Automatic casing equipment for LED lamps

Abstract

The present invention discloses an automatic casing device for LED lamps, comprising a lamp clamping and wire-managing mechanism, a lamp holding and wire-cutting mechanism, and a primary casing mechanism connected to a main controller of the automatic casing device. The lamp clamping and wire-managing mechanism performs wire-managing processing before casing, and through a special wire-managing clip, can straighten the two-pole wires of the lamp bubble shell while also positioning the wires. The lamp holding and wire-cutting mechanism performs wire-cutting processing before casing, ensures the consistency of the length of the two-pole wires, and makes it easier for the casing tooling to accurately sleeve the two-pole leads; the primary casing mechanism includes the fixation of the insulating coil, the automatic wire feeding assembly, the wire-cutting tooling, and the coordination of four workstations of the center line assembly. The secondary casing mechanism solves the problem that the insulating casing does not completely fall into the two wires due to the easy bending of the two-stage wires of the lamp bubble shell, so as to ensure that the insulating tube completely falls into the two-pole wires of the lamp bubble shell, reduce the processing difficulty of the next process, effectively save labor, and improve production efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of lamp lighting production, and in particular relates to an automatic casing device for LED lamps. Background Art

[0002] In the existing light bulb assembly production process, the process of inserting the insulating sleeve into the two-pole wire of the bulb shell is mainly done manually by workers. This method not only has low production efficiency, but also consumes a lot of labor costs in the manual feeding production process, resulting in high production cost problems.

[0003] At the same time, the neatness of the two-pole wires of the lamp bulb shell will directly affect the difficulty of the next processing step, which requires further improvement of the quality of the finished product after the manual insertion operation, bringing greater difficulty to the manual insertion operation. Summary of the invention

[0004] In order to solve the problems existing in the prior art, the present invention provides an automatic sleeve device for LED lamps. The automatic sleeve device can automatically and orderly sleeve the insulating sleeve onto the two-pole wires of the lamp bulb shell, and ensure that the two-pole wires of the lamp bulb shell are neat, thereby reducing the processing difficulty of the next process, effectively saving labor, and improving production efficiency.

[0005] To achieve the above object, the present invention adopts the following technical solution:

[0006] An automatic casing device for LED lamps comprises a lamp clamping and wire-management mechanism, a lamp holding and wire-cutting mechanism, and a primary casing mechanism connected to a main controller of the automatic casing device; wherein:

[0007] The lamp clamping and wire-managing mechanism comprises a first-station bulb positioning assembly, a wire clamping assembly and a wire management assembly; the first-station bulb positioning assembly comprises left and right lamp clamping cylinders connected to the main controller of the automatic casing equipment, and the left and right lamp clamping cylinders correspond to driving the left and right positioning tooling of the bulb to have notches adapted to the shape of the bulb cap; the wire clamping assembly comprises a Y-shaped pneumatic clamp connected to the main controller of the automatic casing equipment, and the Y-shaped pneumatic clamp comprises front and rear lamp clamping and wire management grips; the wire management assembly comprises a first wire management cylinder connected to the main controller of the automatic casing equipment, a second wire management cylinder and a large-mouth mechanical clamp, the two wire management cylinders drive the large-mouth mechanical clamp to open and close, and the first wire management cylinder moves up and down to drive the large-mouth mechanical clamp to perform lifting and lowering movements;

[0008] The light-holding wire-cutting mechanism comprises a wire-cutting cylinder connected to the main controller of the automatic casing equipment, a wire-cutting light-holding cylinder, a wire-cutting pneumatic scissors and a wire-cutting light-holding clamp. The wire-cutting cylinder drives the wire-cutting pneumatic scissors, and the wire-cutting light-holding cylinder drives the wire-cutting light-holding clamp.

[0009] A primary casing mechanism includes an automatic wire feeding assembly and an insulation management wire assembly; the automatic wire feeding assembly includes a first wire feeding cylinder, a second wire feeding cylinder, a third wire feeding cylinder, and a fourth wire feeding cylinder connected to the main controller of the automatic casing equipment, and also includes a first casing guide block, and a second casing guide block located below the first casing guide block; the first casing guide block is provided with an upper guide hole and a side through hole communicated with the upper guide hole; the first wire feeding cylinder drives an insulation wire positioning ejector device, and the positioning ejector provided in the insulation wire positioning ejector device is arranged for the side through hole; the second casing guide block is composed of left and right casing guide blocks to form an opening and closing structure, and the opening and closing state of the left and right casing guide blocks is controlled by the third wire feeding cylinder; the second casing guide block in the closed state of the left and right casing guide blocks corresponds to the shape of the upper guide hole The invention discloses a method for manufacturing an automatic wire feeding machine having a lower guide hole; the insulating wire is passed through the upper guide hole and the lower guide hole from top to bottom; the second wire feeding cylinder and the first wire feeding cylinder, the insulating wire positioning ejector device and the first sleeve guide block are all fixedly mounted on the first automatic wire feeding bottom plate; the second wire feeding cylinder drives the first automatic wire feeding bottom plate; the fourth wire feeding cylinder, the third wire feeding cylinder and the second sleeve guide block are all fixedly mounted on the second automatic wire feeding bottom plate, and the fourth wire feeding cylinder drives the second automatic wire feeding bottom plate to move downward; the insulating wire management assembly comprises a first wire cutting cylinder, a second wire cutting cylinder, an insulating wire pneumatic scissors, an insulating wire online trimming positioning clamp and an insulating wire offline trimming positioning clamp connected to the main controller of the automatic sleeve equipment; the first wire cutting cylinder drives the insulating wire pneumatic scissors, and the second wire cutting cylinder simultaneously drives the insulating wire online trimming positioning clamp and the insulating wire offline trimming positioning clamp.

[0010] The automatic sleeve device for LED lamps as described above also includes a secondary sleeve mechanism, which includes a secondary sleeve first cylinder connected to the main controller of the automatic sleeve device, a secondary sleeve second cylinder, a sleeve parallel clamp and a secondary sleeve positioning clamp, the secondary sleeve second cylinder drives the sleeve parallel clamp to extend and retract horizontally, and the secondary sleeve first cylinder drives the sleeve parallel clamp to rise and fall vertically.

[0011] The technical solution provided by the present invention has the following beneficial effects:

[0012] First, the lamp clamping and wire-management station is used to carry out wire-management before casing. Through the special wire-management clip, the two-pole wires of the lamp bulb shell can be straightened and the wire positions can be positioned. In the casing station, the insulating tube can be more easily inserted into the two-pole lead wires;

[0013] Second, the wire cutting station is used to cut the wires before the casing to ensure the consistency of the length of the two-pole wires, making it easier for the casing tooling to be accurately placed in the two-pole leads;

[0014] The third is the primary casing station, which includes the cooperation of four stations: the fixing of the insulating coil, the automatic wire feeding assembly, the wire cutting tool and the center wire assembly. When the bulb shell tool moves to the primary casing station, the cut insulating coil is pressed down and sleeved on the two-pole wire of the bulb shell, and the insulating coil is sleeved on the two-pole wire, and the casing action is completed;

[0015] Fourthly, the secondary casing station solves the problem that the two-stage wires of the bulb shell are easy to bend, and some insulating casings do not fall completely into the two wires after the first casing.

[0016] The automatic casing equipment for LED lamps of the present invention is equipped with the above four stations to complete the process flow of insulating tube casing, including the lamp clamping and wire arrangement station → lamp holding and wire cutting station → primary casing station → secondary casing station. The equipment can greatly improve the production efficiency. In the original production process, 3-4 people are needed to put on the insulating sleeve. After using the equipment, only one person is needed to complete it. The average casing efficiency is 1200 pieces / hour. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the lamp clamping and cable management mechanism of the present invention;

[0019] Figure 2A It is a three-dimensional structural schematic diagram of the Y-shaped pneumatic clamp of the lamp clamping and cable management mechanism of the present invention;

[0020] Figure 2B It is a top view of the structure of the Y-shaped pneumatic clamp of the lamp clamping and cable management mechanism of the present invention;

[0021] Figure 2C It is a side view structural schematic diagram of the Y-shaped pneumatic clamp of the lamp clamping and cable management mechanism of the present invention;

[0022] Figure 3A It is a three-dimensional structural schematic diagram of a large-mouth mechanical clamp of a lamp clamping and cable management mechanism of the present invention;

[0023] Figure 3B It is a schematic diagram of the top view of the large-mouth mechanical clamp of the lamp clamping and cable management mechanism of the present invention;

[0024] Figure 3C It is a side view structural schematic diagram of a large-mouth mechanical clamp of a lamp clamping and cable management mechanism of the present invention;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the lamp holding wire cutting mechanism of the present invention;

[0026] Figure 5A The three-dimensional structure diagram of the primary casing mechanism of the present invention is shown in FIG. Figure 1 ;

[0027] Figure 5B Schematic diagram 2 of the three-dimensional structure of the primary casing mechanism of the present invention;

[0028] Fig. 6A It is a schematic diagram of the top view of the structure of the first casing guide block of the primary casing mechanism of the present invention;

[0029] Figure 6B yes Fig. 6A AA cross-sectional structural diagram;

[0030] Figure 7 It is a schematic cross-sectional structural diagram of the second sleeve guide block of the primary sleeve mechanism of the present invention.

[0031] Fig. 8A It is a schematic diagram of the top view of the left and right shaping ejector pins in the second sleeve guide block of the present invention;

[0032] Figure 8B yes Fig. 8A BB cross-sectional structure diagram;

[0033] Fig. 9A It is a schematic diagram of the main structure of the left and right shaping ejectors in the second sleeve guide block of the present invention;

[0034] Fig. 9B yes Fig. 9A Schematic diagram of CC cross-sectional structure;

[0035] Fig.10 It is a three-dimensional structural schematic diagram of the insulation management wire assembly of the present invention;

[0036] Fig.11 It is a three-dimensional structural schematic diagram of the secondary sleeve mechanism of the present invention.

[0037] Fig.12 This is a schematic diagram of the three-dimensional structure of the automatic casing device for LED lamps of the present invention. Figure 1 ;

[0038] Fig.13 yes Fig.12 A magnified schematic diagram of the local structure;

[0039] Fig.14 This is a second schematic diagram of the three-dimensional structure of the automatic casing device for LED lamps of the present invention;

[0040] Fig.15 yes Fig.14 A magnified schematic diagram of the local structure. DETAILED DESCRIPTION

[0041] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0042] In the claims, description and the above-mentioned drawings of the present invention, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. are for distinguishing different objects rather than for describing a specific order.

[0043] In the claims, specification and the above-mentioned drawings of the present invention, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific protection scope of the present invention.

[0044] In the claims, specification and the above drawings of the present invention, unless otherwise clearly defined, if the term "fixed connection" or "fixed connection" is used, it should be understood in a broad sense, that is, any connection method without a displacement relationship and relative rotation relationship between the two, that is to say, including non-detachable fixed connection, detachable fixed connection, integrated connection and fixed connection through other devices or elements.

[0045] In the claims, description and drawings of the present invention, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".

[0046] Now combined Figures 12 to 15 The automatic casing device for LED lamps of the present invention is described. The device comprises a lamp clamping and wire-arranging mechanism 100, a lamp holding and wire-cutting mechanism 200, a primary casing mechanism 300 and a secondary casing mechanism 400 connected to the main controller of the automatic casing device, so as to sequentially complete the straightening and positioning of the two-pole wires of the lamp bulb shell, the wire-cutting treatment before casing, and the primary casing action and the secondary casing action, so as to ensure that the insulating tube 500 completely falls into the two-pole wires 700 of the lamp bulb shell 600.

[0047] like Figures 1 to 3C The lamp clamping and wire management mechanism 100 of the present invention shown includes a first station lamp positioning assembly, a wire clamping assembly, and a wire management assembly.

[0048] The first-station bulb positioning assembly includes left and right lamp holding cylinders 110 connected to the main controller of the automatic sleeve equipment. The left and right lamp holding cylinders 110 correspondingly drive the left and right positioning tools 120 and 130 of the bulb. The left and right positioning tools 120 and 130 of the bulb have a notch 140 that is adapted to the shape of the bulb head, so that the bulb head can be clamped when the left and right lamp holding cylinders 110 drive the left and right positioning tools 120 and 130 of the bulb to close.

[0049] The wire clamping assembly includes a Y-shaped pneumatic clamp 150 connected to the main controller of the automatic casing equipment, and the Y-shaped pneumatic clamp 150 includes front and rear clamping light wire handling grips 151, 152, and the front and rear clamping light wire handling grips 151, 152 have correspondingly meshed front and rear lower rows of teeth 153, and the front and rear lower rows of teeth 153 have left and right triangular lower positioning grooves 154, so that when the front and rear clamping light wire handling grips 151, 152 are closed, the two-pole wires are respectively clamped at the groove tops 1541 of the left and right triangular lower positioning grooves 154. The opening angle of the left and right triangular lower positioning grooves 154 of the present invention is 70°-80°, and the best is 78°. The opening angle of the left and right triangular lower positioning grooves 154 is large enough to make it easier for the two-pole wires to enter the left and right triangular lower positioning grooves 154.

[0050] The front and rear lower row teeth 153 of the present invention are integrally composed of multiple layers of tooth row units. In this embodiment, the front and rear lower row teeth 153 are integrally composed of three layers of lower row tooth units 1531 arranged at intervals to form a multi-layer stacked structure with a thickness of 7-8mm, so that the force on the two-pole wire is more uniform and the fixation is more firm.

[0051] The wire management assembly includes a first management cylinder 160 and a second management cylinder 180 connected to the main controller of the automatic casing equipment. The two management cylinders 180 drive the large-mouth mechanical clamp 170 to open and close. The first management cylinder 160 moves up and down to drive the large-mouth mechanical clamp 170 to move up and down. The large-mouth mechanical clamp 170 is connected to the main controller of the automatic casing equipment, and includes front and rear clamping light management clamps 171 and 172. The front and rear clamping light management clamps 171 and 172 have correspondingly meshed front and rear upper rows of teeth 173. The front and rear upper rows of teeth 173 have left and right triangular upper positioning grooves 174, so that when the front and rear clamping light management clamps 171 and 172 are closed, the two-pole wires are respectively limited at the top of the groove of the left and right triangular upper positioning grooves 174. The groove top 1541 of the left and right triangular lower positioning grooves 154 is arranged correspondingly to the groove top 1741 of the left and right triangular upper positioning grooves 174, so that when the front and rear lamp wiring grips 151, 152 and the front and rear lamp wiring clamps 171, 172 are closed at the same time, the front and rear lamp wiring clamps 171, 172 can straighten the two-level wires upwards.

[0052] The front and rear upper rows of teeth 173 of the present invention are integrally composed of multiple layers of tooth row units. In this embodiment, the front and rear upper rows of teeth 173 are integrally composed of three layers of upper row tooth units 1731 arranged at intervals to form a multi-layer stacked structure with a thickness of 7-8 mm, so as to prevent the two-pole wires from breaking due to excessive straightening force while straightening the two-pole wires.

[0053] The multi-layered structure of the front and rear lower row teeth 153 and the front and rear upper row teeth 173 of the present invention can fix the two-pole wires more firmly, and at the same time, when the two-pole wires are straightened, the two-pole wires will not be broken due to excessive straightening force.

[0054] During operation, the lamp bulb shells to be processed are placed one by one on the conveyor belt of the assembly line. Under the control of the main controller of the automatic sleeve equipment, when the sensor on the assembly line detects that a lamp bulb shell has arrived at the lamp clamping and wiring management station, first, the left and right lamp holding cylinders 110 of the lamp bulb positioning assembly at the first station drive the left and right lamp positioning tools 120 and 130 to clamp and position the lamp moved to this station; then, the Y-shaped pneumatic clamp 150 drives the front and rear lamp clamping and wiring management hand grips 151 and 152 to close, clamping the two-pole wires on the lamp bulb shell so that they do not move; then, the first wiring management cylinder 160 drives the large-mouth mechanical clamp 170 to press down, and the front and rear lamp clamping and wiring management clamps 171 and 172 of the large-mouth mechanical clamp 170 are closed to clamp the two-pole wires on the lamp bulb shell. At the same time, the first wiring management cylinder 160 pulls up the large-mouth mechanical clamp 170 to complete the straightening and wiring management action of the two-pole wires on the lamp bubble shell.

[0055] like Figure 4 The lamp holding and wire trimming mechanism 200 of the present invention shown in the figure includes a wire trimming cylinder 210 connected to the main controller of the automatic casing equipment, a wire trimming and lamp holding cylinder 230, a wire pneumatic scissors 220 and a wire trimming and lamp holding clamp 240. The wire trimming cylinder 210 drives the wire pneumatic scissors 220, and the wire trimming and lamp holding cylinder 230 drives the wire trimming and lamp holding clamp 240, and the wire trimming and lamp holding clamp 240 is a pneumatic Y-type clamp. When the lamp bubble shell that has been wired at the lamp clamping and wire arranging station arrives at the lamp holding and wire trimming station, since the lengths of the two-stage wires of the lamp bubble shell are different when they are made, in order to prevent the two wires from bending and moving when the insulating tube is subsequently sleeved, the two wires need to be trimmed to the same length. Specifically, when the lamp bubble shell reaches the lamp holding and wire trimming station, the wire trimming lamp holding cylinder 230 drives a wire trimming lamp holding clamp 240 to clamp the lamp bubble shell. At this time, the wire trimming cylinder 210 drives the open wire pneumatic scissors 220 to extend, and then the wire pneumatic scissors 220 close to cut the two-pole wires at the same length. Then, the wire trimming cylinder 210 drives the closed wire pneumatic scissors 220 to retract, and the wire trimming lamp holding clamp 240 opens and retracts, and the wire trimming action of the two-pole wires is completed.

[0056] like Figure 5A and Fig. 9B The primary bushing mechanism 300 of the present invention shown includes an automatic wire feeding assembly and an insulation management wire assembly, wherein the insulation management wire assembly is located below the automatic wire feeding assembly.

[0057] The automatic wire feeding assembly includes a first wire feeding cylinder 310, a second wire feeding cylinder 350, a third wire feeding cylinder 370, and a fourth wire feeding cylinder 380 connected to the main controller of the automatic casing equipment.

[0058] The utility model also includes a first sleeve guide block 330 and a second sleeve guide block 360 located below the first sleeve guide block 330. The first sleeve guide block 330 is provided with an upper guide hole 332 and a side through hole 331 communicating with the upper guide hole 332, and the upper guide hole 332 is a tubular shape extending downward. The insulated wire passes through the upper guide hole 332 and extends out of the upper guide hole 332. The second sleeve guide block 360 is composed of a left sleeve guide block 360A and a right sleeve guide block 360B to form an opening and closing structure, and the opening and closing state of the left and right sleeve guide blocks 360A and 360B of the second sleeve guide block 360 is controlled by a third wire feeding cylinder 370. The second sleeve guide block 360 in the closed state of the left and right sleeve guide blocks 360A and 360B is formed with a lower guide hole 361 corresponding to the upper guide hole 332. In addition, the left and right sleeve guide blocks 360A and 360B of the second sleeve guide block 360 are also correspondingly provided with left and right shaping through holes 362A and 362B that communicate with the lower guide hole 361, and left and right shaping ejector pins 363A and 363B are penetrated through the left and right shaping through holes 362A and 362B. The insulating wire fits exactly in the gap between the left and right shaping ejector pins 363A and 363B to solve the problem that the insulating wire is stuck in the lower guide hole 361 due to deformation after being cut.

[0059] In this embodiment, an insulating wire guide block 340 is further included. A guide hole 341 is provided on the insulating wire guide block 340. The guide hole 341, the upper guide hole 332 and the lower guide hole 361 are arranged in sequence from top to bottom so that the insulating wire can be vertically passed through the guide hole 341, the upper guide hole 332 and the lower guide hole 361 in sequence from top to bottom.

[0060] The first wire feeding cylinder 310 drives an insulating wire positioning ejector device 320 , and the insulating wire positioning ejector device 320 is provided with a positioning ejector 321 which is arranged corresponding to the side through hole 331 of the first sleeve guide block 330 .

[0061] The second wire feeding cylinder 350, the first wire feeding cylinder 310, the insulating wire positioning ejector device 320 and the first sleeve guide block 330 are all fixedly mounted on the first automatic wire feeding bottom plate 300A. When the first wire feeding cylinder 310 drives the positioning ejector 321 of an insulating wire positioning ejector device 320 to insert into the side through hole 331 of the first sleeve guide block 330 to support the insulating wire in the upper guide hole 332, the second wire feeding cylinder 350 pulls down the first automatic wire feeding bottom plate 300A, and the second sleeve guide block 360 is in a closed state at this time, and the insulating wire supported by the positioning ejector 321 passes through the lower guide hole 361 of the second sleeve guide block 360.

[0062] The fourth wire feeding cylinder 380 and the third wire feeding cylinder 370, the second sleeve guide block 360 and the left and right shaping ejectors 363A and 363B are all fixedly mounted on the second automatic wire feeding bottom plate 300B, and the fourth wire feeding cylinder 380 drives the second automatic wire feeding bottom plate 300B to move downward.

[0063] The first automatic wire feeding bottom plate 300A and the second automatic wire feeding bottom plate 300B of the present invention both move along the slide rails, and the operation is more stable and accurate.

[0064] like Fig.10 The insulation management wire assembly shown includes an insulation wire cutting device 390, which includes a first wire cutting cylinder 391 connected to the main controller of the automatic casing equipment, a second wire cutting cylinder 392, an insulation wire pneumatic scissors 393, an insulation wire cutting upper positioning clamp 394 and an insulation wire cutting lower positioning clamp 395. The first wire cutting cylinder 391 drives the insulation wire pneumatic scissors 393, and the second wire cutting cylinder 392 drives the insulation wire cutting upper positioning clamp 394 and the insulation wire cutting lower positioning clamp 395 at the same time.

[0065] When the lamp bubble shell reaches the primary sleeve station, the second wire cutting cylinder 392 pushes the opened insulating wire cutting line positioning clamp 394 and the insulating wire cutting line positioning clamp 395 to extend. After they are in place, the insulating wire cutting line positioning clamp 395 closes and clamps the lamp head of the lamp bubble shell, and the insulating wire cutting line positioning clamp 394 closes and clamps the two-pole wires of the lamp bubble shell, so as to position the lamp bubble shell and the two-pole wires at the same time, which facilitates the automatic wire feeding assembly to perform the sleeve action. At this time, the first wire cutting cylinder 391 pushes the insulated wire pneumatic scissors 393 in the open state to extend to the gap between the first sleeve guide block 330 and the second sleeve guide block 360 to cut the insulated wire 800 between the first sleeve guide block 330 and the second sleeve guide block 360. Then, the fourth wire feeding cylinder 380 drives the second automatic wire feeding base plate 300B to move downward so that the insulated wire inserted into the lower guide hole 361 of the second sleeve guide block 360 is inserted into the positioned bipolar wires of the lamp bulb shell. Then, the second sleeve guide block 360 is opened and retracted so that the insulated wire is sleeved on the bipolar wires. Then, the first wire cutting cylinder 391 drives the insulated wire pneumatic scissors 393 to retract, and the insulated wire cutting line positioning clamp 394 and the insulated wire cutting line positioning clamp 395 are opened and retracted to complete the sleeve action on the bipolar wires.

[0066] Since the inner hole of the insulating tube 800 is narrow, after passing through the primary bushing station, part of the insulating tube 800 will be stuck in the middle of the two-pole lead wire and will not be completely penetrated to the bottom of the two-pole lead wire. Therefore, the automatic bushing device for LED lamps of the present invention also includes a secondary bushing mechanism 400, such as Fig.11 As shown, the secondary casing mechanism 400 includes a secondary casing first cylinder 410 connected to the main controller of the automatic casing equipment, a secondary casing second cylinder 440 and a secondary casing positioning clamp 430. When the lamp bulb shell reaches the secondary sleeve station, the secondary sleeve second cylinder 440 drives the opened secondary sleeve positioning clamp 430 to extend to close and clamp the lamp head of the lamp bulb shell; at this time, the secondary sleeve first cylinder 410 drives the opened sleeve parallel clamp 420 to push forward, and after it is in place, the sleeve parallel clamp 420 closes to clamp the insulating tube 800 that has not passed through the bottom of the two-pole lead, then, the secondary sleeve first cylinder 410 drives the sleeve parallel clamp 420 to press down, and also drives the insulating tube 800 to press down, so that the insulating tube completely falls into the bottom of the two-pole lead, and then the sleeve parallel clamp 420 opens, and the secondary sleeve first cylinder 410 and the secondary sleeve second cylinder 440 drive the sleeve parallel clamp 420 to retract, completing the secondary sleeve action.

[0067] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. An automatic casing device for LED lamps, characterized in that: It comprises a lamp clamping and wire-managing mechanism (100) connected to a main controller of an automatic casing device, a lamp holding and wire-cutting mechanism (200), and a primary casing mechanism (300); wherein: A lamp clamping and wire management mechanism (100) comprises a first-station lamp positioning assembly, a wire clamping assembly and a wire management assembly; the first-station lamp positioning assembly comprises left and right lamp clamping cylinders (110) connected to a main controller of an automatic sleeve device, the left and right lamp clamping cylinders (110) corresponding to the left and right positioning fixtures (120, 130) driving the lamp have notches (140) adapted to the shape of the lamp cap; the wire clamping assembly comprises a Y-shaped A pneumatic clamp (150), the Y-shaped pneumatic clamp (150) comprising front and rear clamping light wire management grippers (151, 152); the wire management assembly comprises a first wire management cylinder (160) connected to the main controller of the automatic casing equipment, a second wire management cylinder (180) and a large-mouth mechanical clamp (170); the two wire management cylinders (180) drive the large-mouth mechanical clamp (170) to open and close, and the first wire management cylinder (160) moves up and down to drive the large-mouth mechanical clamp (170) to move up and down; The light-holding wire-cutting mechanism (200) comprises a wire-cutting cylinder (210) connected to a main controller of an automatic casing device, a wire-cutting light-holding cylinder (230), a wire-cutting pneumatic scissors (220) and a wire-cutting light-holding clamp (240), wherein the wire-cutting cylinder (210) drives the wire-cutting pneumatic scissors (220), and the wire-cutting light-holding cylinder (230) drives the wire-cutting light-holding clamp (240); A primary casing mechanism (300) comprises an automatic wire feeding assembly and an insulation management wire assembly; the automatic wire feeding assembly comprises a first wire feeding cylinder (310), a second wire feeding cylinder (350), a third wire feeding cylinder (370), and a fourth wire feeding cylinder (380) connected to a main controller of the automatic casing equipment, and also comprises a first casing guide block (330), and a second casing guide block (360) located below the first casing guide block (330); the first casing guide block (330) is provided with an upper guide hole (332), and a side through hole (331) communicating with the upper guide hole (332); The first wire feeding cylinder (310) drives an insulating wire positioning ejector device (320), and the insulating wire positioning ejector device (320) is provided with a positioning ejector (321) arranged corresponding to the side through hole (331); the second sleeve guide block (360) is composed of a left sleeve guide block (360A, 360B) to form an opening and closing structure, and the opening and closing state of the left and right sleeve guide blocks (360A, 360B) is controlled by the third wire feeding cylinder (370); the second sleeve guide block (360) in the closed state of the left and right sleeve guide blocks (360A, 360B) corresponds to the upper guide hole (332 ) is formed with a lower guide hole (361); the insulated wire is passed through the upper guide hole (332) and the lower guide hole (361) from top to bottom; the second wire feeding cylinder (350) and the first wire feeding cylinder (310), the insulated wire positioning ejector device (320) and the first sleeve guide block (330) are all fixedly mounted on the first automatic wire feeding bottom plate (300A); the second wire feeding cylinder (350) drives the first automatic wire feeding bottom plate (300A); the fourth wire feeding cylinder (380), the third wire feeding cylinder (370) and the second sleeve guide block (360) are all fixedly mounted on the second automatic wire feeding bottom plate ( 300B), the fourth wire feeding cylinder (380) drives the second automatic wire feeding bottom plate (300B) to move downward; the insulation management wire assembly comprises a first wire cutting cylinder (391) connected to the main controller of the automatic casing equipment, a second wire cutting cylinder (392), an insulation wire pneumatic scissors (393), an insulation wire cutting line upper positioning clamp (394) and an insulation wire cutting line lower positioning clamp (395); the first wire cutting cylinder (391) drives the insulation wire pneumatic scissors (393), and the second wire cutting cylinder (392) simultaneously drives the insulation wire cutting line positioning clamp (394) and the insulation wire cutting line lower positioning clamp (395).

2. The automatic LED lamp sleeve device according to claim 1, characterized in that: The invention also comprises a secondary casing mechanism (400), which comprises a secondary casing first cylinder (410) connected to a main controller of the automatic casing equipment, a secondary casing second cylinder (440), a casing parallel clamp (420) and a secondary casing positioning clamp (430), wherein the secondary casing second cylinder (440) drives the casing parallel clamp (420) to extend and retract horizontally, and the secondary casing first cylinder (410) drives the casing parallel clamp (420) to rise and fall vertically.

3. The automatic LED lamp sleeve device according to claim 1 or 2, characterized in that: The front and rear lamp clamping and cable management grips (151, 152) have corresponding meshing front and rear lower rows of teeth (153), and the front and rear lower rows of teeth (153) are integrally composed of multi-layered tooth units; the front and rear lamp clamping and cable management clamps (171, 172) have corresponding meshing front and rear upper rows of teeth (173), and the front and rear upper rows of teeth (173) are integrally composed of multi-layered tooth units.

4. The automatic LED lamp sleeve device according to claim 1 or 2, characterized in that: The left and right sleeve guide blocks (360A, 360B) of the second sleeve guide block (360) are also provided with left and right shaping through holes (362A, 362B) communicating with the lower guide hole (361) respectively, and left and right shaping ejector pins (363A, 363B) are inserted into the left and right shaping through holes (362A, 362B), and the insulating wire fits exactly in the gap between the left and right shaping ejector pins (363A, 363B).

5. The automatic LED lamp sleeve device according to claim 1 or 2, characterized in that: The first automatic wire feeding bottom plate (300A) and the second automatic wire feeding bottom plate (300B) both move along the slide rail.

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