Negative-pressure screen device of high-velvet two-compartment wool separator

By designing a negative pressure screen device of the high-voltage two-box hair splitter, using negative pressure three-sided screen, electromagnetic vibrator and anti-stick coating, the problems of complex screen structure and low separation efficiency in the existing technology are solved, and the screen structure is realized Efficient and durable down separation effect.

CN222499500UActive Publication Date: 2025-02-18HANGZHOU SHENGKANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202421758898.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-02-18
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing down hair splitter screen cleaning device has a complex structure and low separation efficiency, which cannot meet the needs of large-scale production and has a low service life.

Method used

Design a negative pressure screen device for high-volt two-box wool splitter, adopting negative pressure three-sided screen, electromagnetic vibrator and anti-stick coating, combining high-strength injection molding bracket and multi-layer woven stainless steel wire mesh to optimize down flow and separation process.

Benefits of technology

It improves down separation efficiency, extends the service life of the screen, reduces maintenance costs and replacement frequency, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of down feather processing, in particular to a negative pressure screen device of a high-down two-compartment feather separating machine, which comprises a two-compartment machine main body, and is characterized in that the two-compartment machine main body comprises a first-compartment box body, a second-compartment box body is arranged on one side of the first-compartment box body, a feather inlet is arranged on one side of the first-compartment box body, and a second-compartment box body is arranged on the other side of the first-compartment box body. A first compartment discharging shaft is arranged in the center of the interior of the first compartment box body, a first compartment feather outlet shaft is arranged on one side of the lower portion of the first compartment discharging shaft, a first compartment feather outlet is formed in the lower portion of the first compartment feather outlet shaft, and a negative pressure three-face screen is arranged in the second compartment box body. Down feather can be more effectively separated from mixed materials, the overall working efficiency is improved, the high-strength injection molding bracket and the multi-layer woven stainless steel wire net are adopted, the screen has the long service life, the materials can be prevented from being accumulated on the screen through the electromagnetic vibrator, the load of the screen is balanced, and the service life of the screen is prolonged. And mechanical faults caused by material accumulation are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of down processing, in particular to a negative pressure screen device of a high-down two-compartment down sorting machine. Background Art

[0002] In the down treatment and processing industry, two-compartment separators are commonly used to separate down from raw materials. However, traditional two-compartment separators have some limitations in efficiency and quality: early equipment may have used simple screens or single-stage separation technology, which resulted in low separation efficiency and could not meet the needs of large-scale production; the screens of traditional equipment are easily clogged due to adhesion of down, requiring frequent cleaning and maintenance, which increases operating costs.

[0003] A Chinese patent discloses a grading cleaning device for a down sorting machine screen (publication number: CN 206538505U). The device comprises: a box body, characterized in that a roller brush and a fixed plate are arranged in sequence from top to bottom inside the box body, a transverse guide rail is arranged on the top of the box body, the roller brush is connected to the bottom of the transverse guide rail through a fixed frame, a thrust cylinder located outside the box body is arranged at one end of the fixed frame, driving the roller brush to move right along the transverse guide rail, two spaced longitudinal air pipes are arranged at the bottom of the fixed plate, and upper cylinders parallel to the air pipes are arranged on the outside of the air pipes, horizontal cylinders are symmetrically arranged on the outside of both sides of the box body, and the output end of the horizontal cylinder is connected to a water pipe, and one end of the water pipe is inserted into the box body from the outside of the box body. However, the grading cleaning device for the down sorting machine screen is complex in structure, the separation efficiency is not high, it cannot meet the needs of large-scale production, and the service life is short. Therefore, a negative pressure screen device for a high-pile two-compartment sorting machine is needed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the existing down sorting machine screen grading cleaning device in the prior art, such as complex structure, low separation efficiency, inability to meet large-scale production needs, and short service life, and to propose a high-down two-compartment down sorting machine negative pressure screen device.

[0005] The technical solution adopted by the utility model to solve its technical problems is: the negative pressure screen device of a high-pile two-compartment hair sorting machine described in the utility model comprises a two-compartment machine body, and is characterized in that: the two-compartment machine body comprises a one-compartment box body, a two-compartment box body is provided on one side of the one-compartment box body, a hair inlet is provided on one side of the one-compartment box body, a one-compartment unloading shaft is provided at the center of the one-compartment box body, a one-compartment hair outlet is provided at one side below the one-compartment unloading shaft, a one-compartment hair outlet is provided below the one-compartment hair outlet, a two-compartment hair outlet is provided at one side below the one-compartment hair outlet, a window is provided on the two-compartment box body, a two-compartment hair outlet shaft is provided below the window, a down separation partition is provided at the center of the one-compartment box body, and a negative pressure three-sided screen is provided inside the two-compartment box body.

[0006] Preferably, the negative pressure three-sided screen is composed of a high-strength injection-molded bracket and a multi-layer woven stainless steel wire mesh combination. This structural design can provide sufficient strength and durability while maintaining light weight and high-efficiency filtering functions.

[0007] Preferably, an electromagnetic vibrator is provided on the central inner wall of the negative pressure three-sided screen. The electromagnetic vibrator can help the screen to separate down more efficiently, reduce the adhesion of down on the screen through vibration, and improve the separation effect.

[0008] Preferably, the three-sided negative pressure screen is coated with an anti-stick coating, which reduces the adhesion of down on the screen, thereby improving screening efficiency and convenience of maintenance.

[0009] Preferably, the down separation partition is composed of a spacer wooden board and a spacer single covering board, and the spacer wooden board and the spacer single covering board are both made of glass fiber reinforced plastic, which provides good durability and sufficient structural strength to support the mechanical and environmental pressures that may be encountered during the down separation process.

[0010] Preferably, the spacer wooden board is associated with the top end of the spacer single covering board and is provided with a down separation arc opening, which is designed to optimize the flow and separation process of the down, and utilizes the shape of the arc opening to guide the down to pass through the separation area more effectively, thereby improving the separation efficiency.

[0011] The utility model is beneficial in that:

[0012] The utility model has a simple structure. By designing a negative pressure three-sided screen device, it can more effectively separate down from mixed materials and improve overall work efficiency. The high-strength injection molded bracket and multi-layer woven stainless steel wire mesh are adopted, so that the screen has a long service life, reduces the replacement frequency, and reduces the maintenance cost; reduces maintenance requirements: by applying an anti-stick coating on the negative pressure three-sided screen, the adhesion of down is effectively reduced, thereby reducing the need for cleaning and maintenance of the screen. The use of an electromagnetic vibrator can prevent the accumulation of materials on the screen, balance the load of the screen, and reduce mechanical failures caused by material accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the top view of the negative pressure three-sided screen structure of the utility model.

[0016] In the figure: 1. Negative pressure three-sided screen; 2. One-compartment box; 3. Two-compartment box; 4. Inlet; 5. Partition wooden board; 6. Partition single covering board; 8. Window; 9. One-compartment unloading shaft; 10. One-compartment hair removal shaft; 11. One-compartment hair removal outlet; 12. Two-compartment hair removal outlet; 13. Two-compartment hair removal shaft; 14. Anti-stick coating; 15. Multi-layer woven stainless steel wire mesh; 16. High-strength injection molding bracket; 17. Electromagnetic vibrator. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] Example

[0019] See also Figure 1-2 As shown, a negative pressure screen device for a high-pile two-compartment wool sorting machine includes a two-compartment machine body, characterized in that: the two-compartment machine body includes a one-compartment box body 2, a two-compartment box body 3 is provided on one side of the one-compartment box body 2, a wool inlet 4 is provided on one side of the one-compartment box body 2, a one-compartment unloading shaft 9 is provided at the center of the one-compartment box body 2, a one-compartment wool outlet shaft 10 is provided on one side below the one-compartment unloading shaft 9, a one-compartment wool outlet 11 is provided below the one-compartment wool outlet shaft 10, a two-compartment wool outlet 12 is provided on one side below the one-compartment wool outlet 11, a window 8 is provided on the two-compartment box body 3, a two-compartment wool outlet shaft 13 is provided below the window 8, a down separation partition is provided at the center of the one-compartment box body 2, a negative pressure three-sided screen 1 is provided inside the two-compartment box body 3, the negative pressure three-sided screen 1 utilizes the negative pressure principle to form a negative pressure area around the screen to adsorb down onto the screen, while non-down substances are excluded, and the three-sided screen design provides a larger filtering area, thereby improving separation efficiency and processing capacity.

[0020] In this embodiment, the negative pressure three-sided screen 1 is composed of a high-strength injection-molded bracket 16 and a multi-layer woven stainless steel wire mesh 15. This structural design can provide sufficient strength and durability while maintaining light weight and high-efficiency filtering functions.

[0021] In this embodiment, an electromagnetic vibrator 17 is provided on the central inner wall of the negative pressure three-sided screen 1. The electromagnetic vibrator 17 is a common product on the market and can be purchased directly. The electromagnetic vibrator 17 can help the screen to separate down more efficiently, reduce the adhesion of down on the screen through vibration, and improve the separation effect.

[0022] In this embodiment, the negative pressure three-sided screen 1 is coated with an anti-stick coating 14, which reduces the adhesion of down on the screen, thereby improving the screening efficiency and the convenience of maintenance.

[0023] In this embodiment, the down separation partition is composed of a spacer wooden board 5 and a spacer single covering board 6. The spacer wooden board 5 and the spacer single covering board 6 are both made of glass fiber reinforced plastic, which provides good durability and sufficient structural strength to support the mechanical and environmental pressures that may be encountered during the down separation process.

[0024] In this embodiment, the tops of the spacer wooden board 5 and the spacer single covering board 6 are associated and provided with down separation arcs, which are designed to optimize the flow and separation process of the down, and utilize the shape of the arcs to guide the down to pass through the separation area more effectively, thereby improving the separation efficiency.

[0025] The implementation principle of this embodiment is as follows: the raw material enters the first compartment box 2 through the hair inlet 4, and after being processed by the first compartment unloading shaft 9, the raw material is further removed of larger impurities through the first compartment hair outlet shaft 10 and the first compartment hair outlet 11, and the down below the first compartment hair outlet 11 is then sent to the second compartment box 3. The negative pressure three-sided screen 1 device adsorbs the down on the screen surface by the force generated by the negative pressure. Since the negative pressure has a wide action area, the down can be evenly processed on the three-sided screens. The electromagnetic vibrator 17 installed on the inner wall of the center of the screen generates micro-vibration to prevent the accumulation of down and avoid clogging of the screen. At the same time, the window 8 on the second compartment box 3 allows the operator to observe the internal processing situation. The separated down is collected through the second compartment hair outlet shaft 13, and finally sent out through the second compartment hair outlet 12 to complete the entire separation process.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A negative pressure screen device for a high pile two-compartment wool sorting machine, comprising a two-compartment machine body, characterized in that: The two-compartment machine body comprises a first-compartment box (2), a second-compartment box (3) is provided on one side of the first-compartment box (2), a down inlet (4) is provided on one side of the first-compartment box (2), a first-compartment material discharge shaft (9) is provided at the center of the first-compartment box (2), a first-compartment down outlet shaft (10) is provided on one side below the first-compartment material discharge shaft (9), a first-compartment down outlet (11) is provided below the first-compartment down outlet shaft (10), a second-compartment down outlet (12) is provided on one side below the first-compartment down outlet (11), a window (8) is provided on the second-compartment box (3), a second-compartment down outlet shaft (13) is provided below the window (8), a down separation partition is provided at the center of the first-compartment box (2), and a negative pressure three-sided screen (1) is provided inside the second-compartment box (3).

2. A negative pressure screen device for a high pile two-compartment wool sorting machine according to claim 1, characterized in that: The negative pressure three-sided screen (1) is composed of a high-strength injection-molded bracket (16) and a multi-layer woven stainless steel wire mesh (15).

3. A negative pressure screen device for a high pile two-compartment wool sorting machine according to claim 1, characterized in that: An electromagnetic vibrator (17) is provided on the central inner wall of the negative pressure three-sided screen (1).

4. A negative pressure screen device for a high pile two-compartment wool sorting machine according to claim 1, characterized in that: The negative pressure three-sided screen (1) is coated with an anti-stick coating (14).

5. The negative pressure screen device of the high pile two-compartment wool sorting machine according to claim 1, characterized in that: The down separation partition is composed of a spacer wood board (5) and a spacer single covering board (6), and the spacer wood board (5) and the spacer single covering board (6) are both made of glass fiber reinforced plastic.

6. A negative pressure screen device for a high pile two-compartment wool sorting machine according to claim 5, characterized in that: The top ends of the spacer wooden board (5) and the spacer single covering board (6) are associated with each other and are provided with down separation arc openings.

Citation Information

Patent Citations

  • Eiderdown feather separating machine screen cloth is with hierarchical cleaning device

    CN206538505U