Bending device for aluminum alloy door and window profiles

By designing an aluminum alloy door and window profile bending device combining processing table, electric push rod, clamp, bending corner parts and guide components, the problems of scratches and chamfering arc fixation during aluminum profile processing in the prior art are solved, and flexible processing types and high-quality processing effects are achieved.

CN222551787UActive Publication Date: 2025-03-04ANHUI VIKA HOME FURNISHING CO LTD
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Patent Information

Application Number
CN202421288268.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-04
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing aluminum profile bending devices are prone to scratch the surface of the profile during processing, and the curved chamfer is fixed, which limits the processing type and is easily worn at the chamfers, affecting the processing quality.

Method used

A bending device for aluminum alloy door and window profiles is designed, and a combination of processing tables, electric push rods, clamps, bending corner pieces and guide components are used to flexibly replace the bending corner pieces and guide components to adapt to aluminum profiles of different lengths, and set a smooth plane on the surface of the clamps and positioning grooves to reduce wear.

Benefits of technology

It realizes flexible processing of aluminum profiles, avoids scratches on the surface of the profile, expands the processing type, extends the service life of the bent corner pieces, and ensures the processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy door and window profile bending device which comprises a machining table, a positioning groove is formed in the machining table, an electric push rod is fixedly connected to one side of the outer wall of the machining table, the telescopic end of the electric push rod penetrates through the positioning groove and is fixedly connected with a clamping plate, and a bending corner piece is arranged at one end of the positioning groove. A base is fixedly connected to one end of the machining table, a motor is fixedly connected to the bottom of the base, a motor driving shaft penetrates through the base and is fixedly connected with a support, and a guide assembly is arranged on the top of the support. The bending angle piece, the machining table and the guide assembly are matched with one another, the replaceable bending angle piece is arranged at the corner of the bending machining table, according to the machining requirement of the aluminum profile, the bending chamfering radian can be flexibly replaced, the machining type of the aluminum profile is expanded, meanwhile, when the chamfering piece is abraded, replacement is convenient, and the machining efficiency is improved. And the processing quality of the aluminum profile is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing equipment, in particular to a bending device for aluminum alloy door and window profiles. Background Art

[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, stiles and sashes, referred to as aluminum doors and windows. Aluminum alloy doors and windows include doors and windows with aluminum alloy as the base material of load-bearing rods (rods that bear and transmit deadweight and loads) and doors and windows composited with wood and plastic, referred to as aluminum-wood composite doors and windows and aluminum-plastic composite doors and windows.

[0003] At present, when processing aluminum alloy doors and windows, it is necessary to bend the aluminum alloy profiles. Most of the existing aluminum profile bending devices use a bending knife to press down to bend the profile. When the blade is pressing down, it is very easy to scratch the surface of the profile, thereby affecting the appearance of the processed profile.

[0004] Therefore, in recent years, a bending device has gradually appeared on the market that can bend the profile by positioning one end and fixing the other end of the profile. Although this avoids the scratches on the profile surface caused by the bending knife, the chamfer radius of the bending part of the bending equipment is fixed, resulting in limited types of aluminum profile processing. At the same time, the chamfer of the bending part is easily worn by the friction of the workpiece. Over time, the wear and tear increases, and the chamfer becomes larger and larger, which easily affects the accuracy of the bending radius of the profile and affects the processing quality of the profile. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A bending device for aluminum alloy door and window profiles, comprising a processing table, a positioning groove is opened inside the processing table, an electric push rod is fixedly connected to one side of the outer wall of the processing table, the telescopic end of the electric push rod passes through the positioning groove and is fixedly connected to a clamping plate, a bending angle piece is provided at one end of the positioning groove, one end of the processing table is fixedly connected to a base, the bottom of the base is fixedly connected to a motor, the motor drive shaft passes through the base and is fixedly connected to a bracket, and a guide component is provided on the top of the bracket.

[0008] As a preferred solution of the bending device of the aluminum alloy door and window profile described in the utility model, the clamping plate is arranged parallel to the inner wall surface of the positioning groove, and the surfaces of the clamping plate and the positioning groove are both smooth planes. The clamping plate and the inner wall of the positioning groove are close to each other, which is convenient for clamping the aluminum profile. At the same time, the smooth surface is not easy to cause wear on the surface of the aluminum profile.

[0009] As a preferred solution of a bending device for an aluminum alloy door and window profile described in the utility model, an installation groove corresponding to the bending corner piece is provided at the corner of the positioning groove, a clamping block is fixedly connected to one end of the bending corner piece, and a clamping groove corresponding to the clamping block is provided on the inner wall of the installation groove. The clamping block and the clamping groove are arranged to be engaged with each other. By inserting the clamping block into the clamping groove, the bending corner piece can be easily positioned, and when the bending corner piece is damaged, it is also convenient to replace it.

[0010] As a preferred solution of the bending device for aluminum alloy door and window profiles described in the utility model, the bracket includes a fixed seat fixedly connected to the motor drive shaft, an extension frame is slidably connected inside the fixed seat, an L-shaped frame is slidably connected to the end of the extension frame, a sliding groove is provided on the top of the L-shaped frame, the extension frame is slid in the fixed seat, and the L-shaped frame is slidably stretched outside the extension frame, so as to adapt to the bending of aluminum profiles of different lengths.

[0011] As a preferred solution of the bending device of the aluminum alloy door and window profile described in the utility model, the guide assembly includes a connecting frame, and a positioning rod is slidably connected inside the connecting frame. The shape and size of the positioning rod in the guide assembly can be replaced according to the internal structure of different aluminum profiles, and the connecting frame can be replaced by plugging and unplugging the connecting frame in the sliding groove opened at the top of the L-shaped frame.

[0012] As a preferred solution of the bending device of the aluminum alloy door and window profile described in the utility model, there are several bending corner pieces, and the chamfer angles at the corners of the several bending corner pieces are different. During use, the multiple bending corner pieces can be replaced accordingly according to the bending corner angles.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model realizes mutual cooperation among the bending corner piece, the processing table and the guide assembly, and provides a replaceable bending corner piece at the corner of the bending processing table. The bending chamfer arc can be flexibly replaced according to the processing requirements of the aluminum profile, thereby expanding the processing types of the aluminum profile. At the same time, when the chamfer piece is worn, it is easy to replace, thereby ensuring the processing quality of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0016] Figure 1 This is a structural schematic diagram of a bending device for aluminum alloy door and window profiles of the utility model;

[0017] Figure 2 It is a schematic diagram of the installation of an aluminum profile of a bending device for an aluminum alloy door and window profile of the utility model;

[0018] Figure 3 The utility model is a schematic diagram of a bracket structure of a bending device for an aluminum alloy door and window profile.

[0019] Legend: 1. Processing table; 2. Positioning slot; 3. Electric push rod; 4. Clamp; 5. Bending angle piece; 6. Mounting slot; 7. Block; 8. Slot; 9. Base; 10. Motor; 11. Bracket; 111. Fixed seat; 112. Extension frame; 113. L-shaped frame; 12. Guide assembly; 121. Connecting frame; 122. Positioning rod. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0021] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0022] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] See also Figure 1-3 The utility model provides a bending device for aluminum alloy door and window profiles, including a processing table 1, a positioning groove 2 is opened inside the processing table 1, an electric push rod 3 is fixedly connected to one side of the outer wall of the processing table 1, and the telescopic end of the electric push rod 3 passes through the positioning groove 2 and is fixedly connected to a clamping plate 4.

[0024] The clamping plate 4 is arranged parallel to the inner wall surface of the positioning groove 2, and the surfaces of the clamping plate 4 and the positioning groove 2 are both smooth planes. The electric push rod 3 can drive the clamping plate 4 to approach the inner wall of the positioning groove 2, so as to clamp the aluminum profile. At the same time, the smooth surface is not easy to cause wear on the surface of the aluminum profile.

[0025] A bending angle piece 5 is provided at one end of the positioning groove 2, wherein a plurality of bending angle pieces 5 are provided, and the chamfer angles at the corners of the plurality of bending angle pieces 5 are different. During use, the plurality of bending angle pieces 5 can be replaced accordingly according to the bending angles. An installation groove 6 corresponding to the bending angle piece 5 is provided at the corner of the positioning groove 2, a clamping block 7 is fixedly connected to one end of the bending angle piece 5, a clamping groove 8 corresponding to the clamping block 7 is provided on the inner wall of the installation groove 6, and the clamping block 7 and the clamping groove 8 are correspondingly engaged. By inserting the clamping block 7 into the clamping groove 8, it is convenient to position the bending angle piece 5, and when the bending angle piece 5 is damaged, it is also convenient to replace it.

[0026] One end of the processing table 1 is fixedly connected to a base 9, a motor 10 is fixedly connected to the bottom of the base 9, a driving shaft of the motor 10 passes through the base 9 and is fixedly connected to a bracket 11, the bracket 11 includes a fixed seat 111 fixedly connected to the driving shaft of the motor 10, an extension frame 112 is slidably connected inside the fixed seat 111, an L-shaped frame 113 is slidably connected to the end of the extension frame 112, a slide groove is provided on the top of the L-shaped frame 113, the extension frame 112 is slid in the fixed seat 111, and the L-shaped frame 113 is slidably stretched outside the extension frame 112, so as to adapt to the bending of aluminum profiles of different lengths.

[0027] A guide assembly 12 is provided at the top of the bracket 11. The guide assembly 12 includes a connecting frame 121, and a positioning rod 122 is slidably connected inside the connecting frame 121. The shape and size of the positioning rod 122 in the guide assembly 12 can be replaced according to the internal structure of different aluminum profiles, and the connecting frame 121 can be replaced by plugging and unplugging the connecting frame 121 in the slide slot opened at the top of the L-shaped frame 113.

[0028] When in use, firstly connect the electric push rod 3 and the motor 10 to an external power source, and pre-process the positioning rod 122 matching the inner core and the external matching connecting frame 121 according to the size of the inner core of the aluminum profile to be bent.

[0029] Before bending, the connecting frame 121 is inserted into the top slot of the L-shaped frame 113 and fixed. First, the aluminum profile to be processed is placed in the positioning slot 2, and the electric push rod 3 is started to drive the clamping plate 4 to clamp the aluminum profile. Then, according to the required curvature of the aluminum profile, the bending angle piece 5 of the corresponding curvature is replaced, and then the positioning rod 122 is directly inserted into the aluminum profile to facilitate the guidance of the aluminum profile. Compared with the traditional clamping from the outside, it is not only simple to operate, but also more stable and less likely to cause scratches on the outside of the aluminum profile.

[0030] Finally, it is only necessary to start the motor 10 to drive the bracket 11 to rotate, so as to drive the aluminum profile to rotate around the bending angle piece 5 to bend. The bending angle can be controlled according to the rotation angle of the bracket 11 driven by the motor 10.

[0031] The motor 10 in the present device is a servo motor, and the drive shaft can be self-locking. At the same time, the drive angle of the drive shaft of the motor 10 can be precisely controlled by external PLC programming, which is a prior art and will not be described in detail here.

[0032] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A bending device for aluminum alloy door and window profiles, comprising a processing table (1), characterized in that: A positioning groove (2) is provided inside the processing table (1), an electric push rod (3) is fixedly connected to one side of the outer wall of the processing table (1), the telescopic end of the electric push rod (3) passes through the positioning groove (2) and is fixedly connected to a clamping plate (4), one end of the positioning groove (2) is provided with a bent angle piece (5), one end of the processing table (1) is fixedly connected to a base (9), the bottom of the base (9) is fixedly connected to a motor (10), the driving shaft of the motor (10) passes through the base (9) and is fixedly connected to a bracket (11), and the top of the bracket (11) is provided with a guide component (12).

2. The bending device for aluminum alloy door and window profile according to claim 1, characterized in that: The clamping plate (4) is arranged parallel to the inner wall surface of the positioning groove (2), and the surfaces of the clamping plate (4) and the positioning groove (2) are both smooth planes.

3. The bending device for aluminum alloy door and window profile according to claim 1, characterized in that: A mounting groove (6) corresponding to the bending angle piece (5) is provided at a corner of the positioning groove (2); a clamping block (7) is fixedly connected to one end of the bending angle piece (5); a clamping groove (8) corresponding to the clamping block (7) is provided on the inner wall of the mounting groove (6); and the clamping block (7) and the clamping groove (8) are correspondingly arranged in a clamping manner.

4. The bending device for aluminum alloy door and window profile according to claim 1, characterized in that: The bracket (11) comprises a fixing seat (111) fixedly connected to the driving shaft of the motor (10); an extension frame (112) is slidably connected inside the fixing seat (111); an L-shaped frame (113) is slidably connected at the end of the extension frame (112); and a sliding groove is provided at the top of the L-shaped frame (113).

5. The bending device for aluminum alloy door and window profile according to claim 1, characterized in that: The guide assembly (12) comprises a connecting frame (121), and a positioning rod (122) is slidably connected inside the connecting frame (121).

6. The bending device for aluminum alloy door and window profile according to claim 1, characterized in that: A plurality of the bending corner pieces (5) are provided, and the chamfer angles at the corners of the plurality of bending corner pieces (5) are different.