located directly above the screw conveyor feed hopper 61, and the screw conveyor discharge port 62 is located directly above the crusher feed port 71.
[0028] Taking the processing of sour jujube kernel as an example, the working process of the processing line provided by the utility model is as follows:
[0029] Preheating of the medicine frying machine: set the temperature of the first section of the medicine frying machine pot to between 230 and 250°C, the temperature of the second section to between 130 and 150°C, and the third section to no heating. Set the pot speed to 25Hz to 35Hz, and the feeding speed frequency to 25Hz to 30Hz; turn on heating.
[0030] Cleaning: The operator pours the raw materials of sour jujube kernels onto the cleaning platform and picks out impurities such as kernel shells, sand and gravel, and moldy medicinal materials mixed in the raw materials.
[0031] Stir-frying: After the preheating of the medicine frying machine is completed, the operator puts the cleaned raw materials into the receiving port of the conveyor through the discharge port of the cleaning platform. The raw materials of sour jujube seeds run to a high place with the conveyor, fall into the feed hopper of the medicine frying machine, and then fall into the vibration plate groove under the feed hopper, and are sent into the medicine frying machine for heating and frying. Stir-fry until the surface is slightly bulging, the color becomes slightly darker, there are slight burnt spots, and there is a slight burnt aroma. The parameters of the medicine frying machine can be adjusted accordingly according to the frying situation.
[0032] Cooling: Set the cooling rotation frequency of the cooler to 30Hz~50Hz, turn on the cooler before the fried material enters the cooler, and the fried material enters the cooler to be cooled to room temperature.
[0033] Crushing: Turn on the crusher before the cooled material comes out of the screw conveyor.
[0034] The cooled raw material of Chinese date seeds flows out from the outlet of the cooler, enters the conveyor belt, is transported to the feed hopper of the screw conveyor, and then is transported to a high place by the screw conveyor, and falls into the feed inlet of the grinder. After the medicinal materials are crushed, they flow out from the outlet of the grinder, and the whole processing process is completed.
Claims
1. A processing line for cleaning, frying, cooling and crushing seed-based Chinese medicinal materials, comprising a cleaning platform (1), a conveyor (2), an electromagnetic continuous frying machine (3), a spiral cooler (4), a conveyor belt (5), a spiral conveyor (6) and a crusher (7), characterized in that: The cleaning platform (1) is provided with a discharge port (11), the discharge port (11) of the cleaning platform is located above the conveyor receiving port (21), the conveyor discharge port (22) is located above the electromagnetic continuous medicine frying machine feed hopper (31), the electromagnetic continuous medicine frying machine discharge port is directly connected to the feed port of the spiral cooler, the spiral cooler discharge port is connected to the conveyor belt (5), the conveyor belt discharge port (51) is located above the screw conveyor feed hopper (61), and the screw conveyor discharge port (62) is located above the pulverizer feed port (71).
2. The processing line according to claim 1, characterized in that: The width of the material discharging port (11) of the cleaning platform (1) is smaller than the diameter of the material receiving port (21) of the conveyor.
3. The processing line according to claim 1, characterized in that: The diameter of the conveyor discharge port (22) is smaller than the diameter of the electromagnetic continuous medicine frying machine feed hopper (31).
4. The processing line according to claim 1, characterized in that: The diameter of the conveyor belt discharge port (51) is smaller than the diameter of the screw conveyor feed hopper (61).
5. The processing line according to claim 1, characterized in that: The diameter of the screw conveyor discharge port (62) is smaller than the diameter of the pulverizer feed port (71).
6. The processing line according to claim 1, characterized in that: The screw conveyor (6) is placed at an acute angle to the ground.
7. The processing line according to claim 1, characterized in that: The pulverizer (7) is a variable frequency pulverizer.