Anti-aging galvanized electrode

By adopting surface galvanizing process and optimized water-cooled component design on the water-cooled electrode, the problem of insufficient fluidity of the cooling water is solved, the heat dissipation efficiency and service life are improved, and the stability problem when the electrode is connected to the external water circulation equipment is avoided.

CN222655629UActive Publication Date: 2025-03-21HUIZHOU YIDA CHENFENG HARDWARE TECH CO LTD
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Patent Information

Application Number
CN202421293105.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-21
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing water-cooled electrodes have insufficient fluidity, resulting in low heat dissipation efficiency, and the insulation performance is easily affected when the electrode is connected to the external cooling water circulation equipment, resulting in unstable motor operation.

Method used

Design an aging-resistant galvanized electrode, use the surface galvanizing process to form a zinc coating, set up a water-cooled tank and water-cooled components, including water-cooled pipes and connecting pipes, optimize the flow path of cooling water to ensure that the cooling water flows fully and heat exchanges inside the electrode.

Benefits of technology

By optimizing the cooling water flow path, the heat dissipation efficiency of the electrode is significantly improved, the service life is extended, and the stability problems when the electrode is connected to the external water circulation equipment are avoided.

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Abstract

The utility model discloses an anti-aging galvanized electrode which comprises an electrode main body and a water cooling assembly, and the water cooling assembly is connected to one end of the electrode main body, so that the electrode main body can perform water cooling heat dissipation through the water cooling assembly; a zinc plating layer is formed on the surface of the electrode main body by adopting a surface galvanizing process, the electrode main body is provided with a water cooling tank, the water cooling tank is arranged in the electrode main body, and one end of the electrode main body extends towards the other end by a preset depth along the length direction, so that an accommodating space is formed; the water-cooling assembly comprises a water-cooling pipe and a connecting pipe, one end of the water-cooling pipe is contained in the water-cooling groove, and the other end of the water-cooling pipe is connected with the connecting pipe in a matched mode. One end of the connecting pipe is matched and connected with a notch of the water-cooling tank. According to the anti-aging galvanized electrode, water-cooling heat dissipation is carried out through the water-cooling assembly, so that the influence of environment high temperature on the aging speed of the electrode body is further reduced, and the service life of the electrode body is further prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrodes, in particular to an aging-resistant galvanized electrode. Background Art

[0002] A water-cooled electrode is a special electrode used in industrial processing, usually for high-temperature processing or applications that require continuous heat dissipation. Compared with ordinary electrodes, water-cooled electrodes have built-in cooling channels or external water cooling systems, which can reduce the electrode temperature by circulating cooling water to prevent the electrode from overheating. Water-cooled electrodes are usually made of conductive metal materials, such as copper or aluminum, and cooling channels are set on their surface or inside. By injecting cooling water into these channels, heat can be effectively taken away, the temperature of the electrode surface can be reduced, and electrode burning, deformation and aging caused by high temperature can be prevented. Water-cooled electrodes are widely used in processes such as electrospark machining, laser machining, and electron beam welding, especially in applications where high precision is required and the machining process needs to be carried out continuously for a long time; by effectively controlling the electrode temperature, water-cooled electrodes help improve machining quality and extend the service life of the electrode.

[0003] However, the existing water-cooled electrodes have insufficient corrosion resistance and aging resistance. Usually, the cooling water flow path of the water-cooled electrode is from the end of the electrode into the interior of the electrode, and then flows out from the water outlet opened on the side wall of the electrode. In this process, the cooling water does not flow sufficiently inside the electrode, resulting in insufficient heat dissipation efficiency of the water-cooled electrode. In addition, connecting the external cooling water circulation equipment at the water outlet of the electrode is likely to affect the insulation performance of the electrode, thereby affecting the normal operation of the motor. Utility Model Content

[0004] Based on this, it is necessary to provide an aging-resistant galvanized electrode to address the technical problem of insufficient fluidity of cooling water inside the existing water-cooled electrode.

[0005] An aging-resistant galvanized electrode comprises an electrode body and a water-cooling assembly. The water-cooling assembly is connected to one end of the electrode body, so that the electrode body can be water-cooled and dissipated through the water-cooling assembly.

[0006] The electrode body adopts a surface galvanizing process to form a zinc coating on the surface of the electrode body, and the electrode body is provided with a water cooling groove, which is arranged inside the electrode body and extends from one end of the electrode body toward the other end along the length direction to a preset depth, thereby forming a receiving space; the water cooling component includes a water cooling pipe and a connecting pipe, one end of the water cooling pipe is received in the water cooling groove, and the other end of the water cooling pipe is cooperatively connected with the connecting pipe; one end of the connecting pipe is cooperatively connected with the notch of the water cooling groove.

[0007] In one of the embodiments, the above-mentioned connecting pipe is provided with a water inlet and a water outlet, and the end of the water cooling pipe is connected to the water inlet through the inside of the connecting pipe; one end of the connecting pipe connected to the water cooling tank is connected to the water outlet; thus, the water inlet, the water cooling pipe, the water cooling tank and the water outlet are connected in sequence to form a flow path for cooling water.

[0008] In one of the embodiments, the above-mentioned aging-resistant galvanized electrode also includes a limiting component, which is sleeved on the side surface of the electrode body. When the aging-resistant galvanized electrode is installed to a preset position, the limiting component can be connected with the preset installation position.

[0009] In one embodiment, the above-mentioned limiting assembly includes a limiting flange, and correspondingly, the electrode body is provided with a limiting ring; the limiting ring is provided on the side surface of the electrode body; the limiting flange is sleeved on the side surface of the electrode body, and the limiting flange is against one side surface of the limiting ring.

[0010] In one of the embodiments, the above-mentioned limiting assembly further includes a first insulating sleeve, which is sleeved on the side surface of the electrode body, and the first insulating sleeve is sleeved between the limiting flange and the limiting ring.

[0011] In one embodiment, the above-mentioned limiting assembly also includes a second insulating sleeve, which is arranged on the other side of the limiting ring relative to the first insulating sleeve, that is, the second insulating sleeve cooperates with the first insulating sleeve to wrap the limiting ring accordingly.

[0012] In one embodiment, the above-mentioned limiting assembly further includes an insulating rubber ring, which is sleeved on the side surface of the electrode body, and the insulating rubber ring is arranged between the second insulating sleeve and the limiting ring.

[0013] In one embodiment, the above-mentioned aging-resistant galvanized electrode also includes a connecting component, which is sleeved on the side surface of one end of the electrode body. When the aging-resistant galvanized electrode is installed to a preset position, the connecting component is used to connect an external wire.

[0014] In one embodiment, the connection assembly includes a connection plate, which is sleeved on the side surface of one end of the electrode body connected to the water cooling assembly, and one end of the connection plate is electrically connected to an external wire through a through hole.

[0015] In one of the embodiments, the connection assembly further includes two wiring nuts, which are respectively sleeved on the side surfaces of the electrode body, and the two wiring nuts are respectively arranged on both sides of the connection plate.

[0016] In one of the embodiments, the water cooling assembly further includes a sealing nut, which is sleeved at the connection between the connecting pipe and the notch of the water cooling tank.

[0017] The aging-resistant galvanized electrode disclosed in the utility model is water-cooled and dissipates heat through a water-cooling component, thereby further reducing the impact of high environmental temperature on the aging speed of the electrode body, thereby effectively expanding the working temperature range of the aging-resistant galvanized electrode of the utility model and extending its service life. Among them, the electrode body adopts a surface galvanizing process to form a zinc coating on the surface of the electrode body, thereby effectively improving the corrosion resistance of the electrode body, thereby effectively delaying the aging of the electrode body caused by external corrosion, and the electrode body is provided with a water cooling tank, the water cooling assembly includes a water cooling pipe and a connecting pipe, one end of the water cooling pipe is accommodated in the water cooling tank, and the other end of the water cooling pipe is connected with the connecting pipe; one end of the connecting pipe is connected with the notch of the water cooling tank; thus, the water cooling pipe is connected to the external water inlet pipe through the connecting pipe, and the cooling water is injected into the water cooling tank through the water cooling pipe. After the cooling water fills the water cooling tank, it is output to the external drain pipe through the connecting pipe, thereby forming a flow path of the cooling water, and then realizing the water cooling of the electrode body by the water cooling assembly. Therefore, the electrode body completes the inflow and discharge of the cooling water through the connecting pipe, and optimizes the flow path of the cooling water compared with the traditional water-cooled electrode, so that the cooling water can fully flow and exchange heat inside the electrode body, thereby effectively improving the heat dissipation efficiency of the electrode body, and at the same time avoiding the problem of insufficient stability in use caused by the direct connection of the electrode body to the external water circulation equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of an anti-aging galvanized electrode in one embodiment;

[0019] Figure 2 A schematic diagram of the structure of an anti-aging galvanized electrode in one embodiment;

[0020] Figure 3 for Figure 2 A schematic cross-sectional structure diagram of the AA portion in the illustrated embodiment. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0024] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0027] See also Figures 1 to 3The utility model discloses an aging-resistant galvanized electrode 100, which includes an electrode body 110 and a water-cooling component 120. The water-cooling component 120 is connected to one end of the electrode body 110, so that the electrode body 110 can be water-cooled and dissipated through the water-cooling component 120, thereby further reducing the influence of the high temperature of the environment on the aging speed of the electrode body 110, thereby effectively expanding the working temperature range of the aging-resistant galvanized electrode 100 of the utility model and extending its service life. Among them, the electrode body 110 adopts a surface galvanizing process to form a zinc coating on the surface of the electrode body 110, thereby effectively improving the corrosion resistance of the electrode body 110, thereby effectively delaying the aging of the electrode body 110 caused by external corrosion, and the electrode body 110 is provided with a water cooling groove 111, the water cooling groove 111 is arranged inside the electrode body 110, and extends from one end of the electrode body 110 toward the other end along the length direction to a preset depth, thereby forming a receiving space; the water cooling component 120 includes a water cooling pipe 121 and a connecting pipe 122, one end of the water cooling pipe 121 is received in the water cooling groove 111, and the other end of the water cooling pipe 121 is connected with the connecting pipe 122; one end of the connecting pipe 122 is connected with the notch of the water cooling groove 111; thereby The water-cooling pipe 121 is connected to the external water inlet pipe through the connecting pipe 122, and the cooling water is injected into the water-cooling tank 111 through the water-cooling pipe 121. After the cooling water fills the water-cooling tank 111, it is output to the external drain pipe through the connecting pipe 122, thereby forming a flow path for the cooling water, and then realizing the water cooling of the electrode body 110 by the water-cooling component 120. Therefore, the electrode body 110 completes the inflow and discharge of cooling water through the connecting pipe 122. Compared with the traditional water-cooled electrode, the flow path of the cooling water is optimized, so that the cooling water can fully flow and exchange heat inside the electrode body 110, thereby effectively improving the heat dissipation efficiency of the electrode body 110, and at the same time avoiding the problem of insufficient stability in use caused by the electrode body 110 being directly connected to the external water circulation equipment. Specifically, the connecting pipe 122 is provided with a water inlet a and a water outlet b, and the end of the water-cooling pipe 121 is connected to the water inlet a through the inside of the connecting pipe 122; the connecting pipe 122 is connected to one end of the water-cooling tank 111 and is connected to the water outlet b; thus, the water inlet a, the water-cooling pipe 121, the water-cooling tank 111 and the water outlet b are connected in sequence to form a flow path for cooling water, and then, the water inlet a and the water outlet b are respectively connected to the output end and the input end of the external cooling water circulation equipment, so as to realize cooling and heat dissipation of the electrode body 110.

[0028] Furthermore, the anti-aging galvanized electrode 100 also includes a limiting component 130, which is sleeved on the side surface of the electrode body 110. When the anti-aging galvanized electrode 100 is installed to a preset position, the limiting component 130 can be connected with the preset installation position, thereby limiting the relative position between the anti-aging galvanized electrode 100 and the installation position. Specifically, the limiting component 130 includes a limiting flange 131, and correspondingly, the electrode body 110 is provided with a limiting ring 112; the limiting ring 112 is provided on the side surface of the electrode body 110; the limiting flange 131 is sleeved on the side surface of the electrode body 110, and the limiting flange 131 is against a side surface of the limiting ring 112, so that the limiting ring 112 can limit the relative position between the limiting flange 131 and the electrode body 110, and then, the electrode body 110 can be limitedly connected with the installation position through the limiting flange 131.

[0029] Furthermore, the limiting assembly 130 also includes a first insulating sleeve 132, which is sleeved on the side surface of the electrode body 110, and the first insulating sleeve 132 is sleeved between the limiting flange 131 and the limiting ring 112, thereby ensuring the insulation performance between the electrode body 110 and the limiting flange 131, so as to avoid safety accidents such as leakage and short circuit at the limiting flange 131.

[0030] Furthermore, the limiting assembly 130 further includes a second insulating sleeve 133, which is sleeved on the other side of the limiting ring 112 relative to the first insulating sleeve 132, that is, the second insulating sleeve 133 cooperates with the first insulating sleeve 132 to wrap the limiting ring 112 accordingly, so as to ensure the insulation performance of the limiting ring 112. Specifically, the limiting assembly 130 further includes an insulating rubber ring 134, which is sleeved on the side surface of the electrode body 110, and the insulating rubber ring 134 is arranged between the second insulating sleeve 133 and the limiting ring 112 to improve the connection stability and sealing between the second insulating sleeve 133 and the limiting ring 112.

[0031] Furthermore, the anti-aging galvanized electrode 100 further includes a connection assembly 140, which is sleeved on the side surface of one end of the electrode body 110. When the anti-aging galvanized electrode 100 is installed at a preset position, the connection assembly 140 is used to connect an external wire to achieve conduction between the electrode body 110 and the wire of an external device. In this embodiment, the connection assembly 140 includes a connection plate 141, which is sleeved on the side surface of one end of the electrode body 110 connected to the water cooling assembly 120, and one end of the connection plate 141 is electrically connected to the external wire through a through hole.

[0032] Furthermore, the connecting assembly 140 also includes two wire nuts 142, which are respectively sleeved on the side surfaces of the electrode body 110, and the two wire nuts 142 are respectively arranged on both sides of the connecting plate 141, thereby limiting the relative position between the connecting plate 141 and the electrode body 110.

[0033] Furthermore, the water cooling assembly 120 also includes a sealing nut 123 , which is sleeved at the connection between the connecting pipe 122 and the notch of the water cooling tank 111 , thereby improving the sealing performance of the connection between the connecting pipe 122 and the water cooling tank 111 .

[0034] To sum up, the aging-resistant galvanized electrode disclosed by the utility model is water-cooled by a water-cooling component to further reduce the impact of high environmental temperature on the aging rate of the electrode body, thereby effectively expanding the working temperature range of the aging-resistant galvanized electrode of the utility model and extending its service life. Among them, the electrode body adopts a surface galvanizing process to form a zinc coating on the surface of the electrode body, thereby effectively improving the corrosion resistance of the electrode body, thereby effectively delaying the aging of the electrode body caused by external corrosion, and the electrode body is provided with a water cooling tank, the water cooling assembly includes a water cooling pipe and a connecting pipe, one end of the water cooling pipe is accommodated in the water cooling tank, and the other end of the water cooling pipe is connected with the connecting pipe; one end of the connecting pipe is connected with the notch of the water cooling tank; thus, the water cooling pipe is connected to the external water inlet pipe through the connecting pipe, and the cooling water is injected into the water cooling tank through the water cooling pipe. After the cooling water fills the water cooling tank, it is output to the external drain pipe through the connecting pipe, thereby forming a flow path of the cooling water, and then realizing the water cooling of the electrode body by the water cooling assembly. Therefore, the electrode body completes the inflow and discharge of the cooling water through the connecting pipe, and optimizes the flow path of the cooling water compared with the traditional water-cooled electrode, so that the cooling water can fully flow and exchange heat inside the electrode body, thereby effectively improving the heat dissipation efficiency of the electrode body, and at the same time avoiding the problem of insufficient stability in use caused by the direct connection of the electrode body to the external water circulation equipment.

[0035] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An aging-resistant galvanized electrode, characterized in that: include: An electrode body and a water cooling assembly, wherein the water cooling assembly is connected to one end of the electrode body, so that the electrode body can be water-cooled and dissipated through the water cooling assembly; The electrode body adopts a surface galvanizing process to form a zinc coating on the surface of the electrode body, and the electrode body is provided with a water cooling groove, which is arranged inside the electrode body and extends from one end of the electrode body toward the other end along the length direction to a preset depth, thereby forming a receiving space; the water cooling component includes a water cooling pipe and a connecting pipe, one end of the water cooling pipe is received in the water cooling groove, and the other end of the water cooling pipe is cooperatively connected with the connecting pipe; one end of the connecting pipe is cooperatively connected with the notch of the water cooling groove.

2. The aging-resistant galvanized electrode according to claim 1, characterized in that: The anti-aging galvanized electrode further comprises a limiting component, and the limiting component is sleeved on the side surface of the electrode body.

3. The aging-resistant galvanized electrode according to claim 2, characterized in that: The limiting assembly includes a limiting flange, and correspondingly, the electrode body is provided with a limiting ring; the limiting ring is provided on the side surface of the electrode body; the limiting flange is sleeved on the side surface of the electrode body, and the limiting flange abuts against one side surface of the limiting ring.

4. The aging-resistant galvanized electrode according to claim 3, characterized in that: The limiting assembly further includes a first insulating sleeve, which is sleeved on the side surface of the electrode body and between the limiting flange and the limiting ring.

5. The aging-resistant galvanized electrode according to claim 4, characterized in that: The limiting assembly also includes a second insulating sleeve, which is arranged on the other side of the limiting ring relative to the first insulating sleeve.

6. The aging-resistant galvanized electrode according to claim 5, characterized in that: The limiting assembly further includes an insulating rubber ring, which is sleeved on the side surface of the electrode body, and the insulating rubber ring is arranged between the second insulating sleeve and the limiting ring.

7. The aging-resistant galvanized electrode according to claim 6, characterized in that: The anti-aging galvanized electrode also includes a connecting component, which is sleeved on the side surface of one end of the electrode body.

8. The aging-resistant galvanized electrode according to claim 7, characterized in that: The connection assembly includes a connection plate, and the connection plate is sleeved on the side surface of the electrode body at one end connected to the water cooling assembly.

9. The aging-resistant galvanized electrode according to claim 8, characterized in that: The connection assembly also includes two wiring nuts, which are respectively sleeved on the side surfaces of the electrode body, and are respectively arranged on both sides of the connection plate.

10. The aging-resistant galvanized electrode according to claim 9, characterized in that: The water cooling assembly also includes a sealing nut, which is sleeved at the connection between the connecting pipe and the notch of the water cooling groove.