Continuous dry powder processing device

By designing a continuous dry powder processing device, including heating barrels, conical rings, agitating motors, quantitative rollers and vibration components, the difficulty of quantitative loading and powder blockage during continuous loading and transport of powder and modifiers is solved. The problem of this achieves efficient powder processing and stable operation of the equipment.

CN222518275UActive Publication Date: 2025-02-25ZHEJIANG AIKE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421280681.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-25
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing powder dry modification treatment equipment has problems of quantitative loading and powder blockage during the continuous loading and transport of powder and modifiers.

Method used

A continuous dry powder treatment device is designed, including a heating barrel, a conical ring, a stirring motor, a metering roller and a vibration assembly. The design of the quantitative roller realizes the dosing loading of the powder and the modifier, the combination of the conical ring and the stirring shaft achieves uniform mixing and modification of the powder, and the vibration assembly avoids the powder blockage.

Benefits of technology

Continuous quantitative loading of powder and modifier is achieved, powder processing efficiency is improved, powder blockage is avoided, and the stable operation of the equipment is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powder processing, and discloses a continuous dry-method powder processing device which comprises a heating barrel, a plurality of conical rings are fixedly arranged in the heating barrel, a stirring motor is installed at the top end of the heating barrel through a cover plate, an output shaft of the stirring motor is connected with a stirring shaft, and the stirring shaft is connected with the conical rings. A reinforcing assembly is arranged at the bottom end of the stirring shaft, scraping strips are welded to the two sides of the stirring shaft through stirring rods, and the middle of the conical ring is connected with the stirring shaft through a discharging opening in a penetrating and inserting mode; the powder and the modifier can be added through the feeding hopper, the quantitative roller can block the bottom of the feeding hopper, free falling of the powder and the modifier can be prevented, the powder trough and the modifier trough rotate to the top of the quantitative roller, the powder trough and the modifier trough can quantitatively load the powder and the modifier, and the quantitative roller is driven to continuously rotate, so that the powder and the modifier can be quantitatively loaded. And continuous feeding of the powder and the modifier can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder processing, in particular to a continuous dry powder processing device. Background Art

[0002] The current main process for powder dry modification is to use a high-speed mixer or a continuous powder modifier for modification. The activation index of the powder treated in this way can only reach about 80-90%. Since a low-speed mixer can fully blend the materials, there is a practice in the existing technology of replacing the high-speed mixer with a low-speed mixer. However, to achieve low-speed mixing and continuous modification, a set of dry modification equipment is required.

[0003] Its application number "202221872017.2" discloses a "continuous powder modifier with pre-heating and mixing function", which "includes a powder modifier and a mixing heating barrel connected to the powder modifier through a screw conveyor, a horizontal plate and a cover body hingedly connected to the horizontal plate are fixed on the top of the mixing heating barrel, a reduction motor is provided on the horizontal plate, the output end of the reduction motor extends into the mixing heating barrel and is connected to a stirring device, a pipe connected to the screw conveyor is provided at the bottom of the mixing heating barrel, a valve is plugged on the pipe, and a PLC controller is provided on the side wall of the mixing heating barrel, and the PLC controller is electrically connected to the powder modifier, the mixing heating barrel, the screw conveyor and the reduction motor respectively. "In the utility model, the mixing heating barrel can quickly heat the powder to be processed; the reduction motor and the stirring device cooperate to quickly stir the powder so that the modifier is evenly bonded to the powder; the screw conveyor can transport the processed powder to the powder modifier for processing.

[0004] However, the above method still has the following defects: the powder and modifier to be processed can be added to the mixing and heating barrel by opening the cover, but it is not convenient for quantitative loading, and the cover needs to be closed during the heating process, which makes it difficult to ensure continuous loading of the powder and the modifier. The processed powder can enter the screw conveyor through the pipeline and the valve, but the friction between the powders is large, and it is easy to accumulate in the pipeline, which will cause blockage of the pipeline. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a continuous dry powder processing device, which has the advantages of quantitative feeding and not prone to clogging, and solves the problems raised by the above-mentioned background technology.

[0006] The utility model provides the following technical scheme: a continuous dry powder processing device, comprising a heating barrel, a plurality of conical rings are fixedly provided inside the heating barrel, a stirring motor is installed on the top of the heating barrel through a cover plate, the output shaft of the stirring motor is connected to a stirring shaft, a reinforcement component is provided at the bottom end of the stirring shaft, scrapers are welded on both sides of the stirring shaft through a stirring rod, the middle part of the conical ring is interlaced and connected with the stirring shaft through a feeding port, an upper hopper is provided on one side of the top end of the cover plate, a quantitative roller is rotatably connected inside the upper hopper, a powder material trough and a modifier material trough are respectively provided on the surface of the quantitative roller, and a screw machine is connected to the bottom end of the heating barrel through a vibration component.

[0007] As a preferred technical solution of the utility model, the reinforcement assembly includes a support and a bearing. The support is fixedly connected to the inner wall of the bottom of the heating barrel through a plurality of support rods. A frustum is fixedly provided on the top of the support. The top of the frustum is rotatably connected to the bottom end of the stirring shaft through a bearing.

[0008] As a preferred technical solution of the utility model, a support ring is fixedly provided on the top of the heating barrel, the bottom end of the cover plate is fixedly connected to the top of the support ring, and the stirring motor is fixedly connected to the middle part of the top of the cover plate.

[0009] As a preferred technical solution of the utility model, the interior of the loading hopper is divided into two loading troughs in sequence by a partition, a roller groove is opened on the surface of the partition, and the quantitative roller is connected with the roller groove through an interlaced manner.

[0010] As a preferred technical solution of the utility model, a powder feed inlet and a modifier feed inlet are respectively opened on the surface of the cover plate, and the powder feed inlet and the modifier feed inlet are both located on the same vertical plane as the metering roller.

[0011] As a preferred technical solution of the utility model, a feeding motor is fixedly installed on one side of the upper hopper, and the output shaft of the feeding motor is connected to one end of the metering roller.

[0012] As a preferred technical solution of the utility model, the vibration assembly includes a conduit, a vibration motor, a connecting rod and a vibration rod, a vibration motor is fixedly installed on one side of the conduit, a connecting rod is welded to the inner wall of the conduit, a vibration rod is welded to one end of the connecting rod, and the feed end and the discharge end of the conduit are connected to a damping rubber pad through a connecting ring.

[0013] As a preferred technical solution of the utility model, an output pipe and an input pipe are respectively welded to the middle part of the bottom end of the heating barrel and the feed end of the screw machine, and positioning rings are welded to the output end of the output pipe and the input end of the input pipe, and the connecting ring is fixedly connected to the positioning ring by bolts.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Powder and modifier can be added through the upper hopper, and the metering roller can block the bottom of the upper hopper to prevent the free fall of powder and modifier. By rotating the powder trough and the modifier trough to the top of the metering roller, the powder trough and the modifier trough can quantitatively load the powder and modifier. By driving the metering roller to rotate continuously, the continuous feeding of powder and modifier can be guaranteed, thereby improving the powder processing efficiency.

[0016] 2. The powder can be guided by the conical ring, which prolongs the processing time of the powder. The stirring shaft drives the stirring rod to rotate to mix and stir the powder and the modifier. The conical ring can cause the powder to collide and rub, which can change the material properties. The scraper can scrape the powder on the surface of the conical ring and have a grinding effect. The heating barrel and the screw machine can be connected through the vibration component, and the powder can be disturbed when it is conveyed, avoiding the blockage of the powder and ensuring the output of the powder by the screw machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the explosion structure of the heating barrel of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the stirring shaft of the utility model;

[0020] Figure 4 It is a schematic diagram of the explosion structure of the upper hopper of the utility model;

[0021] Figure 5 It is a schematic diagram of the exploded structure of the vibration component of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the vibration rod of the utility model.

[0023] In the figure: 1. heating barrel; 2. conical ring; 3. discharge port; 4. cover plate; 5. stirring shaft; 6. stirring rod; 7. scraper; 8. reinforcement component; 801. support; 802. support rod; 803. round table; 804. bearing; 9. stirring motor; 10. powder feed port; 11. modifier feed port; 12. upper hopper; 13. partition; 14. roller groove; 15. metering roller; 16. feeding motor; 17. powder trough; 18. modifier trough; 19. vibration component; 1901. guide tube; 1902. vibration motor; 1903. connecting rod; 1904. vibration rod; 1905. connecting ring; 1906. damping rubber pad; 20. screw machine; 21. output pipe; 22. input pipe; 23. positioning ring; 24. support ring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 6 The continuous dry powder processing device comprises a heating barrel 1, a plurality of conical rings 2 are fixedly arranged inside the heating barrel 1, a stirring motor 9 is installed on the top of the heating barrel 1 through a cover plate 4, a stirring shaft 5 is connected to the output shaft of the stirring motor 9, a reinforcement component 8 is arranged at the bottom of the stirring shaft 5, scrapers 7 are welded to both sides of the stirring shaft 5 through a stirring rod 6, a middle part of the conical ring 2 is connected to the stirring shaft 5 through a feeding port 3, an upper hopper 12 is arranged on one side of the top of the cover plate 4, and a reinforcing component 8 is arranged inside the upper hopper 12. The dosing roller 15 has a powder trough 17 and a modifier trough 18 respectively formed on its surface. The powder and the modifier can be added through the upper hopper 12. The dosing roller 15 can block the bottom of the upper hopper 12 to prevent the powder and the modifier from falling freely. The powder trough 17 and the modifier trough 18 can be quantitatively loaded with the powder and the modifier by rotating them to the top of the dosing roller 15. The bottom end of the heating barrel 1 is connected to a screw machine 20 through a vibration assembly 19.

[0026] In this embodiment, preferably, the reinforcement component 8 includes a support 801 and a bearing 804. The support 801 is fixedly connected to the inner wall of the bottom of the heating barrel 1 through a plurality of support rods 802. A round table 803 is fixedly provided on the top of the support 801. The top of the round table 803 is rotatably connected to the bottom end of the stirring shaft 5 through a bearing 804. The support 801 can be supported by the support rod 802. The support 801 can support the bottom end of the stirring shaft 5 through the round table 803 and the bearing 804, which can ensure its stability and rotational activity.

[0027] In this embodiment, preferably, the vibration assembly 19 includes a conduit 1901, a vibration motor 1902, a connecting rod 1903 and a vibration rod 1904. The vibration motor 1902 is fixedly installed on one side of the conduit 1901, the inner wall of the conduit 1901 is welded with a connecting rod 1903, and one end of the connecting rod 1903 is welded with a vibration rod 1904. The feed end and the discharge end of the conduit 1901 are connected to a damping rubber pad 1906 through a connecting ring 1905. The middle part of the bottom end of the heating barrel 1 and the feed end of the screw machine 20 are respectively welded with an output pipe 21 and The input pipe 22, the output end of the output pipe 21 and the input end of the input pipe 22 are all welded with a positioning ring 23, the connecting ring 1905 is fixedly connected to the positioning ring 23 by bolts, the heating barrel 1 and the screw machine 20 can be connected through the conduit 1901, the conduit 1901 is vibrated by the vibration motor 1902, and the connecting rod 1903 inside it can drive the vibration rod 1904 to vibrate, which can disturb the powder and avoid clogging of the powder. The damping rubber pad 1906 can provide buffering and shock absorption between the conduit 1901 and the heating barrel 1 and the screw machine 20;

[0028] In this embodiment, preferably, a support ring 24 is fixedly provided on the top of the heating barrel 1, and the cover plate 4 can be supported by the support ring 24. The bottom end of the cover plate 4 is fixedly connected to the top of the support ring 24, and the stirring motor 9 is fixedly connected to the middle part of the top of the cover plate 4. The stirring motor 9 can drive the stirring shaft 5 to rotate. The surface of the cover plate 4 is respectively provided with a powder feed port 10 and a modifier feed port 11. The powder feed port 10 and the modifier feed port 11 are both located on the same vertical plane as the metering roller 15. The powder feed port 10 and the modifier feed port 11 can ensure that the powder and the modifier fall into the heating barrel 1;

[0029] In the present embodiment, preferably, the interior of the upper hopper 12 is divided into two upper hoppers in sequence by a partition 13. The partition 13 can separate the powder and the modifier to prevent them from mixing. A roller groove 14 is provided on the surface of the partition 13. The metering roller 15 is connected with the roller groove 14 through the roller groove 14. The rotation of the metering roller 15 can be guaranteed by the roller groove 14. A feeding motor 16 is fixedly installed on one side of the upper hopper 12. The output shaft of the feeding motor 16 is connected to one end of the metering roller 15. The feeding motor 16 can drive the metering roller 15 to rotate.

[0030] When in use, the staff first loads the powder and the modifier separately through the two troughs of the upper hopper 12, the partition 13 can separate them, and the quantitative roller 15 can block the bottom of the upper hopper 12 to prevent the powder and the modifier from falling freely, and then the quantitative roller 15 is driven by the feeding motor 16 to rotate at a constant speed. When the powder trough 17 and the modifier trough 18 rotate to the top of the quantitative roller 15, the powder and the modifier can be loaded separately. When the powder trough 17 and the modifier trough 18 rotate to the bottom of the quantitative roller 15, the powder and the modifier can enter the heating barrel 1 through the powder feed port 10 and the modifier feed port 11, and continuous loading can be ensured, that is, the heating barrel 1 can heat them.

[0031] When the heating barrel 1 heats the powder, the staff drives the stirring shaft 5 through the stirring motor 9. The support 801 can support the bottom end of the stirring shaft 5 through the round table 803 and the bearing 804, which can ensure its stability and rotation. When the stirring shaft 5 drives the stirring rod 6 to rotate, the powder and the modifier are mixed and stirred. The cone ring 2 can cause the powder to collide and rub, which can change the material properties. The cone ring 2 can guide the powder and extend the processing time of the powder. After the powder slides from the cone ring 2, it can fall from the discharge port 3, and the powder can pass through the cone ring 2. When the conduit 1901 of the vibration component 19 enters the screw machine 20, the staff vibrates the conduit 1901 through the vibration motor 1902, and the connecting rod 1903 inside it can drive the vibration rod 1904 to vibrate, thereby disturbing the powder and avoiding clogging of the powder. The powder can enter the screw machine 20 and the processed powder can be output through the screw machine 20. In this process, the damping rubber pad 1906 can provide buffering and shock absorption between the conduit 1901 and the heating barrel 1 and the screw machine 20, thereby reducing the shaking of the heating barrel 1 and the screw machine 20.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous dry powder processing device, comprising a heating barrel (1), characterized in that: A plurality of conical rings (2) are fixedly arranged inside the heating barrel (1); a stirring motor (9) is installed at the top of the heating barrel (1) through a cover plate (4); the output shaft of the stirring motor (9) is connected to a stirring shaft (5); a reinforcing assembly (8) is arranged at the bottom end of the stirring shaft (5); scrapers (7) are welded to both sides of the stirring shaft (5) through stirring rods (6); the middle of the conical ring (2) is connected to the stirring shaft (5) through a feed opening (3); an upper hopper (12) is arranged on one side of the top of the cover plate (4); a metering roller (15) is rotatably connected inside the upper hopper (12); a powder material trough (17) and a modifier material trough (18) are respectively provided on the surface of the metering roller (15); and a screw machine (20) is connected to the bottom end of the heating barrel (1) through a vibration assembly (19).

2. The continuous dry powder processing device according to claim 1, characterized in that: The reinforcement component (8) comprises a support (801) and a bearing (804); the support (801) is fixedly connected to the inner wall of the bottom of the heating barrel (1) via a plurality of support rods (802); a round table (803) is fixedly provided at the top of the support (801); and the top of the round table (803) is rotatably connected to the bottom end of the stirring shaft (5) via the bearing (804).

3. The continuous dry powder processing device according to claim 1, characterized in that: A support ring (24) is fixedly provided at the top of the heating barrel (1), the bottom end of the cover plate (4) is fixedly connected to the top of the support ring (24), and the stirring motor (9) is fixedly connected to the middle part of the top of the cover plate (4).

4. The continuous dry powder processing device according to claim 1, characterized in that: The interior of the upper hopper (12) is divided into two upper troughs in sequence by a partition (13), a roller groove (14) is provided on the surface of the partition (13), and the quantitative roller (15) is interlaced and connected with the roller groove (14).

5. The continuous dry powder processing device according to claim 1, characterized in that: The surface of the cover plate (4) is provided with a powder feed port (10) and a modifier feed port (11), respectively. The powder feed port (10) and the modifier feed port (11) are both located on the same vertical plane as the metering roller (15).

6. The continuous dry powder processing device according to claim 1, characterized in that: A feeding motor (16) is fixedly mounted on one side of the upper hopper (12), and an output shaft of the feeding motor (16) is connected to one end of a metering roller (15).

7. The continuous dry powder processing device according to claim 1, characterized in that: The vibration component (19) comprises a conduit (1901), a vibration motor (1902), a connecting rod (1903) and a vibration rod (1904); the vibration motor (1902) is fixedly mounted on one side of the conduit (1901); the connecting rod (1903) is welded to the inner wall of the conduit (1901); the vibration rod (1904) is welded to one end of the connecting rod (1903); and the feed end and the discharge end of the conduit (1901) are both connected to a damping rubber pad (1906) via a connecting ring (1905).

8. The continuous dry powder processing device according to claim 7, characterized in that: An output pipe (21) and an input pipe (22) are respectively welded to the middle of the bottom end of the heating barrel (1) and the feed end of the screw machine (20); a positioning ring (23) is welded to the output end of the output pipe (21) and the input end of the input pipe (22); and the connecting ring (1905) is fixedly connected to the positioning ring (23) by bolts.

Citation Information

Patent Citations

  • Continuous powder modifying machine with preposed heating and mixing functions

    CN218249807U