A ceramic thin plate aluminum honeycomb composite panel system and construction method thereof

Abstract

A ceramic thin plate aluminum honeycomb composite panel system and its construction method, the system includes a composite panel, an anchoring assembly and an adhesive layer; the composite panel includes a ceramic thin plate, an insulation layer, a backing layer and an aluminum honeycomb panel; the ceramic thin plate includes a long side and a short side; the length of the aluminum honeycomb panel is the same as the length of the long side; the anchoring assembly is arranged on the composite panel; the adhesive layer includes an outer frame and an inner ring, and the number of the inner rings is at least six; the board edge of the composite panel is provided with a water vapor outlet; the adhesive layer is arranged on the right side of the backing layer. The method includes base inspection and acceptance, setting up a reference line, pasting the composite panel, installing the anchoring assembly, filling the caulking material, applying sealant and cleaning the board surface; the present invention adopts the bonding and anchoring method to effectively install the composite panel on the exterior wall, which can absorb construction errors, save adhesive materials, has high surface strength, low water absorption, good thermal insulation effect, and a wide range of anchoring points, and has a good ability to bear its own weight, which effectively eliminates the safety hazard of the composite panel falling off from high altitude.

Description

Technical Field

[0001] The invention relates to the technical field of exterior wall thermal insulation decorative panels, and in particular to a ceramic thin plate aluminum honeycomb composite panel system and a construction method thereof. Background Art

[0002] Commonly used exterior wall insulation decorative panels include the following, but they all have different disadvantages; 1. The surface coating of traditional metal-faced integrated insulation composite panels has poor weather resistance, is not scratch-resistant, and is difficult to clean due to electrostatic adsorption of dust and other pollutants; 2. Natural stone, as a natural mineral resource, is heavy, easy to weather, absorbs dirt on the surface, has a certain degree of water permeability and is easily damaged, affecting the durability of the insulation material; 3. The plastered insulation board has poor waterproofness, the surface is easily scratched or damaged, affecting the durability of the insulation material, and is easy to fade and discolor with a high water absorption rate.

[0003] The above commonly used exterior wall insulation decorative panels have problems to varying degrees in terms of decorative effect, safety of use, and later maintenance. Moreover, most of the above commonly used exterior wall insulation decorative panels are pasted on the exterior wall. When pasting on the exterior wall, more adhesive materials will be used, resulting in material waste, and these adhesive materials cure slowly; generally, the ability to bear its own weight will be poor, and the existing composite board has a single anchor point, which is difficult to absorb construction errors and is more likely to fall off after long-term use. Therefore, the market urgently needs a high-quality insulation decorative panel structure that can solve the above-mentioned drawbacks. Summary of the invention

[0004] The purpose of the present invention is to propose a ceramic thin plate aluminum honeycomb composite panel system and a construction method thereof, which adopts the bonding and anchoring method to effectively install the composite panel on the exterior wall, can absorb construction errors, save adhesive materials, has high surface strength, low water absorption, good thermal insulation effect, and a wide range of anchor points, and has a good ability to bear its own weight, effectively eliminating the safety hazard of composite panels falling off from high altitudes.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A ceramic thin plate aluminum honeycomb composite plate system, comprising a composite plate, an anchoring assembly and an adhesive layer;

[0007] The composite plate comprises a ceramic thin plate, a thermal insulation layer, a backing layer and an aluminum honeycomb plate;

[0008] The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer;

[0009] The aluminum honeycomb panel is embedded in the thermal insulation layer, and the left side of the aluminum honeycomb panel is bonded to the right side of the ceramic thin plate;

[0010] The ceramic thin plate comprises a long side and a short side;

[0011] The length of the aluminum honeycomb panel is the same as the length of the long side;

[0012] The anchor assembly is arranged on the composite plate;

[0013] The adhesive layer comprises an outer frame and inner rings, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; and the adhesive layer is arranged on the right side of the backing layer.

[0014] Further, the anchor assembly includes a transverse fixing member, a connecting member, a gasket, a vertical fixing member and a hanging member;

[0015] The connecting member comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjustment hole, and the first vertical plate is provided with a vertical plate mounting hole;

[0016] The hanging member comprises a second vertical plate and a second horizontal plate, one end of the second horizontal plate is connected to the second vertical plate, and the hanging member is in a T-shape as a whole;

[0017] Both ends of the second vertical plate are respectively provided with sharp corners;

[0018] The second horizontal plate is provided with mounting holes penetrating the top and bottom thereof;

[0019] The second transverse plate is located above the first transverse plate, and the gasket is provided between the second transverse plate and the first transverse plate;

[0020] The vertical fixing member passes through the mounting hole, the gasket and the adjustment hole and fixes the second transverse plate, the gasket and the first transverse plate together;

[0021] One end of the second vertical plate is inserted into the aluminum honeycomb panel from the end surface of the aluminum honeycomb panel.

[0022] Furthermore, the thickness X of the ceramic thin plate is 3-8 mm.

[0023] Furthermore, the insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0024] Furthermore, the backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0025] Furthermore, the number of the aluminum honeycomb panels is two, which are respectively located at the top and bottom ends of the thermal insulation layer.

[0026] Furthermore, the transverse fixing member is an expansion bolt.

[0027] Furthermore, the pendant is made of aluminum alloy, the adjustment hole is a strip-shaped hole, and the mounting hole is a strip-shaped hole.

[0028] Furthermore, the thickness of the gasket 3 is 0.9-1.1 mm.

[0029] A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps:

[0030] 1. Grassroots inspection and acceptance:

[0031] The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0032] The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0033] 2. Release baseline:

[0034] Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction;

[0035] Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor;

[0036] 3. Paste composite board:

[0037] Paste the composite board from bottom to top;

[0038] The composite board is pasted by the frame point method. The adhesive is applied on the composite board frame with a width of 100mm, and a 50mm wide gap is scraped on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board. The diameter of each bonding point is not less than 150mm.

[0039] Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner;

[0040] 4. Install anchor components:

[0041] Install anchoring components promptly after each composite board is pasted;

[0042] Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall;

[0043] 5. Filling materials:

[0044] After the composite board is pasted for 24 hours, the caulking material is filled in, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board;

[0045] When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

[0046] 6. Apply sealant:

[0047] After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam;

[0048] The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

[0049] 7. Clean the board:

[0050] After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

[0051] Based on the above content, the present invention proposes a ceramic thin plate aluminum honeycomb composite panel system and a construction method thereof, which adopts the bonding and anchoring method to effectively install the composite panel on the exterior wall, can absorb construction errors, save adhesive materials, has high surface strength, low water absorption, good thermal insulation effect, and a wide range of anchor points, and has a good ability to bear its own weight, effectively eliminating the safety hazard of composite panels falling off from high altitudes. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 This is a schematic diagram of the structure of a composite board according to one embodiment of the present invention; (mainly showing the adhesive layer)

[0053] Figure 2 is a schematic structural diagram of a composite plate according to one embodiment of the present invention;

[0054] Figure 3 is a schematic structural diagram of an anchor assembly according to one embodiment of the present invention;

[0055] Figure 4 is a partial structural schematic diagram of an anchor assembly according to one embodiment of the present invention;

[0056] Figure 5 is a schematic structural diagram of a pendant in one embodiment of the present invention;

[0057] Figure 6 It is a partial structural diagram of a system in one embodiment of the present invention;

[0058] Figure 7 It is a schematic structural diagram of a composite plate according to one embodiment of the present invention.

[0059] Among them: horizontal fixing part 1, sealant 103, connecting part 2, first horizontal plate 21, adjustment hole 211, first vertical plate 22, vertical plate mounting hole 221, gasket 3, vertical fixing part 4, hanging part 5, second vertical plate 51, sharp corner 511, second horizontal plate 52, mounting hole 521, outer wall 6, ceramic thin plate 71, long side 701, short side 702, insulation layer 72, backing layer 73, aluminum honeycomb panel 74, thickness X, composite panel 81, water vapor outlet 811, anchoring assembly 82, adhesive layer 83, outer frame 831, inner ring 832. DETAILED DESCRIPTION

[0060] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0061] The ceramic thin plate aluminum honeycomb composite panel system of the present embodiment is mainly used for new construction, reconstruction, and expansion of civil buildings with an elevation not exceeding 100m, and energy-saving renovation of the exterior walls of existing buildings.

[0062] like Figure 1-7 As shown, a ceramic thin plate aluminum honeycomb composite plate system includes a composite plate 81, an anchoring assembly 82 and an adhesive layer 83;

[0063] It includes a ceramic thin plate 71, a heat-insulating layer 72, a backing layer 73 and an aluminum honeycomb plate 74;

[0064] The right side of the ceramic thin plate 71 is bonded to the left side of the thermal insulation layer 72, and the right side of the thermal insulation layer 72 is bonded to the left side of the backing layer 73;

[0065] The aluminum honeycomb panel 74 is embedded in the thermal insulation layer 72, and the left side of the aluminum honeycomb panel 74 is bonded to the right side of the ceramic thin plate 71;

[0066] The ceramic thin plate 71 includes a long side 701 and a short side 702;

[0067] The length of the aluminum honeycomb panel 74 is the same as the length of the long side 701;

[0068] The anchor assembly 82 is disposed on the composite plate 81;

[0069] The adhesive layer 83 includes an outer frame 831 and inner rings 832 , and the number of the inner rings 832 is at least six; a water vapor outlet 811 is provided at the edge of the composite board 81 ; and the adhesive layer 83 is arranged on the right side of the backing layer 3 .

[0070] The anchor assembly 82 includes a transverse fixing member 1, a connecting member 2, a gasket 3, a vertical fixing member 4 and a hanging member 5;

[0071] The connecting member 2 includes a first transverse plate 21 and a first vertical plate 22. The first vertical plate 22 is vertically arranged at one end of the first transverse plate 21. The first transverse plate 21 is provided with an adjustment hole 211, and the first vertical plate 22 is provided with a vertical plate mounting hole 221.

[0072] The hanging member 5 comprises a second vertical plate 51 and a second horizontal plate 52, one end of the second horizontal plate 52 is connected to the second vertical plate 51, and the hanging member 5 is in a T-shape as a whole;

[0073] Both ends of the second vertical plate 51 are respectively provided with sharp corners 511;

[0074] The second horizontal plate 52 is provided with a mounting hole 521 penetrating the top and bottom thereof;

[0075] The second transverse plate 52 is located above the first transverse plate 21, and the gasket 3 is provided between the second transverse plate 52 and the first transverse plate 21;

[0076] The vertical fixing member 4 passes through the mounting hole 521, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 52, the gasket 3 and the first transverse plate 21 together;

[0077] One end of the second vertical plate 51 is inserted into the aluminum honeycomb panel 74 from the end surface of the aluminum honeycomb panel 74 .

[0078] In this embodiment, the ceramic thin plate 71, the thermal insulation layer 72 and the backing layer 73 are bonded by epoxy resin, and the aluminum honeycomb panel 74 is also bonded to the ceramic thin plate 71 by epoxy resin; the ceramic thin plate 71 has high surface strength, excellent physical and chemical properties (wear resistance, scratch resistance, acid and alkali resistance, and freeze-thaw resistance), low water absorption, and can effectively prevent water and moisture; the thermal insulation layer 72 has a thermal insulation effect, so that the composite plate 81 as a whole also has a thermal insulation effect; in actual use, the right side of the backing layer 73 of the composite plate 81 is bonded to the base wall by the adhesive layer 83, so by providing the backing layer 73, the compatibility problem of the base wall, the adhesive layer 83 and the composite plate 81 is solved. The adhesive layer 83 of this embodiment is a bonding mortar.

[0079] Since the adhesive layer 83 includes an outer frame 831 and an inner ring 832, the number of the inner rings 832 is at least six; on the one hand, the material of the bonding mortar is saved, thereby saving costs. On the other hand, since the board edge of the composite board 81 is provided with a water vapor outlet 811, the curing speed of the bonding mortar is increased.

[0080] In actual use, the composite panel 81 needs to be attached to the outside of the wall. After the composite panel 81 is attached to the outside of the wall, it needs to be anchored to the wall through the anchor assembly 82. The composite panel 81 in the prior art has a single anchoring point, which is difficult to absorb construction errors. However, since the length of the aluminum honeycomb panel 74 of the present invention is the same as the length of the long side 701, one end of the second vertical plate 51 is inserted from the end face of the aluminum honeycomb panel 74 into the aluminum honeycomb panel 74 to adjust the position of the anchor assembly 82 on the aluminum honeycomb panel 74.

[0081] Therefore, the anchoring assembly 82 can be anchored at any position on the aluminum honeycomb panel 74. Even if the two composite panels 81 are misaligned during use, the anchoring assembly 82 can ensure that the two composite panels 81 are anchored at the overlapping position of the aluminum honeycomb panels 74, thereby absorbing construction errors.

[0082] The vertical fixing member 4 passes through the mounting hole 521, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 52, the gasket 3 and the first transverse plate 21 together. After being fixed, the second transverse plate 52, the gasket 3 and the first transverse plate 21 are located at the end of the composite plate 81, and the first vertical plate 22 is located outside the composite plate 81, specifically, on the right side of the backing layer 73 of the composite plate 81.

[0083] The composite panel 81 needs to be attached to the outside of the wall during actual use, and the aluminum honeycomb panels 74 of adjacent composite panels 81 are close together. By inserting the two ends of the second vertical plate 51 of the hanger 5 into the aluminum honeycomb panels 74 of the adjacent composite panels 81, the hanger 5 plays a supporting role, effectively preventing the composite panel 81 from falling from a high altitude and other safety hazards, so as to ensure its safe use. By providing sharp corners 511 at the two ends of the second vertical plate 51, the second vertical plate 51 is easier to insert into the aluminum honeycomb panel 74.

[0084] As mentioned above, the first vertical plate 22 is located outside the composite panel 81, specifically, on the right side of the backing layer 73 of the composite panel 81, and the mounting hole 221 is arranged on the first vertical plate 22. Therefore, the first vertical plate 22 can be fixed to the mounting hole 221 by the transverse fixing member 1, and then the first vertical plate 22 can be fixed to the outer wall 6 by the transverse fixing member 1, so that the composite panel 81 can be further anchored to the outer wall 6.

[0085] In addition, since the gasket 3 is provided between the second transverse plate 52 and the first transverse plate 21 , the gasket 3 plays a role in isolating the cold and hot bridges and preventing metal corrosion.

[0086] Therefore, a ceramic thin plate aluminum honeycomb composite panel system composed of the composite panel 81 and the anchoring assembly 82 can absorb construction errors, has high surface strength, low water absorption, good thermal insulation effect, a wide range of anchoring points, and a good ability to bear its own weight, effectively eliminating safety hazards such as the composite panel 81 falling off from high altitude.

[0087] Therefore, a ceramic thin plate aluminum honeycomb composite panel system of the present embodiment adopts bonding and anchoring methods to effectively install the composite panel 81 on the exterior wall 6. It can absorb construction errors, has high surface strength, low water absorption, good thermal insulation effect, a wide range of anchor points, and a good ability to bear its own weight, effectively eliminating the safety hazard of composite panels falling off from high altitudes.

[0088] Furthermore, the thickness X of the ceramic thin plate 71 is 3-8 mm.

[0089] The ceramic thin plate 71 cannot be made too thick. If it is made too thick, the cost will be too high and the accessories will need to be customized. If it is made too thin, the structural strength and impact resistance will be weakened. After testing, the ceramic thin plate made according to the above size range is most suitable for use.

[0090] Furthermore, the insulation layer 72 is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic insulation board, a foam glass insulation board, an XPS insulation board, an EPS insulation board and a PU insulation board.

[0091] The insulation layer 72 may be made of the above-mentioned insulation boards according to actual conditions, wherein the XPS insulation board refers to an extruded polystyrene insulation board, the EPS insulation board refers to a fireproof honeycomb insulation board, and the PU insulation board refers to a polyurethane energy-saving insulation board.

[0092] Furthermore, the backing layer 73 is one of cement fiber board, cement fiber cloth or glass magnesium board.

[0093] Selecting one of cement fiber board, cement fiber cloth or glass magnesium board as the backing layer 73 can effectively solve the compatibility problem of the base wall, bonding mortar and composite board.

[0094] Furthermore, there are two aluminum honeycomb panels 74 , which are located at the top and bottom of the insulation layer 72 respectively.

[0095] The aluminum honeycomb panels 74 are arranged at the top and bottom of the thermal insulation layer 72 , so the anchoring components 82 are anchored at the top and bottom of the composite panel to ensure the anchoring strength of the composite panel.

[0096] Furthermore, the transverse fixing member 1 is an expansion bolt, which effectively anchors the composite panel to the outer wall 6.

[0097] Furthermore, the hanger 5 is made of aluminum alloy.

[0098] The overall structure of the pendant 5 is light and durable, and has good anti-corrosion and anti-rust properties.

[0099] Furthermore, the adjustment hole 211 is a strip-shaped hole.

[0100] Since the vertical fixing member 4 passes through the mounting hole 521, the gasket 3 and the adjustment hole 211 and fixes the second transverse plate 52, the gasket 3 and the first transverse plate 21 together, and the adjustment hole 211 is set as a strip hole, it is convenient to adjust the lateral position between the second transverse plate 52 and the first transverse plate 21.

[0101] Furthermore, the mounting hole 521 is a bar-shaped hole.

[0102] The mounting hole 521 is configured as a strip-shaped hole, and the adjustment hole 211 is configured as a strip-shaped hole, so that the adjustable range of the lateral position between the second transverse plate 52 and the first transverse plate 21 is wider.

[0103] Furthermore, the thickness of the gasket 3 is 0.9-1.1 mm.

[0104] The thickness of the gasket in this embodiment is 1 mm, which can not only cut off the hot and cold bridges and prevent metal corrosion, but also prevent the gasket from being too thick, thereby making the anchor assembly 82 neat, light and thin.

[0105] Furthermore, the surface of the connecting member 2 is provided with a zinc coating.

[0106] Improve its anti-rust effect.

[0107] Furthermore, the vertical fixing member 4 is a bolt.

[0108] By using bolts, the assembly between the second transverse plate 52, the gasket 3 and the first transverse plate 21 is facilitated.

[0109] A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps:

[0110] 1. Grassroots inspection and acceptance:

[0111] The construction should be carried out after the main structure project is accepted and the base wall quality is accepted. The base wall that does not meet the requirements should be leveled and should comply with the following requirements:

[0112] 1.1) The outer side of the base wall should be leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface;

[0113] 1.2) The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa;

[0114] 2. Release baseline:

[0115] 2.1) On the base wall that meets the requirements, according to the relevant technical requirements of building facade design and external wall insulation, the horizontal and vertical control lines of external doors and windows, expansion joints, decorative joints, etc. are popped up on the wall. Generally, the longitudinal reference line of construction should be placed at the top of the building, and the horizontal reference line of construction should be the yin and yang corner line or a characteristic contour line. The reference line should be constructed on the line.

[0116] 2.2) The composite panel 81 installation line is popped up on the wall according to the design drawing requirements, and vertical reference lines are hung at the positive and negative corners and other necessary places of the building's exterior wall. Horizontal lines are hung at appropriate locations on each floor to control the verticality and flatness of the composite panel 81 during construction.

[0117] 3. Paste composite board 81:

[0118] 3.1) The adhesive should be prepared in the order of adding water or glue liquid first and then adding powder. The prepared adhesive should be protected from sunlight and wind, and should be prepared according to the amount within the operable time. After preparation, it should be used up within the time specified in the product manual (it should be used up within 2 hours in summer construction).

[0119] 3.2) The bonding of the composite board 81 should be carried out from bottom to top.

[0120] 3.3) It is advisable to use the frame point bonding method to paste the composite board 81. Apply adhesive with a width of 100mm on the frame of the conventional size composite board 81, and use a spatula to scrape a 50mm wide gap on the upper part of the edge of the composite board 81. Then, evenly apply at least six bonding points (i.e., the inner circle 832) in the middle of the composite board 81. The diameter of each point is not less than 150mm. The width of the adhesive and the number of bonding points should be determined according to the bonding area ratio requirements.

[0121] 3.4) Immediately press the glue-coated composite board 81 onto the wall surface with a suction cup, and adjust the position of the composite board 81 so that the entire board surface remains flat, the dividing seams are aligned, and the board surface is horizontally and vertically aligned and neatly arranged.

[0122] 3.5) Fire isolation zones and small-sized thermal insulation decorative bodies should be fully bonded using the strip bonding method. The bonding area ratio should be appropriately increased for the building's positive corners, around door and window openings, and walls within 2.0m of the outdoor floor.

[0123] 3.6) Composite panels 81 should not be cut on site.

[0124] 4. Install anchor assembly 82:

[0125] 4.1) Anchors should be installed promptly after each composite panel 81 is pasted;

[0126] 4.2) When the fastener consists of two parts, the assembly should be basically completed before installation. A certain adjustment margin can be reserved for the tightening bolts before installation, and they should be tightened after they are adjusted into place.

[0127] 4.3) A drill bit of appropriate diameter should be used for drilling, and the drilling depth should be greater than the length of the anchor bolt.

[0128] 4.4) Screw-in anchors should be tightened using an electric screwdriver and the anchors must not be hammered into the wall.

[0129] 5. Filling materials:

[0130] 5.1) After the composite board 81 is pasted for 24 hours, the caulking material is filled in. The depth of the caulking material from the board surface should not be less than 5mm. The diameter of the foam rod should be 1.2 to 1.5 times the gap between the boards, and the thickness of the inorganic board should be 1mm to 2mm smaller than the gap between the boards.

[0131] 5.2) When fireproof caulking materials such as calcium silicate cement board, gypsum board or fire-resistant fiber rope are used, the fireproof caulking materials should fill the horizontal board joints, and should be continuous when encountering cross joints, and should not be interrupted at the vertical board joints. The filling of fireproof caulking materials should be carried out simultaneously with the pasting of composite board 81.

[0132] 6. Apply sealant 103:

[0133] 6.1) After filling the caulking material, the weather-resistant sealant 103 can be applied. A special glue gun should be used to apply the sealant 103. The sealant 103 should be applied from top to bottom. The board surface at the joint of the composite board 81 should be cleaned, and masking tape should be pasted along both sides of the joint.

[0134] 6.2) The depth of sealant 103 is 50% of the seam width and should not be less than 5mm. The paper tape should be pulled off after the sealant is applied. The masking tape should not be pasted on the board surface for more than 2 hours to avoid stains on the board surface caused by unclean tearing.

[0135] 7. Clean the board:

[0136] The board surface should be processed after the sealant 103 is dry. The dust and dirt on the edge of the composite board 81 should be removed first. When there is adhesive residue, it should be cleaned with a clean towel.

[0137] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations herein, those skilled in the art can associate other specific implementations of the present invention without paying creative labor, and these methods will fall within the scope of protection of the present invention.

Claims

1. A ceramic thin plate aluminum honeycomb composite panel system, characterized by: including a composite plate, an anchoring assembly and an adhesive layer; The composite plate comprises a ceramic thin plate, a thermal insulation layer, a backing layer and an aluminum honeycomb plate; The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer; The aluminum honeycomb panel is embedded in the thermal insulation layer, and the left side of the aluminum honeycomb panel is bonded to the right side of the ceramic thin plate; The ceramic thin plate comprises a long side and a short side; The length of the aluminum honeycomb panel is the same as the length of the long side; The anchor assembly is arranged on the composite plate; The adhesive layer comprises an outer frame and an inner ring, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; the adhesive layer is arranged on the right side of the backing layer; A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps:

1. Grassroots inspection and acceptance: The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface; The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa; 2. Release baseline: Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction; Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor; 3. Paste composite board: Paste the composite board from bottom to top; The composite board is pasted by the frame point method. The adhesive is applied on the composite board frame with a width of 100mm, and a 50mm wide gap is scraped on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board. The diameter of each bonding point is not less than 150mm. Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner; 4. Install anchor components: Install anchoring components promptly after each composite board is pasted; Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall; 5. Filling materials: After the composite board is pasted for 24 hours, the caulking material is filled, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board; When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously.

6. Apply sealant: After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam; The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours.

7. Clean the board: After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it.

2. A ceramic thin plate aluminum honeycomb composite panel system according to claim 1, characterized in that: The anchor assembly includes a transverse fixing member, a connecting member, a gasket, a vertical fixing member and a hanging member; The connecting member comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjustment hole, and the first vertical plate is provided with a vertical plate mounting hole; The hanging member comprises a second vertical plate and a second horizontal plate, one end of the second horizontal plate is connected to the second vertical plate, and the hanging member is in a T-shape as a whole; Both ends of the second vertical plate are respectively provided with sharp corners; The second horizontal plate is provided with mounting holes penetrating the top and bottom thereof; The second transverse plate is located above the first transverse plate, and the gasket is provided between the second transverse plate and the first transverse plate; The vertical fixing member passes through the mounting hole, the gasket and the adjustment hole and fixes the second transverse plate, the gasket and the first transverse plate together; One end of the second vertical plate is inserted into the aluminum honeycomb panel from the end surface of the aluminum honeycomb panel.

3. The ceramic thin plate aluminum honeycomb composite panel system according to claim 1, characterized in that: The thickness X of the ceramic thin plate is 3-8 mm.

4. The ceramic thin plate aluminum honeycomb composite panel system according to claim 1, characterized in that: The thermal insulation layer is one of a reinforced vertical wire rock wool composite board, an unglazed foamed ceramic thermal insulation board, a foam glass thermal insulation board, an XPS thermal insulation board, an EPS thermal insulation board and a PU thermal insulation board.

5. The ceramic thin plate aluminum honeycomb composite panel system according to claim 1, characterized in that: The backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board.

6. The ceramic thin plate aluminum honeycomb composite panel system according to claim 1, characterized in that: The number of the aluminum honeycomb panels is two, which are respectively located at the top and bottom of the insulation layer.

7. The ceramic thin plate aluminum honeycomb composite panel system according to claim 2, characterized in that: The transverse fixing member is an expansion bolt.

8. The ceramic thin plate aluminum honeycomb composite panel system according to claim 2, characterized in that: The hanging piece is made of aluminum alloy, the adjusting hole is a strip-shaped hole, and the mounting hole is a strip-shaped hole.

9. The ceramic thin plate aluminum honeycomb composite panel system according to claim 2, characterized in that: The thickness of the gasket is 0.9-1.1 mm.

Images