Novel cylindrical patch vibration switch
By designing a new cylindrical patch vibration switch using ceramic parts, conductive springs, copper tubes and copper covers, the existing vibration switches have been solved, and the high temperature stability and fully automatic assembly are achieved.
Patent Information
- Application Number
- CN202421323406.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing vibration switches have insufficient high temperature resistance, complex assembly and manual operation, resulting in high cost and low space utilization.
A new type of cylindrical patch vibration switch was designed, using a combination structure of ceramic parts, conductive springs, copper tubes and copper covers. The soldering foot was cancelled and directly attached to the circuit board through the copper tube, achieving full automatic assembly.
It improves the high temperature resistance of the vibration switch, can work normally at high temperatures of 200-270 degrees, simplifies the assembly process, reduces costs, and improves space utilization.
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Figure CN222600846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to vibration switches, in particular to a new cylindrical patch vibration switch. Background Art
[0002] The correct name of vibration switch should be called vibration sensor, which is an electronic switch that transmits the sensing result to the circuit device after sensing the vibration force and starts the circuit to work. However, the existing vibration switch has insufficient high temperature resistance, which reduces the application scope of the vibration switch and limits its development and promotion. Therefore, we propose a high temperature patch type vibration switch.
[0003] An existing patch-type vibration switch, patent number CN202321690943.2, includes an upper rubber cover, the bottom of which is sealed and connected to an integrated plastic sheet through a snap-fit mechanism, at least two plug-in holes are opened in the middle of the integrated plastic sheet, conductive hardware for patch-type installation is plugged into the plug-in holes, and a metal conductor placed inside the upper rubber cover is provided on the top of the conductive hardware.
[0004] The above-mentioned vibration switch is provided with a special welding foot, which needs to be aligned during welding, and has a small fault tolerance, and poor contact may occur. At the same time, the vibration switch adopts a rubber cover, and manual assembly is required when assembling the vibration switch, which requires labor costs, and occupies a large space and has low space utilization. Utility Model Content
[0005] The utility model aims to provide a novel cylindrical patch vibration switch to overcome the deficiencies in the prior art.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A new cylindrical patch vibration switch comprises a ceramic part, a conductive spring, a copper tube and a copper cover. One end of the copper tube and the copper cover are respectively provided with an opening for the ceramic part to be tightly fitted and plugged in. The ceramic part is respectively interference fit with the copper tube and the copper cover. The conductive spring is arranged inside the copper cover of the ceramic part and the copper tube. One end of the conductive spring is fixedly connected to the copper cover. The ceramic part is a middle-through structure and is sleeved on the conductive spring.
[0008] To further elaborate, the conductive spring is connected to the copper tube without contact.
[0009] To further explain, the copper cover and the copper tube are both hollow structures, and the copper cover is pressed against the copper tube by the ceramic member to form a receiving chamber for placing the spring.
[0010] To further explain, the ceramic piece is a cylindrical sleeve, and the ceramic piece is also provided with an insulating flange, the insulating flange is arranged around the side wall of the ceramic piece, and the insulating flange and the ceramic piece are formed as one piece.
[0011] To further explain, the ceramic piece, the copper tube and the copper cover are all coaxially arranged, and the diameter of the insulating flange is the same as the diameter of the outer side wall of the copper cover and the copper tube.
[0012] To further explain, the diameter of one end of the conductive spring is larger than the diameter of the other end, and the end with the larger diameter is fixedly connected to the copper cover.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model eliminates the soldering feet and is made of copper tubes as a whole. There is no need for alignment during welding and welding can be completed by directly sticking it to the circuit board. The welding is convenient and quick and poor contact due to welding problems can be avoided. The structure adopts ceramic parts for fixing and spacing the conducting tube body, so full automatic assembly can be achieved in the assembly and manufacturing process. The high temperature resistance of the utility model is improved, and the ceramic parts can withstand temperatures of 200-270 degrees, and are suitable for SMT technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a cross-sectional view of the utility model;
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 3 This is a structural view of the ceramic part.
[0018] Notes on the attached drawings:
[0019] 1. Ceramic parts; 2. Conductive spring; 3. Insulating flange; 4. Copper tube; 5. Copper cover; 6. Sleeve. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. When the number of an element is referred to as "plurality", it may be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific implementations and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] The present invention is described in detail below in conjunction with the embodiments shown in the accompanying drawings:
[0024] like Figure 1-3 As shown, in this embodiment, a cylindrical new type patch vibration switch is provided, including a ceramic part 1, a conductive spring 2, a copper tube 4 and a copper cover 5. One end of the copper tube 4 and the copper cover 5 are respectively provided with an opening for the ceramic part 1 to be tightly fitted and plugged. The ceramic part 1 is respectively interference fit with the copper tube 4 and the copper cover 5. During the manufacturing process, the openings of the copper tube 4 and the copper cover 5 are placed facing each other and pressed toward the ceramic part 1. The ceramic part 1 is a middle-through structure and is sleeved on the conductive spring 2. Therefore, during installation, the conductive spring 2 passes through the middle of the ceramic part 1 and the conductive spring 2 is arranged inside the copper cover 5 and the copper tube 4 of the ceramic part 1. In order to make the other end of the conductive spring 2 stable and not abut against the copper tube 4, one end of the conductive spring 2 is fixedly connected to the copper cover 5. The principle of the vibration switch is that when affected by some vibrations, the conductive replacement will swing and abut against the copper tube 4 to be turned on. Specifically, the copper cover 5 is turned on by the conductive spring 2 abutting against the copper tube 4. When in use, the copper cover 5 and the copper tube 4 are respectively welded to the positive and negative poles of the circuit board. It is worth mentioning that the utility model is suitable for use in SMT, which refers to the surface assembly technology of electronic circuits, also called surface mounting or surface mounting technology. It is a circuit assembly technology that mounts pinless or short-lead surface mounting components (abbreviated as SMC / SMD, called sheet components in Chinese) on the surface of a printed circuit board (PCB) or other substrate, and assembles them by soldering through reflow soldering or dip soldering.
[0025] In this embodiment, the vibration switch is in a normally open state, in which the conductive spring 2 is not in contact with the copper tube 4, that is, the copper cover 5 is in a non-conductive state with the copper tube 4. To further explain, the copper cover 5 and the copper tube 4 are both hollow structures, and the copper cover 5 is pressed tightly by the ceramic part 1 and the copper tube 4 to form a receiving chamber for placing the spring.
[0026] In this embodiment, the ceramic component 1 is a cylindrical sleeve 6, and the diameter of the sleeve 6 of the ceramic component 1 is slightly smaller than the inner wall diameter of the copper tube 4 and the copper cover 5. The ceramic component 1 is also provided with an insulating flange 3, and the insulating flange 3 is arranged around the side wall of the ceramic component 1. The insulating flange 3 and the ceramic component 1 are integrally formed. The insulating flange 3 can limit the position of the copper tube 4 and the copper cover 5, and the sleeve 6 part is tightly plugged into the copper tube 4 and the copper cover 5; further explained, the ceramic component 1 and the copper tube 4 and the copper cover 5 are all coaxially arranged, the diameter of the insulating flange 3 is the same as the diameter of the outer wall of the copper cover 5 and the copper tube 4, and the ceramic component 1 can isolate the conduction between the copper tube 4 and the copper cover 5.
[0027] To further illustrate, the diameter of one end of the conductive spring 2 is larger than that of the other end, and the end with the larger diameter is fixedly connected to the copper cover 5. One end of the conductive spring 2 can be fixedly connected to the copper cover 5 in advance by conventional means including welding and bonding, and then after the conductive spring 2 passes through the ceramic part 1, the copper tube 4 and the copper cover 5 are tightly fitted and crimped with the ceramic part 1. The material made of the ceramic part 1 is ceramic to replace the previous epoxy resin material, and the ceramic part 1 can still work normally at a high temperature of 200-270 degrees.
[0028] The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. For ordinary technicians in this field, they can make several modifications and improvements without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. New cylindrical patch vibration switch, characterized by: It includes a ceramic part, a conductive spring, a copper tube and a copper cover. One end of the copper tube and the copper cover are respectively provided with an opening for tight fitting and plugging of the ceramic part. The ceramic part is interference fit with the copper tube and the copper cover respectively. The conductive spring is arranged inside the copper cover of the ceramic part and the copper tube. One end of the conductive spring is fixedly connected to the copper cover. The ceramic part is a middle-through structure and is sleeved on the conductive spring.
2. The cylindrical novel patch vibration switch according to claim 1, characterized in that: The conductive spring is connected to the copper tube without contact.
3. The cylindrical novel patch vibration switch according to claim 1, characterized in that: The copper cover and the copper tube are both hollow structures, and the copper cover is pressed tightly against the copper tube through the ceramic part to form a receiving chamber for placing the spring.
4. The cylindrical novel patch vibration switch according to claim 1, characterized in that: The ceramic piece is a cylindrical sleeve, and an insulating convex edge is also arranged on the ceramic piece. The insulating convex edge is arranged around the side wall of the ceramic piece, and the insulating convex edge and the ceramic piece are formed as one piece.
5. The cylindrical novel patch vibration switch as claimed in claim 4, characterized in that: The ceramic part, the copper tube and the copper cover are all coaxially arranged, and the diameter of the insulating convex edge is the same as the diameter of the outer side wall of the copper cover and the copper tube.
6. The cylindrical novel patch vibration switch according to claim 1, characterized in that: The diameter of one end of the conductive spring is larger than that of the other end, and the end with the larger diameter is fixedly connected to the copper cover.
Citation Information
Patent Citations
Surface-mounted vibration switch
CN220189506U
