Packed tower with uniform packing
By using annular fan and air guide block in the packing tower to improve the intake efficiency and achieving uniformity of liquid distribution through the liquid shunt block and the liquid distributor, the problems of low intake efficiency and uneven liquid distribution of the packing tower are solved, and the working efficiency of the packing tower is improved.
Patent Information
- Application Number
- CN202420385519.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The intake efficiency of existing packing towers is not high and the feed distribution is uneven, which affects the working efficiency of the packing tower.
The ring fan and air guide block are used to improve the intake efficiency, and the uniform distribution of liquid is achieved through the liquid shunt block and the liquid distributor.
The intake efficiency and liquid distribution uniformity of the packing tower are improved, the efficiency of the gas-liquid separation process is enhanced, and the overall working efficiency of the packing tower is improved.
Smart Images

Figure CN222585584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of packed towers, in particular to a packed tower with uniform packing. Background Art
[0002] A packed tower is an industrial equipment mainly used for the process of material transfer between gas and liquid. This process usually involves operations such as absorption, removal or chemical reaction. The main components of a packed tower include tower shell, tower tray, packing and its supporting equipment. The filling material in the tower can increase the surface area of contact between the two phases, thereby improving the mass transfer efficiency. Generally speaking, the shape, size and material selection of the packing will affect the performance of the tower, including separation effect and pressure drop. Therefore, choosing the right packing is of great significance for optimizing the performance of the packed tower.
[0003] However, the existing packed tower technology has some shortcomings and deficiencies. First, its air intake efficiency is not high, which may lead to reduced efficiency of gas-liquid contact and affect the effect of material transfer. Second, the feed distribution in the tower may be uneven, and the uneven distribution will reduce the working efficiency of the packed tower. Therefore, how to improve the air intake efficiency of the packed tower and how to optimize the distribution of the feed in the tower have become key issues in the current design and optimization of packed towers. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a packed tower with uniform packing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a packed tower with uniform packing, comprising a first shell, the top of the first shell is fixedly connected with an exhaust port and penetrates through it, the top of the inner wall of the first shell is fixedly connected with a defogger block, the front end outer wall of the first shell is fixedly connected with a liquid inlet near the bottom of the defogger block and penetrates through both sides, the middle part of the inner wall of the first shell is fixedly connected with a drainage block, the shape of the drainage block is a triangular ring, the bottom end of the drainage block is fixedly connected with a liquid diversion block, the middle inner wall of the liquid diversion block is fixedly connected with a plurality of diversion pipes and penetrates through it, and the front and rear sides of the inner wall of the bottom end of the first shell are fixedly connected with a plurality of liquid distributors, and the shape of the liquid distributor is wavy.
[0006] As a further description of the above technical solution:
[0007] An annular fan is fixedly connected to the outer wall of the bottom end of the first shell and passes through it, and a trapezoidal ring is fixedly connected to the side of the bottom end of the annular fan away from the first shell.
[0008] As a further description of the above technical solution:
[0009] The bottom end of the trapezoidal ring is fixedly connected to a second outer shell, and the top inner wall of the second outer shell is fixedly connected to an air guide block.
[0010] As a further description of the above technical solution:
[0011] A gas inlet is fixedly connected to the bottom of the front end of the second shell and penetrates both inner and outer sides, and a water storage bucket is fixedly connected to the bottom end of the second shell.
[0012] As a further description of the above technical solution:
[0013] A water outlet pipe is fixedly connected to the middle part of the bottom end of the water storage barrel and passes through it, and a valve is fixedly connected to the inner wall of the front end of the water outlet pipe.
[0014] As a further description of the above technical solution:
[0015] A support ring is fixedly connected to the top of the outer wall of the water storage barrel, and a controller is fixedly connected to the front side of the top end of the support ring.
[0016] As a further description of the above technical solution:
[0017] Four sides of the outer wall of the support ring are fixedly connected with support columns.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the use of annular fans and air guide blocks can effectively improve the air intake efficiency. The annular fan can provide a larger airflow. At the same time, the air guide block can effectively guide the airflow into the packing tower, thereby improving the air intake efficiency. This can enhance the material transfer effect of the packing tower, accelerate the gas-liquid separation process, and improve work efficiency.
[0020] 2. In the utility model, inside the tower, the liquid is distributed through the liquid diverter block and the liquid distributor. The design of these two parts is conducive to achieving uniform distribution of the liquid. The liquid diverter block can reduce the aggregation of the liquid, and the liquid distributor can make the liquid contact with the gas evenly. This design reduces the packing loss caused by uneven liquid distribution. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A three-dimensional diagram of a packing tower with uniform packing proposed by the utility model;
[0022] Figure 2 A half-section view of the first shell of a packed tower with uniform packing proposed by the utility model;
[0023] Figure 3 A half-section view of the second shell of a packed tower with uniform packing proposed by the utility model;
[0024] Figure 4 The utility model provides a schematic diagram of a water storage barrel of a packing tower with uniform packing.
[0025] Legend:
[0026] 1. Exhaust port; 2. First shell; 3. Liquid inlet; 4. Annular fan; 5. Trapezoidal ring; 6. Support ring; 7. Support column; 8. Controller; 9. Demisting block; 10. Drainage block; 11. Liquid diverter block; 12. Liquid distributor; 13. Gas inlet; 14. Water storage tank; 15. Water outlet pipe; 16. Valve; 17. Air guide block; 18. Diverter pipe; 19. Second shell. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] Reference Figure 1-4The utility model provides an embodiment: a packed tower with uniform packing, comprising a first shell 2, the top of the first shell 2 is fixedly connected with an exhaust port 1 and penetrates through it, the top of the inner wall of the first shell 2 is fixedly connected with a demister block 9, the front end outer wall of the first shell 2 is fixedly connected with a liquid inlet 3 near the bottom of the demister block 9 and penetrates both inside and outside, the middle part of the inner wall of the first shell 2 is fixedly connected with a drainage block 10, the shape of the drainage block 10 is a triangular ring, the bottom end of the drainage block 10 is fixedly connected with a liquid diversion block 11, the middle inner wall of the liquid diversion block 11 is fixedly connected with a plurality of diversion pipes 18 and penetrates through it, the liquid diversion block 11 can reduce the aggregation of liquid, and the front and rear sides of the inner wall at the bottom end of the first shell 2 are fixedly connected with a plurality of liquid distributors 12, the shape of the liquid distributor 12 is wavy, and the liquid distributor 12 can make the liquid contact with the gas evenly.
[0030] An annular fan 4 is fixedly connected to the outer wall at the bottom end of the first shell 2 and penetrates through it. A trapezoidal ring 5 is fixedly connected to the side of the bottom end of the annular fan 4 away from the first shell 2. The bottom end of the trapezoidal ring 5 is fixedly connected to the second shell 19. An air guide block 17 is fixedly connected to the top inner wall of the second shell 19. The air guide block 17 is used to guide these airflows to effectively enter the packing tower so that the gas can be evenly distributed in the tower. The application of the annular fan 4 and the air guide block 17 can effectively improve the air intake efficiency. The annular fan 4 can provide a larger airflow. At the same time, the air guide block 17 can effectively guide the airflow into the packing tower, thereby improving the air intake efficiency, accelerating the gas-liquid separation process, and improving work efficiency. A gas inlet 13 is fixedly connected to the bottom of the front end of the second shell 19 and penetrates through it. On both the inside and outside sides, the bottom end of the second shell 19 is fixedly connected to a water storage barrel 14, and a water outlet pipe 15 is fixedly connected to the middle part of the bottom end of the water storage barrel 14 and penetrates through it. A valve 16 is fixedly connected to the inner wall of the front end of the water outlet pipe 15, and a support ring 6 is fixedly connected to the top of the outer wall of the water storage barrel 14. A controller 8 is fixedly connected to the front side of the top of the support ring 6. Support columns 7 are fixedly connected to the four sides of the outer wall of the support ring 6. The support ring 6 and the support columns 7 provide necessary structural support for the tower to ensure the stability of the tower. Finally, the demister block 9 removes liquid droplets in the gas flow, and the gas after gas-liquid separation is discharged through the exhaust port 1, while the liquid flows out through the water outlet pipe 15 and flows into the water storage barrel 14. The valve 16 can adjust the water outlet speed and flow rate to ensure the stable operation of the system.
[0031] Working principle: First, the gas enters the tower through the gas inlet 13, and then under the action of the annular fan 4, the gas flow speed increases to generate a large airflow. The air guide block 17 is used to guide these airflows to effectively enter the packed tower, so that the gas can be evenly distributed in the tower, greatly improving the air intake efficiency, thereby improving the efficiency of material transfer and accelerating the gas-liquid separation process. Secondly, the liquid enters the tower through the liquid inlet 3, and then is distributed through the liquid diverter block 11 and the liquid distributor 12. The liquid diverter block 11 can reduce the aggregation of the liquid, making the liquid more evenly distributed in the tower. The liquid distributor 12 evenly contacts the liquid with the gas, thereby improving the efficiency of material transfer. At the same time, the support ring 6 and the support column 7 provide the necessary structural support for the tower to ensure the stability of the tower. Finally, the demister block 9 removes the liquid droplets in the gas flow, and the gas after gas-liquid separation is discharged through the exhaust port 1, while the liquid flows out through the outlet pipe 15 and flows into the water storage tank 14. The valve 16 can adjust the water outlet speed and flow rate to ensure the stable operation of the system.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A packed tower with uniform packing, comprising a first shell (2), characterized in that: The top of the first shell (2) is fixedly connected to an exhaust port (1) and penetrates through it; the top of the inner wall of the first shell (2) is fixedly connected to a defogger block (9); the front end outer wall of the first shell (2) is fixedly connected to a liquid inlet (3) below the defogger block (9) and penetrates through both inner and outer sides; the middle part of the inner wall of the first shell (2) is fixedly connected to a drainage block (10), the drainage block (10) is in the shape of a triangular ring; the bottom end of the drainage block (10) is fixedly connected to a liquid diversion block (11), the middle inner wall of the liquid diversion block (11) is fixedly connected to a plurality of diversion pipes (18) and penetrate through it; the front and rear sides of the inner wall of the bottom end of the first shell (2) are fixedly connected to a plurality of liquid distributors (12), the liquid distributors (12) are in the shape of a wave.
2. A packed tower with uniform packing according to claim 1, characterized in that: An annular fan (4) is fixedly connected to the outer wall of the bottom end of the first outer shell (2) and passes through it, and a trapezoidal ring (5) is fixedly connected to the side of the bottom end of the annular fan (4) away from the first outer shell (2).
3. A packed tower with uniform packing according to claim 2, characterized in that: The bottom end of the trapezoidal ring (5) is fixedly connected to a second outer shell (19), and the top inner wall of the second outer shell (19) is fixedly connected to an air guide block (17).
4. A packed tower with uniform packing according to claim 3, characterized in that: The front bottom of the second shell (19) is fixedly connected to a gas inlet (13) which runs through both the inner and outer sides, and the bottom end of the second shell (19) is fixedly connected to a water storage bucket (14).
5. A packed tower with uniform packing according to claim 4, characterized in that: A water outlet pipe (15) is fixedly connected to the middle of the bottom end of the water storage barrel (14) and passes through the water storage barrel (14), and a valve (16) is fixedly connected to the inner wall of the front end of the water outlet pipe (15).
6. A packed tower with uniform packing according to claim 5, characterized in that: A support ring (6) is fixedly connected to the top of the outer wall of the water storage barrel (14), and a controller (8) is fixedly connected to the front side of the top end of the support ring (6).
7. A packed tower with uniform packing according to claim 6, characterized in that: Support columns (7) are fixedly connected to four sides of the outer wall of the support ring (6).