I-shaped wheel packing mechanism

Abstract

The present invention relates to an I-shaped wheel packing mechanism, comprising a packing frame and a box body, wherein two rows of positioning intervals are longitudinally and parallelly arranged at the bottom of the box body, two rows of first partitions are transversely arranged, a first box body door and a second box body door are arranged on the transverse sides of the box body, two rows of second partitions corresponding to the first partitions are arranged on the first box body door, and two rows of third partitions corresponding to the first partitions are arranged on the second box body door, and the corresponding first partitions, second partitions and third partitions are on the same plane. The present invention is fully automated, and the entire equipment has a simple structure, low cost, convenient maintenance, and is suitable for promotion.

Description

Technical Field

[0001] The invention relates to a packing mechanism, in particular to an I-shaped wheel packing mechanism. Background Art

[0002] The I-shaped wheels are usually packed by manual lifting, which requires the operator to lock the I-shaped wheels with a lock first, and then lift them with a lifting device. After the lifting is completed, the lock is released. During the operation, not only the safety of the operators cannot be guaranteed, causing safety accidents, but the whole process is time-consuming and labor-intensive. At present, labor wages have risen sharply, and costs have increased greatly.

[0003] Some technologically advanced companies generally use robots for packing, but robots are more complex and the equipment cost is higher. Summary of the invention

[0004] In order to solve the problem that manual packing is time-consuming and labor-intensive and the cost of robot equipment is relatively high, the present invention provides an I-shaped wheel packing mechanism to solve this problem.

[0005] The I-shaped wheel packing mechanism of the present invention comprises a packing frame and a box body, wherein two rows of positioning intervals are longitudinally and parallelly arranged at the inner bottom of the box body, two rows of first partitions are transversely arranged, a first box body door and a second box body door are arranged on the transverse sides of the box body, two rows of second partitions corresponding to the first partitions are arranged on the first box body door, and two rows of third partitions corresponding to the first partitions are arranged on the second box body door, and the corresponding first partitions, second partitions, and third partitions are on the same plane.

[0006] Further, specifically, the positioning interval is a rectangular through hole, and a wheel-mounting transition mechanism is installed on the box-packing frame, and the wheel-mounting transition mechanism is arranged below the positioning interval.

[0007] Further, specifically, the wheel-mounting transition mechanism includes a first cylinder and a push plate installed on the protruding end of the first cylinder, and the push plate is equivalent to the size of the positioning interval.

[0008] A lifting and pushing wheel mechanism is provided on one side of the first box door. The lifting and pushing wheel mechanism comprises a second cylinder and a lifting plate installed at the protruding end of the second cylinder. The top of the lifting plate is a slope top for controlling the direction of the I-shaped wheel.

[0009] Preferably, the wheel-loading transition mechanism is arranged below the positioning interval close to the lifting and pushing wheel mechanism.

[0010] The end of the second partition away from the first partition has a guide groove for facilitating the inflow of the I-shaped wheel, and the end of the third partition away from the first partition also has a guide groove for facilitating the inflow of the I-shaped wheel.

[0011] In order to enable the box to be quickly installed on the box packing rack, the four corners of the bottom of the box are provided with pin holes, and the box packing rack is provided with four positioning pins matching the pin holes.

[0012] In order to ensure that the edge of the spool does not protrude from the bottom of the box and facilitate transportation, the shortest distance from the bottom of the box to the center of the spool is greater than the radius of the spool.

[0013] The invention has the following beneficial effects: (1) the first box door opens and naturally falls on the left side conveyor frame with an inclination, so that the door plate of the first box door forms an inclined roller frame, and the lifted I-shaped wheels automatically roll to the corresponding position of the box through the roller frame. When unloading the I-shaped wheels, the doors on both sides can be opened to form a natural inclination, and the two rows of I-shaped wheels roll out from both sides of the box respectively. The entire packing process does not require manual operation or robot handling, and is automated. (2) When the three I-shaped wheels in the first row are in place, the first cylinder lifts the push plate so that the positioning interval close to the lifting and pushing wheel mechanism is temporarily filled. The lifting and pushing wheel mechanism lifts the three I-shaped wheels, and the three I-shaped wheels roll down to the positioning interval far away from the lifting and pushing wheel mechanism along with the first box door. Then the first cylinder retracts. When the three I-shaped wheels in the second row are in place, the lifting and pushing wheel mechanism lifts the three I-shaped wheels in the second row, and the three I-shaped wheels in the second row roll down to the positioning interval close to the lifting and pushing wheel mechanism along with the first box door. Both positioning intervals make the arc surface of the I-shaped wheel sink about 10 cm, radially positioning the I-shaped wheel so that it is not easy for the I-shaped wheel to have non-operational displacement. Then the first box door is closed and the box is lifted away together with the box. It works reciprocatingly and packs 6 I-shaped wheels at a time, which is very efficient. (3) The entire equipment has a simple structure, low cost, convenient maintenance, and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of the lifting and pushing wheel mechanism of the I-shaped wheel packing mechanism of the present invention;

[0015] Figure 2 It is a left side view of the lifting and pushing wheel mechanism of the I-shaped wheel packing mechanism of the present invention;

[0016] Figure 3 It is a top view of the lifting and pushing wheel mechanism of the I-shaped wheel packing mechanism of the present invention;

[0017] Figure 4 It is a front view of the wheel loading transition mechanism of the I-shaped wheel loading mechanism of the present invention;

[0018] Figure 5 It is a left view of the wheel loading transition mechanism of the I-shaped wheel loading mechanism of the present invention;

[0019] Figure 6 It is a top view of the wheel loading transition mechanism of the I-shaped wheel loading mechanism of the present invention;

[0020] Figure 7 It is a structural schematic diagram of the first box door of the I-shaped wheel packaging mechanism of the present invention;

[0021] Figure 8 It is a front view of the I-shaped wheel packing mechanism of the present invention in a state ready for packing;

[0022] Fig. 9 It is a top view of the I-shaped wheel packing mechanism of the present invention in a state ready for packing;

[0023] Fig.10 It is a front view of the I-shaped wheel packing mechanism of the present invention in a packing state;

[0024] Fig.11 It is a top view of the I-shaped wheel packing mechanism of the present invention in a packing state;

[0025] Fig.12 It is a top view of the box body of the I-shaped wheel boxing mechanism of the present invention after the boxing is completed;

[0026] Fig.13 It is a top view of the box body for unloading the spool of the spool boxing mechanism of the present invention.

[0027] 1-packing frame; 2-box; 3-positioning interval; 4-first partition; 5-first box door; 6-second box door; 7-second partition; 8-third partition; 9-first cylinder; 10-push plate; 11-second cylinder; 12-lifting plate; 13-guide groove; 14-positioning pin. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] like Figure 1-13 As shown, the I-shaped wheel packing mechanism of the present invention includes a packing frame 1 and a box body 2, two rows of positioning spacers 3 are longitudinally and parallelly arranged at the bottom of the box body 2, two rows of first partitions 4 are transversely arranged, a first box door 5 and a second box door 6 are arranged on the transverse sides of the box body 2, two rows of second partitions 7 corresponding to the first partitions 4 are arranged on the first box door 5, and two rows of third partitions 8 corresponding to the first partitions 4 are arranged on the second box door 6, and the corresponding first partitions 4, second partitions 7, and third partitions 8 are on the same plane.

[0030] The positioning interval 3 is a rectangular through hole. A wheel-loading transition mechanism is installed on the boxing frame 1. The wheel-loading transition mechanism is arranged below the positioning interval. The wheel-loading transition mechanism includes a first cylinder 9 and a push plate 10 installed on the extended end of the first cylinder 9. The push plate 10 is of the same size as the positioning interval 3. A lifting and pushing wheel mechanism is arranged on one side of the first box door 5. The lifting and pushing wheel mechanism includes a second cylinder 11 and a lifting plate 12 installed on the extended end of the second cylinder 11. In order to maintain stability, the second cylinder 11 is fixed on a fixed plate. Both sides of the fixed plate have linear bearings. A guide shaft is installed in the linear bearing. The guide shaft is fixedly connected to the lifting plate 12. The wheel-loading transition mechanism mentioned above also adopts the same method. The top of the lifting plate 12 is a slope top for controlling the direction of the I-shaped wheel. The wheel-loading transition mechanism is arranged below the positioning interval 3 near the lifting and pushing wheel mechanism. The end of the second partition 7 away from the first partition 4 has a guide groove 13 for facilitating the flow of the I-shaped wheel. The end of the third partition 8 away from the first partition 4 also has a guide groove 13 for facilitating the flow of the I-shaped wheel. The four corners of the bottom of the box body 2 have pin holes, and the boxing frame 1 has four positioning pins 14 matching the pin holes. The shortest distance from the bottom of the box body 2 to the center of the I-shaped wheel is greater than the radius of the I-shaped wheel. At the same time, although the present application has two rows and three horizontals and six workstations, more or fewer workstations derived from this principle, such as two horizontals and two rows, or three horizontals and three rows, are all within the protection scope of the present application.

[0031] Working principle: The empty box 2 is hoisted onto the fixed packing frame 1, and positioned through the four positioning pins 14 on the packing frame 1 and the four pin holes at the bottom of the box 2. After positioning, the first box door 5 on the left is opened, and it automatically falls on the inclined conveyor frame to form an inclination; at this time, the inclined jacking plate 12 on the jacking and pushing wheel mechanism is retracted to stand by in the original position under the drive of the second cylinder 11, and the push plate 10 in the wheel loading transition mechanism is extended to the positioning interval close to the jacking and pushing wheel mechanism under the drive of the first cylinder 9; when the three I-shaped wheels in the first row are in place, the inclined jacking plate 12 on the jacking and pushing wheel cylinder mechanism is extended under the drive of the second cylinder 11, and the three I-shaped wheels in the first row are pushed into the door plate of the inclined first box door 5, and along the force of the inclination, the three I-shaped wheels in the first row smoothly roll into the positioning interval 3 away from the jacking and pushing wheel mechanism through the push plate 10 in the wheel loading transition mechanism. At this time, the lifting plate 12 in the lifting and pushing wheel mechanism and the pushing plate 10 in the wheel loading transition mechanism are retracted under the drive of the second cylinder 11 and the first cylinder 9 respectively. When the three I-shaped wheels in the second row are in place, the inclined lifting plate 12 on the lifting and pushing wheel mechanism is extended under the drive of the second cylinder 11, and the three I-shaped wheels in the second row are pushed into the door plate of the inclined first box door 5. Following the force of the inclination, the three I-shaped wheels in the second row roll smoothly into the positioning interval 3 close to the lifting and pushing wheel mechanism, and the lifting plate 12 in the lifting and pushing wheel mechanism is retracted under the drive of the second cylinder 11. Close the first box door 5 filled with I-shaped wheels and lift it away. Repeat the above process.

[0032] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spool packing mechanism, characterized in that: It includes a packing frame and a box body, two columns of positioning intervals are longitudinally and parallelly arranged at the bottom of the box body, two rows of first partitions are transversely arranged, a first box door and a second box door are arranged on the transverse sides of the box body, two rows of second partitions corresponding to the first partitions are arranged on the first box door, and two rows of third partitions corresponding to the first partitions are arranged on the second box door, and the corresponding first partitions, second partitions and third partitions are on the same plane; the positioning interval is a rectangular through hole, and a wheel-mounting transition mechanism is installed on the packing frame, and the wheel-mounting transition mechanism is arranged below the positioning interval; the wheel-mounting transition mechanism includes a first cylinder and a push plate installed on the protruding end of the first cylinder, and the push plate is of the same size as the positioning interval, a lifting and pushing wheel mechanism is provided on one side of the first box door, and the wheel-mounting transition mechanism is arranged below the positioning interval close to the lifting and pushing wheel mechanism.

2. The I-shaped wheel packaging mechanism according to claim 1, characterized in that: The lifting and pushing wheel mechanism comprises a second cylinder and a lifting plate installed at the protruding end of the second cylinder, and the top of the lifting plate is a slope top for controlling the direction of the I-shaped wheel.

3. The I-shaped wheel packaging mechanism according to claim 2, characterized in that: The end of the second partition away from the first partition has a guide groove for facilitating the inflow of the I-shaped wheel, and the end of the third partition away from the first partition also has a guide groove for facilitating the inflow of the I-shaped wheel.

4. The I-shaped wheel packaging mechanism according to claim 1, characterized in that: The four corners of the bottom of the box body are provided with pin holes, and the box packing frame is provided with four positioning pins matching the pin holes.

5. The I-shaped wheel packaging mechanism according to claim 1, characterized in that: The shortest distance from the bottom of the box to the center of the spool is greater than the radius of the spool.

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