Integrated device for testing glue coating of plastic shell cyclone coarse filter

By designing the integrated device for compacting glue coating and testing of plastic shell cyclone coarse filters, and completing assembly operations by mechanical operations, the problems of high labor intensity, low efficiency and inconsistent quality caused by manual operations in the existing technology are solved, and a higher level of Product consistency and quality.

CN109177203BActive Publication Date: 2025-02-18PINGYUAN FILTER
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Patent Information

Application Number
CN201811030874.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-09-05
Publication Date
2025-02-18
Estimated Expiration
2038-09-05

AI Technical Summary

Technical Problem

During the assembly process, existing plastic shell cyclone coarse filters require manual tightening of nuts, glue coating and detection of rotating blades, resulting in high labor intensity, low efficiency, inconsistent standards, and prone to quality problems and hidden dangers of missed inspection.

Method used

An integrated device for tightening and glue testing of plastic shell cyclone coarse filter is designed. Through mechanical operations, the operation of tightening nuts, spraying glue liquid and detecting rotating blades is completed, and the operation standards are quantified and unified.

Benefits of technology

The assembly operation is completed through mechanical operations, which improves the consistency and quality of the product, reduces labor intensity, improves work efficiency, and avoids the inconsistency of quality and missed inspection problems caused by human work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an integrated device for tightening, gluing and detecting a plastic shell cyclone coarse filter, comprising a frame-type frame, in which a supporting mechanism for supporting the internal structure of the plastic shell cyclone coarse filter, a tightening mechanism for tightening the upper nut of the central axis of the plastic shell cyclone coarse filter, a gluing mechanism for spraying glue on the inner surface of the side wall at the circumferential edge of the connecting plate of the plastic shell cyclone coarse filter, a pressing mechanism for pressing the edge top of the connecting plate of the plastic shell cyclone coarse filter, and a detection mechanism for detecting the smoothness of rotation of rotating blades are arranged. The present invention completes the three operations of tightening nuts, spraying glue and detecting rotating blades through mechanical operations, thereby improving the consistency of products, avoiding defects such as inconsistent quality and missed detection caused by manual operations, improving product quality as a whole, reducing labor intensity, and greatly improving work efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing, in particular to a device for tightening, gluing and detecting a plastic shell cyclone coarse filter. Background Art

[0002] Heavy vehicles such as engineering vehicles work in harsh environments, and the air filters they use are usually multi-stage filters. Multi-stage air filters are generally equipped with cyclone pre-filters in the first one or two stages, also known as cyclone coarse filters.

[0003] Most cyclone coarse filters are plastic shells. The internal structure of the plastic shell of the traditional plastic shell cyclone coarse filter includes a central shaft, a rotating sleeve is installed on the upper part of the central shaft through a bearing, the rotating sleeve is connected to a mounting frame, a rotating blade is installed on the mounting frame, a connecting cylinder is installed in the middle and lower part of the mounting frame, the bottom end of the connecting cylinder is lower than the bottom end of the central shaft, a connecting plate is installed on the outer wall of the connecting cylinder, and the opening of the connecting plate is upward. A hexagonal nut is provided at the bottom end of the central shaft.

[0004] An upper nut is installed on the upper part of the central shaft, which is an outer hexagonal nut.

[0005] During assembly, the following three operations need to be performed manually, which has high labor intensity, low worker efficiency, and highly subjective standards without uniformity.

[0006] ①It is necessary to use pneumatic tools or electric tools to manually tighten the upper nut.

[0007] ② Apply glue on the inner surface of the side wall at the circumferential edge of the connecting plate to facilitate bonding with the plastic shell.

[0008] ③ Check whether the rotating blades rotate smoothly and whether they are stuck by manually moving them. The inspection standard is vague and cannot be quantified, and it depends on human inspection, which may lead to missed inspections. This will cause unqualified products to flow into the market and cause quality problems. Summary of the invention

[0009] The purpose of the present invention is to provide an integrated device for tightening, gluing and detecting a plastic shell cyclone coarse filter, which completes the three operations of tightening nuts, spraying glue and detecting rotating blades through mechanical operations, and the operation standards are quantified and unified.

[0010] To achieve the above-mentioned purpose, the integrated device for tightening, gluing and detecting a plastic shell cyclone coarse filter of the present invention comprises a frame-type frame, in which a supporting mechanism for supporting the internal structure of the plastic shell cyclone coarse filter, a tightening mechanism for tightening the upper nut of the central axis of the plastic shell cyclone coarse filter, a gluing mechanism for spraying glue on the inner surface of the side wall at the circumferential edge of the connecting disk of the plastic shell cyclone coarse filter, a clamping mechanism for clamping the edge top of the connecting disk of the plastic shell cyclone coarse filter and a detection mechanism for detecting the smoothness of rotation of the rotating blades.

[0011] The support mechanism includes a mounting base plate connected to the middle and lower part of the frame, the mounting base plate is horizontally arranged, the mounting base plate is downwardly connected to a motor bracket, a speed regulating motor is installed on the motor bracket, the main shaft of the speed regulating motor vertically extends upward from the mounting base plate and is connected to a rotating base plate through a transmission mechanism, and a positioning block is provided on the rotating base plate for clamping a connecting cylinder of a plastic shell cyclone coarse filter and having an interference fit with the connecting cylinder.

[0012] The transmission mechanism includes a first pulley connected to the main shaft of the speed regulating motor, a second pulley connected to the first pulley through a belt transmission, and a hollow shaft rotatably connected to the middle position of the installation base plate in the left and right directions through a bearing;

[0013] The upper end of the hollow shaft extends upward from the mounting base plate and is fixedly connected to the rotating base plate, and the lower end of the hollow shaft extends downward from the mounting base plate and is connected to the second pulley;

[0014] A sleeve seat is fixedly connected to the motor bracket, and the sleeve seat passes through the hollow shaft, the rotating bottom plate and the positioning block upwards. A positioning inner hexagonal sleeve is provided at the top of the sleeve seat for clamping with the hexagonal nut at the bottom end of the central shaft of the plastic shell cyclone coarse filter;

[0015] The positioning block, the rotating base plate, the sleeve seat and the hexagonal inner sleeve for positioning are coaxially arranged.

[0016] The clamping mechanism includes a cylinder pad connected to the upper surface of the mounting base plate, a clamping cylinder is installed on the cylinder pad, an extending rod of the clamping cylinder is fixedly connected upward to a horizontally arranged force transmission plate, and the other end of the force transmission plate is fixedly connected downward to a clamping column at the top edge of the connecting plate for pressing downward the plastic shell cyclone coarse filter.

[0017] The tightening mechanism includes a cylinder bracket installed on the base plate, the cylinder bracket is located on one side of the rotating base plate, the cylinder bracket is fixedly connected to a lifting cylinder, the extension rod of the lifting cylinder extends vertically upward and is connected to a horizontally arranged connecting plate, a vertically arranged electric torque wrench is fixedly connected to the connecting plate, the wrench socket of the electric torque wrench is an inner hexagonal socket adapted to the upper nut on the central axis of the plastic shell cyclone coarse filter; the wrench socket is arranged downward and is used to tighten the upper nut.

[0018] The glue coating mechanism includes a mounting column fixed on the left side of the mounting base plate, a glue coating cylinder is fixedly connected to the mounting column, an extension rod of the glue coating cylinder extends to the right and is connected to a glue dispensing tube, a glue dispensing nozzle is provided at the lower end of the glue dispensing tube for spraying glue liquid onto the inner surface of the side wall at the circumferential edge of the connecting plate of the plastic shell cyclone coarse filter, and a glue dispensing solenoid valve is provided at the glue dispensing nozzle.

[0019] The detection mechanism comprises a detection support fixed on the mounting base plate, the detection support is connected to a rotary power device, the output shaft of the rotary power device extends upward and is connected to a lever for moving the rotary blades of the plastic shell cyclone coarse filter.

[0020] The clamping mechanism is symmetrically provided with two sets with the axis of the rotating bottom plate as the symmetry point.

[0021] The four corners of the frame are downwardly connected with adjustable feet; the rotating power device is a rotating cylinder.

[0022] The present invention has the following advantages:

[0023] The present invention completes the three operations of tightening nuts, spraying glue and detecting rotating blades through mechanical operations, which greatly improves the consistency of products, avoids defects such as inconsistent quality and missed inspections caused by manual operations, improves product quality as a whole, reduces labor intensity, and improves work efficiency.

[0024] The positioning block and the connecting tube of the plastic shell cyclone coarse filter are interference fit during operation, so that the rotating bottom plate and the circular protrusion can drive the internal structure of the plastic shell cyclone coarse filter to rotate together through friction, and the two functions of support and transmission are realized simultaneously through the interference fit, which is convenient and fast.

[0025] The clamping mechanism has a simple structure and reliable operation, and can stably clamp the plastic shell cyclone coarse filter through the edge top of the connecting plate. When two sets of the clamping mechanism are symmetrically arranged at the center, the edge top of the connecting plate can be evenly pressed at two positions of 180 degrees, which makes the clamping of the connecting plate more stable and reliable, and the central axis will not be subjected to distortion.

[0026] The tightening mechanism can conveniently realize electric tightening of the upper nut. The speed regulating motor can drive the rotating bottom plate, the positioning block and the plastic shell cyclone coarse filter to rotate through the transmission mechanism, thereby cooperating with the gluing work.

[0027] The glue coating mechanism can conveniently spray glue onto the inner surface of the side wall at the edge of the connecting plate of the plastic shell cyclone coarse filter; as the plastic shell cyclone coarse filter rotates, the glue is evenly sprayed onto the inner surface of the side wall at the circumferential edge of the connecting plate.

[0028] The detection mechanism uses mechanical force to move the rotating blades of the molded case cyclone coarse filter to be tested. The force and speed of the rotating blades are kept constant each time, avoiding the instability of force and speed caused by manual movement of the rotating blades, and providing a basis for converting the speed at the rated flow rate into the speed under the movement of the lever through the speed measurement operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the integrated device for tightening and gluing detection of a plastic shell cyclone coarse filter of the present invention;

[0030] Figure 2 It is a left side schematic diagram of the integrated device for tightening and gluing detection of a plastic shell cyclone coarse filter of the present invention;

[0031] Figure 3 It is a top view schematic diagram of the integrated device for tightening and gluing detection of a plastic shell cyclone coarse filter of the present invention;

[0032] Figure 4 yes Figure 1 An enlarged schematic diagram of the middle support mechanism, the pressing mechanism, the tightening mechanism and the gluing mechanism;

[0033] Figure 5 yes Figure 2 An enlarged schematic diagram of the middle support mechanism and the tightening mechanism;

[0034] Figure 6 yes Figure 3 An enlarged schematic diagram of the middle clamping mechanism and the detection mechanism;

[0035] Figure 7 yes Figure 1 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0036] like Figures 1 to 7 As shown, the integrated device for tightening and gluing detection of a molded shell cyclone coarse filter of the present invention comprises a frame-type frame 1, in which a supporting mechanism for supporting the internal structure of the molded shell cyclone coarse filter, a tightening mechanism for tightening the upper nut of the central axis of the molded shell cyclone coarse filter, a gluing mechanism for spraying glue on the inner surface of the side wall at the circumferential edge of the connecting plate of the molded shell cyclone coarse filter, a clamping mechanism for clamping the edge top of the connecting plate of the molded shell cyclone coarse filter, and a detection mechanism for detecting the rotation smoothness of the rotating blade 33 are arranged.

[0037] The support mechanism includes a mounting base plate 2 connected to the lower part of the frame 1, the mounting base plate 2 is horizontally arranged, the mounting base plate 2 is downwardly connected to a motor bracket 3, a speed regulating motor 4 is installed on the motor bracket 3, the main shaft of the speed regulating motor 4 vertically extends upward from the mounting base plate 2 and is connected to a rotating base plate 5 through a transmission mechanism, and a positioning block 7 is provided on the rotating base plate 5 for inserting a connecting tube 6 of a plastic shell cyclone coarse filter and having an interference fit with the connecting tube 6.

[0038] The transmission mechanism includes a first pulley 8 connected to the main shaft of the speed regulating motor 4, a second pulley 9 connected to the first pulley 8 through a belt transmission, and a hollow shaft 10 rotatably connected to the middle position of the installation base plate 2 in the left and right directions through a bearing 11;

[0039] The upper end of the hollow shaft 10 extends upwardly from the mounting base plate 2 and is fixedly connected to the rotating base plate 5, and the lower end of the hollow shaft 10 extends downwardly from the mounting base plate 2 and is connected to the second pulley 9;

[0040] The motor bracket 3 is fixedly connected with a sleeve seat 12, which passes through the hollow shaft 10, the rotating bottom plate 5 and the positioning block 7 upwards. The top of the sleeve seat 12 is provided with a positioning inner hexagonal sleeve 13 for clamping with the hexagonal nut at the bottom end of the central shaft of the plastic shell cyclone coarse filter;

[0041] The positioning block 7, the rotating base plate 5, the sleeve seat 12 and the positioning inner hexagonal sleeve 13 are coaxially arranged.

[0042] The clamping mechanism includes a cylinder pad 14 connected to the upper surface of the mounting base plate 2, a clamping cylinder 15 is installed on the cylinder pad 14, the extending rod of the clamping cylinder 15 is fixedly connected upward with a horizontally arranged force transmission plate 16, and the other end of the force transmission plate 16 is fixedly connected downward with a clamping column 17 at the top edge of the connecting plate 18 for pressing the plastic shell cyclone coarse filter downward.

[0043] The tightening mechanism includes a cylinder bracket 19 installed on the base plate, the cylinder bracket 19 is located on the rear side of the rotating base plate 5, the cylinder bracket 19 is fixedly connected to a lifting cylinder 20, the extension rod of the lifting cylinder 20 extends vertically upward and is connected to a horizontally arranged connecting plate 21, and a vertically arranged electric torque wrench 22 is fixedly connected to the connecting plate 21, and the wrench socket 23 of the electric torque wrench 22 is an inner hexagonal socket adapted to the upper nut 25 on the central axis 24 of the plastic shell cyclone coarse filter; the wrench socket 23 is arranged downward and is used to tighten the upper nut 25.

[0044] The glue coating mechanism includes a mounting column 26 fixed on the left side of the mounting base plate 2, and a glue coating cylinder 27 is fixedly connected to the mounting column 26. The extension rod of the glue coating cylinder 27 extends to the right and is connected to a glue dispensing tube 28. The lower end of the glue dispensing tube 28 is provided with a glue dispensing nozzle 29 for spraying glue liquid on the inner surface of the side wall at the circumferential edge of the connecting plate 18 of the plastic shell cyclone coarse filter, and a glue dispensing solenoid valve 30 is provided at the glue dispensing nozzle 29.

[0045] The detection mechanism includes a detection support 31 fixed on the mounting base 2, the detection support 31 is connected to a rotary power device 32, the output shaft of the rotary power device 32 extends upward and is connected to a lever 34 for moving the rotary blades 33 of the plastic shell cyclone coarse filter.

[0046] The clamping mechanism is symmetrically provided with two sets with the axis of the rotating bottom plate 5 as the symmetry point, so as to more evenly and stably clamp the processed plastic shell cyclone coarse filter.

[0047] Adjustable feet 35 are connected downwardly at the four corners of the frame 1, which facilitates leveling the frame 1 when the ground is not flat enough. The rotary power device 32 is a rotary cylinder, and of course a reduction motor can also be used.

[0048] The present invention also discloses a method for detecting glue tightening using the above-mentioned integrated device for detecting glue tightening of a plastic shell cyclone coarse filter, which is performed according to the following steps:

[0049] First, the preparation work.

[0050] Before the tightening and gluing inspection operation is performed, the speed of the rotating blade 33 of the qualified plastic shell cyclone coarse filter is measured first, specifically, the rotating power device 32 is started, the output shaft of the rotating power device 32 drives the lever 34 to rotate, so that the lever 34 moves the rotating blade 33 of the plastic shell cyclone coarse filter, and then the speed R of the rotating blade 33 after being moved is measured. R is a positive real number and is greater than or equal to 6;

[0051] Before the first step, the connecting tube 6 of the internal structure of the molded case cyclone coarse filter to be processed is buckled on the positioning block 7 from top to bottom, and the connecting tube 6 and the positioning block 7 are interference fit; at this time, the wrench sleeve 23 of the electric torque wrench 22 and the central axis 24 of the molded case cyclone coarse filter are located on the same axis and the wrench sleeve 23 is located directly above the central axis 24 of the molded case cyclone coarse filter; the hexagonal nut at the bottom end of the central axis is downwardly inserted into the hexagonal inner sleeve 13 for positioning, thereby preventing the central axis 24 of the molded case cyclone coarse filter from rotating when tightening;

[0052] Adjust the tightening torque of the electric torque wrench 22 to the tightening torque of the upper nut 25 to complete the preparation work;

[0053] The first step is the compaction step;

[0054] Then, the pressing cylinder 15 is operated to retract the extended rod of the pressing cylinder 15 downward, thereby driving the force transmission plate 16 and the pressing column 17 to move downward, so that the pressing column 17 presses the edge top of the connecting plate 18 of the molded case cyclone coarse filter to prevent the internal structure of the molded case cyclone coarse filter from rotating during the tightening step;

[0055] The second step is the tightening step; operate the lifting cylinder 20 to retract the extension rod of the lifting cylinder 20 downward, thereby driving the connecting plate 21 and the electric torque wrench 22 to move downward, and the wrench sleeve 23 of the electric torque wrench 22 is sleeved on the upper nut 25 on the central axis 24 of the plastic shell cyclone coarse filter; start the electric torque wrench 22 to tighten the upper nut 25; after tightening, stop the electric torque wrench 22, so that the extension rod of the lifting cylinder 20 and the extension rod of the clamping cylinder 15 are respectively reset upward; after the extension rod of the clamping cylinder 15 is reset upward, delay 0.5 seconds before proceeding to the third step;

[0056] The third step is the gluing step; the gluing step is to start the gluing cylinder 27, the extension rod of the gluing cylinder 27 extends to the right, driving the glue spray nozzle 29 to move rightward to the edge of the connecting plate 18 of the plastic shell cyclone coarse filter and facing downward to the inner surface of the side wall of the connecting plate 18;

[0057] Open the dispensing solenoid valve 30 and start the speed regulating motor 4 at the same time. The speed regulating motor 4 drives the rotating base plate 5 and the positioning block 7 to rotate through the transmission mechanism; the positioning block 7 drives the internal structure of the plastic shell cyclone coarse filter to rotate through the connecting tube 6 under the action of friction. At this time, the central shaft 24 will not rotate because the hexagonal nut at its bottom is positioned by the inner hexagonal sleeve 13; after the dispensing solenoid valve 30 is opened, the glue is sprayed downward from the dispensing nozzle 29 to the inner surface of the side wall of the connecting disk 18. As the internal structure of the plastic shell cyclone coarse filter rotates, the glue is evenly sprayed on the inner surface of the side wall at the circumferential edge of the connecting disk 18 of the plastic shell cyclone coarse filter; the time for spraying the glue is 10±1 seconds;

[0058] After the glue is sprayed, the glue dispensing solenoid valve 30 is closed and the speed regulating motor 4 is turned off at the same time, and the extended rod of the glue dispensing cylinder 27 is retracted to the left to complete the glue dispensing operation; after the extended rod of the glue dispensing cylinder 27 is retracted to the left, the third step is performed after a delay of 0.5 seconds to prevent the glue dispensing cylinder 28 from blocking the rotation of the rotating blade 33;

[0059] The fourth step is a detection step; the rotating power device 32 is started, and the output shaft of the rotating power device 32 drives the lever 34 to rotate and moves the rotating blades 33 of the plastic shell cyclone coarse filter;

[0060] Measure the actual rotation speed X revolutions per second of the rotating blade 33 after it is turned. If the absolute value of the difference between X and R is less than or equal to 2, the rotating blade 33 of the molded case cyclone coarse filter is qualified; if the absolute value of the difference between X and R is greater than 2, the rotating blade 33 of the molded case cyclone coarse filter is unqualified;

[0061] The fifth step is to remove the internal structure of the plastic shell cyclone coarse filter from the rotating bottom plate 5 after the test is completed;

[0062] The first step to the fifth step are repeated in a cycle, and each cycle completes a tightening and gluing inspection operation of the internal structure of the plastic shell cyclone coarse filter.

[0063] The start-up time of the electric torque wrench 22 in the second step is 5±0.5 seconds, which can ensure tightening without wasting time.

[0064] The integrated device for detecting the tightening and coating of the plastic shell cyclone coarse filter also includes an electric control device, which is connected to an audible and visual alarm, an infrared detection switch and a display screen. The rotation path of the rotating blade 33 passes through the detection route of the infrared detection switch. The electric control device calculates the actual rotation speed X of the rotating blade 33 after being turned according to the following formula: X = the number of times the infrared detection switch is triggered within 3 seconds / 3*the total number of rotating blades 33; taking the average rotation speed within 3 seconds, compared with measuring only 1 second, avoids the problem of large friction when the rotating blade rotates and the rapid drop in rotation speed after 1 second, so the accuracy is higher. The electric control device is installed in the electric control box on the frame 1, and the electric control device and the audible and visual alarm, infrared detection switch and display screen connected thereto are not shown in the figure.

[0065] The electronic control device is also connected to the dispensing solenoid valve 30, the electric torque wrench 22, the clamping cylinder 15, the lifting cylinder 20, the speed regulating motor 4, the glue coating cylinder 27 and the rotating power device 32; the first step to the fourth step are all controlled by the electronic control device;

[0066] In the fourth step, the electronic control device calculates the absolute value of the difference between X and R. If the absolute value is less than or equal to 2, the internal structure of the plastic shell cyclone coarse filter is judged to be a qualified product; if the absolute value is greater than 2, the internal structure of the plastic shell cyclone coarse filter is judged to be an unqualified product, and the electronic control device controls the sound and light alarm to send out a sound and light alarm to prompt the staff to handle the unqualified product.

[0067] The electric control device is a single chip microcomputer or an integrated circuit, preferably a PLC.

[0068] The present invention converts the speed at rated flow rate into the speed at which the lever of the integrated device for testing the tightness and gluing of the molded case cyclone coarse filter is turned through the speed measurement operation, which greatly facilitates the testing operation. According to experiments, after the speed at which the lever is turned is converted into the speed at which the measuring lever is turned, the accuracy of the measurement is basically the same as the accuracy of the speed at rated flow rate, and the accuracy rate of identifying qualified and unqualified products reaches 99.9%.

[0069] After the extending rod of the clamping cylinder is reset upward, there is a delay of 0.5 seconds before the third step is performed. This can prevent the phenomenon that the extending rod of the clamping cylinder has not yet reset upward when the speed control motor is started in the third step, and the plastic case cyclone coarse filter is still clamped, thereby preventing the plastic case cyclone coarse filter from being unable to rotate when the speed control motor is started, causing damage to the speed control motor and the transmission mechanism, and even damaging the speed control motor in serious cases.

[0070] If the glue spraying time is too short, the thickness of the sprayed glue cannot ensure that the plastic shell is firmly bonded; if the glue spraying time is too long, it will cause a waste of glue.

[0071] The time for spraying the glue is 10±1 seconds (including the two end values ​​of 9 seconds and 11 seconds). After testing, the thickness of the glue sprayed on the inner surface of the side wall at the circumferential edge of the connecting plate meets the requirements for bonding the plastic shell of the plastic shell cyclone coarse filter, while avoiding waste of glue.

[0072] The start-up time of the electric torque wrench is 5±0.5 seconds, which can ensure tightening without wasting time.

[0073] Taking the average speed within 3 seconds, compared with measuring only 1 second, avoids the problem of high friction when the rotating blades rotate and the sharp drop in speed after 1 second, and thus has a higher degree of accuracy.

[0074] By using the electronic control device, the operations from the first step to the fourth step can be automatically implemented by the electronic control device, which improves work efficiency, reduces the labor intensity of workers, and can automatically determine whether the internal structure of the plastic shell cyclone coarse filter is an unqualified product, and correspondingly prompt the staff to take corresponding measures through the sound and light alarm.

[0075] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. The integrated device for tightening and gluing detection of plastic shell cyclone coarse filter is characterized by: It comprises a frame-type frame, in which a supporting mechanism for supporting the internal structure of the molded case cyclone coarse filter, a tightening mechanism for tightening the upper nut of the central axis of the molded case cyclone coarse filter, a gluing mechanism for spraying glue on the inner surface of the side wall at the circumferential edge of the connecting plate of the molded case cyclone coarse filter, a pressing mechanism for pressing the edge top of the connecting plate of the molded case cyclone coarse filter, and a detection mechanism for detecting the smoothness of the rotation of the rotating blades are arranged; The support mechanism includes a mounting base plate connected to the middle and lower part of the frame, the mounting base plate is horizontally arranged, the mounting base plate is downwardly connected to a motor bracket, a speed regulating motor is installed on the motor bracket, the main shaft of the speed regulating motor vertically extends upward from the mounting base plate and is connected to a rotating base plate through a transmission mechanism, and a positioning block is provided on the rotating base plate for clamping a connecting cylinder of a plastic shell cyclone coarse filter and having an interference fit with the connecting cylinder. The transmission mechanism includes a first pulley connected to the main shaft of the speed regulating motor, a second pulley connected to the first pulley through a belt transmission, and a hollow shaft rotatably connected to the middle position of the installation base plate in the left and right directions through a bearing; The upper end of the hollow shaft extends upward from the mounting base plate and is fixedly connected to the rotating base plate, and the lower end of the hollow shaft extends downward from the mounting base plate and is connected to the second pulley; A sleeve seat is fixedly connected to the motor bracket, and the sleeve seat passes through the hollow shaft, the rotating bottom plate and the positioning block upwards. A positioning inner hexagonal sleeve is provided at the top of the sleeve seat for clamping with the hexagonal nut at the bottom end of the central shaft of the plastic shell cyclone coarse filter; The positioning block, the rotating base plate, the sleeve seat and the hexagonal sleeve for positioning are coaxially arranged; The clamping mechanism comprises a cylinder pad connected to the upper surface of the mounting base plate, a clamping cylinder is mounted on the cylinder pad, an extension rod of the clamping cylinder is fixedly connected upwardly to a horizontally arranged force transmission plate, and the other end of the force transmission plate is fixedly connected downwardly to a clamping column at the top edge of the connection plate for downwardly clamping the plastic shell cyclone coarse filter; The tightening mechanism comprises a cylinder bracket mounted on the base plate, the cylinder bracket is located on one side of the rotating base plate, the cylinder bracket is fixedly connected to a lifting cylinder, the extension rod of the lifting cylinder extends vertically upward and is connected to a horizontally arranged connecting plate, a vertically arranged electric torque wrench is fixedly connected to the connecting plate, and the wrench socket of the electric torque wrench is an inner hexagonal socket adapted to the upper nut on the central axis of the plastic shell cyclone coarse filter; the wrench socket is arranged downward and is used to tighten the upper nut; The glue coating mechanism includes a mounting column fixed on the left side of the mounting base plate, a glue coating cylinder is fixedly connected to the mounting column, an extension rod of the glue coating cylinder extends to the right and is connected to a glue dispensing tube, a glue dispensing nozzle is provided at the lower end of the glue dispensing tube for spraying glue liquid onto the inner surface of the side wall at the circumferential edge of the connecting plate of the plastic shell cyclone coarse filter, and a glue dispensing solenoid valve is provided at the glue dispensing nozzle.

2. The integrated device for detecting the tightening and gluing of a plastic shell cyclone coarse filter according to claim 1 is characterized in that: The detection mechanism comprises a detection support fixed on the mounting base plate, the detection support is connected to a rotary power device, the output shaft of the rotary power device extends upward and is connected to a lever for moving the rotary blades of the plastic shell cyclone coarse filter.

3. The integrated device for tightening and gluing detection of a plastic shell cyclone coarse filter according to claim 1 is characterized in that: The clamping mechanism is symmetrically provided with two sets with the axis of the rotating bottom plate as the symmetry point.

4. The integrated device for detecting the tightening and gluing of a plastic shell cyclone coarse filter according to claim 1 is characterized in that: The four corners of the frame are downwardly connected with adjustable feet; the rotating power device is a rotating cylinder.

Citation Information

Patent Citations

  • Cyclone coarse filter tightening and gluing detection method

    CN109177204A

  • Mould urgent rubber coating of shell whirlwind strainer and detect integrated device

    CN208760045U