A multifunctional production line and production process for PVC folders

By designing a multi-function production line for PVC folders with multiple functional modules, the problem that the existing production line can only be used for a single purpose is solved, and the dual production of diaphragms and folders is realized, improving the flexibility and application of the production line scope.

CN111674020BActive Publication Date: 2025-02-07FUYANG MINGYANG IND
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Patent Information

Application Number
CN202010619581.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-01
Publication Date
2025-02-07
Estimated Expiration
2040-07-01

AI Technical Summary

Technical Problem

The existing folder production line can only be used for a single purpose, and cannot achieve multifunctional production, limiting its application scope and flexibility.

Method used

A multi-functional production line for PVC folders including loading device, base, pretreatment device, folding device, gold stamping device, punching device, ultrasonic welding device and cutting device was designed, and is realized through structures such as adjustment plates and fixed connection plates. Flexible combination and fixation of each module.

Benefits of technology

It realizes dual production of diaphragms and folders, improves the flexibility and application range of the production line, makes it more convenient to use and saves time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a multifunctional production line for PVC folders, comprising a feeding device, a base, a pretreatment device, a folding device, a hot stamping device, a punching device, an ultrasonic welding device and a punching device; the characteristics are that a control console, a plurality of guide shafts and a rack are installed on the base; an adjustment plate is installed on the rack; an adjustment shaft fixing block is installed on the adjustment plate; an adjustment shaft is installed on the adjustment shaft fixing block; a hand wheel and an adjustment gear are installed on the adjustment shaft; the adjustment gear is installed in coordination with the rack; the hot stamping device, the punching device, the ultrasonic welding device and the feeding device are all fixed on the base through the adjustment plate; a fixed connecting plate is installed on the base of the folding device. The present invention can realize the dual production of membrane production and folders, and is more convenient and time-saving to use.
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Description

Technical Field

[0001] The invention relates to the technical field of production lines, in particular to a multifunctional production line and production process for PVC folders. Background Art

[0002] Folders commonly used in offices are mainly used for the storage, protection and standardized management of paper documents. In modern business activities, they are given the function of image display and can be used to hold various paper documents. The materials commonly used in office folders are generally: paper, PP, PVC, etc.

[0003] For example, the document publication number CN107554128A discloses an automatic production line for adding files, which includes a base, a feeding module installed on the base, a label laminating module, a punching module, a hardware riveting module, and a control module automatic receiving module connected to the above modules respectively, which realizes the automatic feeding, label laminating, punching, riveting of hardware and automatic unloading of file folders. The entire production process is automatically completed by the control module, but the production line can only be used for the production of file folders and cannot be used for other purposes. Such a production mode is relatively simple and has a small application range. To this end, a multifunctional production line and production process for PVC file folders are proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the above problems and to provide a multifunctional production line and production process for PVC folders.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical scheme: a multifunctional production line for PVC folders, comprising a feeding device, a base, a pretreatment device, a folding device, a hot stamping device, a punching device, an ultrasonic welding device and a punching device; the characteristic is that a control console, a plurality of guide shafts and a rack are installed on the base; an adjustment plate is installed on the rack; the hot stamping device, the punching device, the ultrasonic welding device and the feeding device are all fixed to the base through the adjustment plate; the folding device comprises a folding device base; a fixed connecting plate, a gear rod and a plurality of magnet fixing plates are installed on the folding device base; the folding device base is fixedly connected to the base through a fixed connecting plate; a magnet is installed on the magnet fixing plate; a pressing shaft and a folding plate fixing rod are respectively installed on the magnet; the folding plate fixing rod is adjustably installed with a folding plate; a sliding groove is provided on the rack; a small slider is installed in the sliding groove; an adjustment fixing block is also installed on the adjustment plate; the small slider is fixed to the adjustment fixing block and the adjustment plate by bolts. The pretreatment device, the punching device, and a material receiving trough are all installed under the punching device; a recovery pipe is installed on the material receiving trough; and a waste recovery box is connected to the recovery pipe.

[0006] Preferably, the feeding device comprises a fixed base, a fixed cylinder and a diaphragm fixing rod; a fixed cylinder fixing plate is installed on the fixed base; a fixed cylinder is installed on the fixed cylinder fixing plate; a telescopic rod is connected to the fixed cylinder; the telescopic rod is fixedly installed on the fixed base; a connecting rod is also connected to the fixed cylinder fixing plate; a diaphragm fixing rod is installed on the connecting plate; a number of feeding guide rods are installed on the connecting rod; the pretreatment device comprises a device base, a cutting material fixing rod, a cutting knife and a creasing wheel; a fixed rod, a creasing wheel fixing rod and a fixed cutting rod are installed on the device base; a blade fixing plate is adjustably installed on the fixed rod; a cutting knife is installed on the blade fixing plate; a creasing wheel fixing plate is installed on the creasing wheel fixing rod; a creasing wheel and an air pipe are installed on the creasing wheel fixing plate; a number of cutting grooves are provided on the fixed cutting rod; the cutting knife is used in conjunction with the cutting grooves.

[0007] Preferably, a rolling motor and a driven wheel are installed on the base of the device; a driving wheel is installed on the rolling motor; a belt is installed between the driving wheel and the driven wheel; a driven guide shaft is installed on the driven wheel; a plurality of second guide shafts and an adjustment cylinder are also installed on the base of the device; a limiting block is installed on the second guide shaft; an adjustment fixing plate is installed on the adjustment cylinder; and a plurality of adjustment guide shafts are installed on the adjustment fixing plate.

[0008] Preferably, the hot stamping device includes a hot stamping base, a hot stamping cylinder, and a hot stamping guide rod; a mounting plate is installed on the hot stamping base; a hot stamping cylinder fixing plate and several hot stamping guide rods are installed on the mounting plate; a hot stamping cylinder is installed on the hot stamping cylinder fixing plate; a hot stamping pressure plate is connected to the hot stamping cylinder; the punching device includes a punching base, a punching cylinder and a punching plate; a fixed mounting plate is installed on the punching base; a punching cylinder is installed on the fixed mounting plate; a punching connecting plate is connected to the punching cylinder; a punching plate is installed on the punching connecting plate; the ultrasonic welding device includes an ultrasonic base, a welding table and a welding strip; a bottom plate is installed on the blanking base; a support rod and a welding table are installed on the ultrasonic base; a welding strip fixing plate is installed on the support rod; a welding strip fixing plate is installed on the welding strip fixing plate.

[0009] Preferably, the unloading device includes an unloading base, an unloading cylinder and an unloading blade; a plurality of support columns are installed on the base plate; a sliding plate and an unloading cylinder fixing plate are installed on the support; an unloading blade is installed on the sliding plate; a unloading cylinder is installed on the unloading cylinder fixing plate; the unloading cylinder is connected to the sliding plate; an unloading motor, an unloading driven guide shaft and several unloading guide shafts are also installed on the base; an active guide shaft is installed on the unloading motor; a gear is installed between the active guide shaft and the unloading driven guide shaft; several friction belt fixing blocks are installed on the active guide shaft, the unloading driven guide shaft and the unloading guide shaft; the friction belt fixing block is installed with a friction belt.

[0010] Preferably, a material receiving fixing frame and a lamp tube fixing frame are also installed on the base; a lamp tube is installed on the lamp tube fixing frame; a guide rod is installed on the material receiving fixing frame; a slider is installed on the guide rod; a material receiving box fixing plate is installed on the slider; a material receiving box is installed on the material receiving box fixing plate; a material receiving baffle is provided on the material receiving box; a material receiving adjustment rod is installed on the material receiving baffle; a material receiving adjustment fixing block is installed on the material receiving adjustment rod; a material receiving cylinder fixing plate is also installed on the material receiving fixing frame; a material receiving cylinder is installed on the material receiving cylinder fixing plate; a push plate is connected to the material receiving cylinder; and a material receiving box is installed on the push plate.

[0011] Preferably, an air pump, an ultrasonic machine and a motor are also installed on the base; a second driving wheel is installed on the motor; a second belt is installed on the second driving wheel; the other end of the second belt is connected to a second driven wheel; a cam is installed on the second driven wheel; a crankshaft is installed on the cam; a crankshaft connecting block is installed on the crankshaft; a crankshaft connecting shaft is installed on the crankshaft connecting block; a moving frame is installed on the crankshaft connecting shaft; and a support rod is connected to the moving frame.

[0012] Preferably, an adjusting shaft fixing block is installed on the adjusting plate; an adjusting shaft is installed on the adjusting shaft fixing block; a hand wheel and an adjusting gear are installed on the adjusting shaft; and the adjusting gear is installed in coordination with a rack.

[0013] Preferably, the waste recycling box comprises a recycling box body, a recycling air pump installed on the recycling box body, and a crusher; the crusher is equipped with a feed inlet, a first crushing motor and a second crushing motor; and the recycling box body is provided with a discharge port.

[0014] As a preferred embodiment, a multifunctional production line and production process of PVC folders, the specific steps are as follows:

[0015] Step 1: First, control the movement of the fixed cylinder on the console. The fixed cylinder drives the connecting rod and the diaphragm fixing rod to move upward, and install the diaphragm on the diaphragm fixing rod;

[0016] Step 2: The diaphragm enters the pretreatment device through the feeding guide rod, and the indentation wheel rotates by the air pressure in the air pipe, indents the diaphragm and cuts the two ends of the diaphragm through the blade fixed on the fixed rod;

[0017] Step 3: The diaphragm enters the folding device, where it first passes through the gear lever for the expected folding, then passes through the folding plate for folding, and finally passes through the pressing shaft for full pressing;

[0018] Step 4: The control console controls the hot stamping cylinder to move downward, and the hot stamping cylinder drives the hot stamping plate to move downward to perform hot stamping on the diaphragm. Then the control console controls the punching cylinder to move, and the punching cylinder drives the punching connecting plate to move downward, and the punching connecting plate drives the punching plate to move downward to punch the diaphragm.

[0019] Step 5: The control console controls the motor to rotate, the motor drives the second driving wheel to rotate, the second driving wheel drives the second driven wheel to rotate through the second belt, the second driven wheel drives the cam to move, the cam drives the crankshaft to move, the crankshaft drives the crankshaft connecting block and the crankshaft connecting shaft to move, and the crankshaft connecting shaft drives the welding table to move upward to perform ultrasonic welding on the diaphragm.

[0020] Step 6: The control console controls the movement of the unloading cylinder, which drives the sliding plate to move downward, and the sliding plate drives the unloading blade to move downward to cut off the diaphragm. Then the electric motor drives the active guide shaft to rotate, and the active guide shaft drives the unloading driven guide shaft to rotate through the gear, thereby driving the friction belt to move, and the diaphragm is transported to the receiving box through the friction belt.

[0021] The beneficial effects of the present invention are as follows: the production line can realize the dual production of membranes and folders, and is more convenient and time-saving to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the novel use.

[0023] Figure 2 It is a schematic diagram of the structure of the pretreatment device of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the folding device of the utility model.

[0025] Figure 4 It is a structural schematic diagram of the hot stamping device of the utility model.

[0026] Figure 5 It is a structural schematic diagram of the punching device of the utility model.

[0027] Figure 6 It is a structural schematic diagram of the ultrasonic welding device of the utility model.

[0028] Figure 7 It is a schematic diagram of the mechanism of the feeding device of the utility model.

[0029] Figure 8 It is a partial structural schematic diagram of the utility model.

[0030] Fig. 9 It is a partial structural schematic diagram of the utility model.

[0031] Fig.10 It is a partial structural schematic diagram of the utility model.

[0032] Fig.11 It is a partial structural schematic diagram of the utility model.

[0033] Fig.12 It is a structural schematic diagram of a waste recycling box of the utility model.

[0034] Legend: 1 base; 2 feeding device; 201 fixed base; 202 fixed cylinder; 203 diaphragm fixing rod; 204 fixed cylinder fixing plate; 205 connecting rod; 206 feeding guide rod; 207 telescopic rod; 3 pre-treatment device; 301 device base; 302 cutting material fixing rod; 303 cutting knife; 304 creasing wheel; 305 fixing rod; 306 creasing wheel fixing rod; 307 fixed cutting rod; 308 blade fixing plate; 309 creasing wheel fixing plate; 310 air pipe; 311 cutting groove; 312 rolling motor; 313 driven wheel; 314 driving wheel; 315 belt; 316 driven guide shaft; 317 second guide shaft; 318 adjusting cylinder; 319 adjusting fixing plate; 320 adjusting guide shaft; 32 limit block; 4 folding device; 401 folding device base; 402 gear lever; 403 pressing shaft; 404 folding plate fixing rod; 405 magnet; 406 folding plate; 407 fixed connecting plate; 408 magnet fixing plate; 416 fixed connecting plate; 5 hot stamping device; 501 hot stamping base; 502 hot stamping cylinder; 503 hot stamping guide rod; 504 mounting plate; 505 hot stamping cylinder fixing plate; 506 hot stamping plate; 6 punching device; 601 punching base; 602 fixed mounting plate; 603 punching cylinder; 604 punching connecting plate; 605 punching plate; 7 ultrasonic welding device; 701 ultrasonic base; 702 support rod; 703 welding table; 704 welding strip fixing plate; 705 welding strip; 8 unloading device; 801 unloading base; 802 bottom plate; 803 support column; 804 sliding plate; 805 unloading cylinder fixing plate; 806 unloading blade; 807 unloading cylinder; 808 unloading motor; 809 unloading driven guide shaft; 810 unloading guide shaft; 811 active guide shaft; 812 gear; 813 friction belt fixing block ; 814 friction belt; 815 transmission gear; 9 material receiving fixed frame; 10 lamp tube fixed frame; 11 lamp tube; 12 guide rod; 13 slider; 14 material receiving box fixed plate; 15 material receiving box; 16 material receiving baffle; 17 material receiving adjustment rod; 18 material receiving adjustment fixed block; 19 material receiving cylinder fixed plate; 20 material receiving cylinder; 21 push plate; 22 air pump; 23 ultrasonic machine; 24 motor; 25 second driving wheel; 26 second belt; 27 second driven wheel; 28 cam; 29 crankshaft; 30 crankshaft connecting rod Connecting block; 31 crankshaft connecting shaft; 32 moving frame; 33 adjusting shaft fixing block; 34 adjusting shaft; 35 handwheel; 36 adjusting gear; 37 sliding groove; 38 small sliding block; 39 adjusting fixing block; 40 control console; 41 collecting trough; 42 recycling pipe; 43 waste recycling box; 4301 recycling box body; 4302 crusher; 4303 feeding port; 4304 recycling air pump; 4305 discharging port; 4306 first crushing motor; 4307 second crushing motor; 45 rack; 46 adjusting plate. DETAILED DESCRIPTION

[0035] Below we further illustrate a PVC folder multifunctional production line and production process of the present invention in conjunction with the accompanying drawings.

[0036] Combination Figure 1-12As shown, in this embodiment, a multifunctional production line for PVC folders includes a feeding device 2, a base 1, a pretreatment device 3, a folding device 4, a hot stamping device 5, a punching device 6, an ultrasonic welding device 7 and a feeding device 8; it is characterized in that a control console 40, a plurality of guide shafts 407 and a rack 45 are installed on the base 1; an adjustment plate 46 is installed on each of the racks 45; the hot stamping device 5, the punching device 6, the ultrasonic welding device 7 and the feeding device 8 are all fixed to the base through the adjustment plate 46; the folding device 4 includes a folding device base 401; a fixed connecting plate 416, a gear lever 402 and a plurality of magnet fixing plates 408 are installed on the folding device base 401; the folding device base 401 is fixedly connected The connecting plate 416 is fixedly connected to the base 1; a magnet 405 is installed on the magnet fixing plate 408; a pressure shaft 403 and a folding plate fixing rod 404 are respectively installed on the magnet 405; the folding plate fixing rod 404 is adjustably installed with a folding plate 406; a sliding groove 37 is provided on the rack 45; a small slider 38 is installed in the sliding groove 37; an adjusting fixed block 39 is also installed on the adjusting plate 46; the small slider 38 is fixed to the adjusting fixed block 39 and the adjusting plate 46 by bolts; a receiving trough 41 is installed under the pretreatment device 3, the punching device 6, and the unloading device 8; a recovery pipe 42 is installed on the receiving trough 41; the recovery pipe 42 is connected to a waste recovery box 43; the feeding device 2 includes a fixed bottom The base 201, the fixed cylinder 202 and the diaphragm fixing rod 203; the fixed base 201 is equipped with a fixed cylinder fixing plate 204; the fixed cylinder 202 is installed on the fixed cylinder fixing plate 204; the fixed cylinder 202 is connected to the fixed cylinder 202 with a telescopic rod 207; the telescopic rod 207 is fixedly installed on the fixed base 201; the fixed cylinder fixing plate 204 is also connected to a connecting rod 205; the diaphragm fixing rod 203 is installed on the connecting rod 205; a plurality of feeding guide rods 206 are installed on the connecting rod 205; the pretreatment device 3 includes a device base 301, a cutting material fixing rod 302, a cutting knife 303 and an indentation wheel 304; the device base 301 is equipped with a fixing rod 305, an indentation wheel fixing rod 206, and a fixing rod 305. rod 306 and fixed cutting rod 307; a blade fixing plate 308 is adjustable on the fixed rod 305; a cutting knife 303 is installed on the blade fixing plate 308; a creasing wheel fixing plate 309 is installed on the creasing wheel fixing rod 306; a creasing wheel 304 and an air pipe 310 are installed on the creasing wheel fixing plate 309; a plurality of cutting grooves 311 are provided on the fixed cutting rod 307; the cutting knife 303 is used in conjunction with the cutting grooves 311; a rolling motor 312 and a driven wheel 313 are installed on the device base 301; a driving wheel 314 is installed on the rolling motor 312; a belt 315 is installed between the driving wheel 314 and the driven wheel 313; a driven guide shaft 316 is installed on the driven wheel 313;The device base 301 is also equipped with a plurality of second guide shafts 317 and a maneuvering cylinder 318; a limit block 321 is installed on the second guide shaft 317; a maneuvering fixing plate 319 is installed on the maneuvering cylinder 318; a plurality of maneuvering guide shafts 320 are installed on the maneuvering fixing plate 319; the hot stamping device 5 includes a hot stamping base 501, a hot stamping cylinder 502, and a hot stamping guide rod 503; a mounting plate 504 is installed on the hot stamping base 501; a hot stamping cylinder fixing plate 505 and a plurality of hot stamping guide rods 503 are installed on the mounting plate 504; a hot stamping cylinder 502 is installed on the hot stamping cylinder fixing plate 505; a hot stamping pressing plate 506 is connected to the hot stamping cylinder 502; the punching device 6 includes a punching Hole base 601, punching cylinder 603 and punching plate 605; a fixed mounting plate 602 is installed on the punching base 601; a punching cylinder 603 is installed on the fixed mounting plate 602; a punching connecting plate 604 is connected to the punching cylinder 603; a punching plate 605 is installed on the punching connecting plate 604; the ultrasonic welding device 7 includes an ultrasonic base 701, a welding table 703 and a welding strip 705; a support rod 702 and a welding table 703 are installed on the ultrasonic base 701; a welding strip fixing plate 704 is installed on the support rod 702; a welding strip fixing plate 705 is installed on the welding strip fixing plate 704; the blanking device 8 includes a blanking base 801, a blanking cylinder 807 and a blanking blade 806; The unloading base 801 is provided with a bottom plate 802; a plurality of support columns 803 are provided on the bottom plate 802; a sliding plate 804 and an unloading cylinder fixing plate 805 are provided on the support columns 803; an unloading blade 806 is provided on the sliding plate 804; an unloading cylinder 807 is provided on the unloading cylinder fixing plate 805; the unloading cylinder 807 is connected to the sliding plate 804; an unloading motor 808, an unloading driven guide shaft 809 and several unloading guide shafts 810 are also provided on the base 1; an active guide shaft 811 is provided on the unloading motor 808; a transmission gear 815 is provided between the active guide shaft 811 and the unloading driven guide shaft 809; Several friction belt fixing blocks 813 are installed on 809 and the material unloading guide shaft 810; the friction belt fixing block 813 is installed with a friction belt 814; the base 1 is also installed with a material receiving fixing frame 9 and a lamp tube fixing frame 10; the lamp tube fixing frame 10 is installed with a lamp tube 11; the material receiving fixing frame 9 is installed with a guide rod 12; the guide rod 12 is installed with a slider 13; the slider 13 is installed with a material receiving box fixing plate 14; the material receiving box fixing plate 14 is installed with a material receiving box 15; the material receiving box 15 is provided with a material receiving baffle 16; the material receiving baffle 16 is installed with a material receiving adjustment rod 17; the material receiving adjustment fixing block 18 is installed on the material receiving adjustment rod 17; the material receiving cylinder fixing plate 19 is also installed on the material receiving fixing frame 9;The receiving cylinder fixing plate 19 is provided with a receiving cylinder 20; a push plate 21 is connected to the receiving cylinder 20; a receiving box 15 is provided on the push plate 21; an air pump 22, an ultrasonic machine 23 and a motor 24 are also provided on the base 1; a second driving wheel 25 is provided on the motor 24; a second belt 26 is provided on the second driving wheel 25; a second driven wheel 27 is connected to the other end of the second belt 26; a cam 28 is provided on the second driven wheel 27; a crankshaft 29 is provided on the cam 28; a crankshaft connecting block 30 is provided on the crankshaft 29; a crankshaft connecting shaft 31 is provided on the crankshaft connecting block 30; and the crankshaft connecting shaft 31 A moving frame 32 is installed on the moving frame 32; a support rod 702 is connected to the moving frame 32; an adjusting shaft fixing block 33 is installed on the adjusting plate 46; an adjusting shaft 34 is installed on the adjusting shaft fixing block 33; a hand wheel 35 and an adjusting gear 36 are installed on the adjusting shaft 34; the adjusting gear 36 is installed in conjunction with the rack 45; the waste recycling box 43 includes a recycling box body 4301, a recycling air pump 4304 installed on the recycling box body 4301, and a crusher 4302; the crusher 4302 is installed with a feed port 4303, a first crushing motor 4306 and a second crushing motor 4307; the recycling box body 4301 is provided with a discharge port 4305. ;

[0037] The production process of the present invention is as follows:

[0038] Step 1: First, the fixed cylinder 202 is controlled to move on the console 40, and the fixed cylinder 202 drives the connecting rod 205 and the diaphragm fixing rod 203 to move upward, and the diaphragm is installed on the diaphragm fixing rod 203;

[0039] Step 2: The film enters the pretreatment device 3 through the feeding guide rod 206, and the indentation wheel 304 is rotated by the air pressure in the air pipe 310 to indent the film and cut the two ends of the film through the cutting knife 303 fixed on the fixed rod 305;

[0040] Step 3: The diaphragm enters the folding device 4, and the diaphragm is first pre-folded by the gear lever 402, then folded by the folding plate 406, and finally pressed by the pressing shaft 403;

[0041] Step 4: The control console 40 controls the stamping cylinder 502 to move downward, and the stamping cylinder 502 drives the stamping plate 506 to move downward to stamp the diaphragm, and then the control console 40 controls the punching cylinder 603 to move, and the punching cylinder 603 drives the punching connecting plate 604 to move downward, and the punching connecting plate 604 drives the punching plate 605 to move downward to punch the diaphragm;

[0042] Step 5: The control console 40 controls the motor 24 to rotate, the motor 24 drives the second driving wheel 25 to rotate, the second driving wheel 25 drives the second driven wheel 27 to rotate through the second belt 26, the second driven wheel 27 drives the cam 28 to move, the cam 28 drives the crankshaft 29 to move, the crankshaft 29 drives the crankshaft connecting block 30 and the crankshaft connecting shaft 31 to move, the crankshaft connecting shaft 31 drives the welding table 703 to move upward to perform ultrasonic welding on the diaphragm.

[0043] Step 6: The control console 40 controls the movement of the unloading cylinder 807, and the unloading cylinder 807 drives the sliding plate 804 to move downward, and the sliding plate 804 drives the unloading blade 806 to move downward to cut off the diaphragm, and then the unloading motor 808 drives the active guide shaft 811 to rotate, and the active guide shaft 811 drives the unloading driven guide shaft 809 to rotate through the transmission gear 815, thereby driving the friction belt 814 to move, and the diaphragm is transported to the receiving box 15 through the friction belt 814; the waste in the receiving trough 41 installed under the pretreatment device 3, the punching device 6, and the unloading device 8 uses the recovery air pump 4304 to move the waste from the recovery pipe 42 into the feed port 4303, and then enters the pulverizer 4302 and uses the first pulverizing motor 4306 and the second pulverizing motor 4307 to pulverize it, and then the pulverized material is recovered into the recovery box 4301 for temporary storage.

[0044] The beneficial effects of the present invention are as follows: by connecting and installing a folding device 4 on the base, the folding device 4 is fixedly connected to the base 1 using a fixed connecting plate 416, the folding device 4 can be installed when producing folders, but the folding device 4 can be removed when producing membranes, thereby realizing the dual production of membranes and folders; by installing a material receiving fixed frame 9 on the base 1, installing a guide rod 12 on the material receiving fixed frame 9, installing a slider 13 on the guide rod 12, installing a material receiving box fixing plate 14 on the slider 13, installing a material receiving box fixing plate 14 on the material receiving box fixing plate 14, and providing a material receiving baffle 16 on the material receiving baffle 16. A material receiving adjustment rod 17 is installed on the material receiving adjustment rod 17, and a material receiving adjustment fixed block 18 is installed on the material receiving adjustment rod 17, so that the material receiving adjustment The rod 17 can be adjusted according to the size of the diaphragm or folder, so as to expand the scope of use; a material receiving cylinder fixing plate 19 is also installed on the material receiving cylinder fixing frame 9, and a material receiving cylinder 20 is installed on the material receiving cylinder fixing plate 19, and a push plate 21 is connected to the material receiving cylinder 20. The material receiving cylinder 20 can push the empty bottom material receiving box 15 along the guide rod 12 to the material receiving place and fix it, so that the diaphragm or folder can be more conveniently transported and collected; a material receiving trough 41 is installed under the pretreatment device 3, the punching device 6, and the unloading device 8, and a recovery pipe 42 is installed on the material receiving trough 41, and a waste recovery box 43 is connected to the recovery pipe 42, so that the waste can be uniformly collected and reused, thereby reducing the labor of workers.

[0045] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A multifunctional production line for PVC folders, comprising a feeding device (2), a base (1), a pretreatment device (3), a folding device (4), a hot stamping device (5), a punching device (6), an ultrasonic welding device (7) and a feeding device (8); wherein the feeding device (8) is characterized in that The base (1) is mounted with a control console (40), a plurality of guide shafts (407) and a rack (45); the racks (45) are mounted with an adjustment plate (46); the hot stamping device (5), the punching device (6), the ultrasonic welding device (7) and the blanking device (8) are all fixed to the base via the adjustment plate (46); the folding device comprises a folding device base (401); the folding device base (401) is mounted with a fixed connection plate (416), a gear lever (402) and a plurality of magnet fixing plates (408); the folding device base (401) is fixedly connected to the base (1) via the fixed connection plate (416); the magnet fixing plate (408) is mounted with a magnet (405); The magnet (405) is respectively mounted with a pressing shaft (403) and a folding plate fixing rod (404); the folding plate fixing rod (404) is adjustably mounted with a folding plate (406); the rack (45) is provided with a sliding groove (37); a small sliding block (38) is mounted in the sliding groove (37); an adjusting fixing block (39) is also mounted on the adjusting plate (46); the small sliding block (38) is fixed to the adjusting fixing block (39) and the adjusting plate (46) by bolts; a material receiving trough (41) is mounted under the pretreatment device (3), the punching device (6) and the feeding device (8); a recovery pipe (42) is mounted on the material receiving trough (41); and a waste material recovery box (43) is connected to the recovery pipe (42).

2. A multifunctional production line for PVC folders according to claim 1, characterized in that: The feeding device (2) comprises a fixed base (201), a fixed cylinder (202) and a diaphragm fixing rod (203); a fixed cylinder fixing plate (204) is mounted on the fixed base (201); a fixed cylinder (202) is mounted on the fixed cylinder fixing plate (204); a telescopic rod (207) is connected to the fixed cylinder (202); the telescopic rod (207) is fixedly mounted on the fixed base (201); a connecting rod (205) is also connected to the fixed cylinder fixing plate (204); a diaphragm fixing rod (203) is mounted on the connecting rod (205); a plurality of feeding guide rods (206) are mounted on the connecting rod (205); the pre-treatment device (3) The invention comprises a device base (301), a cutting knife (303) and a creasing wheel (304); a fixing rod (305), a creasing wheel fixing rod (306) and a fixed cutting rod (307) are installed on the device base (301); a blade fixing plate (308) is adjustably installed on the fixing rod (305); the cutting knife (303) is installed on the blade fixing plate (308); a creasing wheel fixing plate (309) is installed on the creasing wheel fixing rod (306); the creasing wheel (304) and an air pipe (310) are installed on the creasing wheel fixing plate (309); a plurality of cutting grooves (311) are provided on the fixed cutting rod (307); and the cutting knife (303) is used in conjunction with the cutting grooves (311).

3. A multifunctional production line for PVC folders according to claim 2, characterized in that: A rolling motor (312) and a driven wheel (313) are mounted on the device base (301); a driving wheel (314) is mounted on the rolling motor (312); a belt (315) is mounted between the driving wheel (314) and the driven wheel (313); a driven guide shaft (316) is mounted on the driven wheel (313); a plurality of second guide shafts (317) and an adjustment cylinder (318) are also mounted on the device base (301); a limit block (321) is mounted on the second guide shaft (317); an adjustment fixing plate (319) is mounted on the adjustment cylinder (318); and a plurality of adjustment guide shafts (320) are mounted on the adjustment fixing plate (319).

4. A multifunctional production line for PVC folders according to claim 3, characterized in that: The hot stamping device (5) comprises a hot stamping base (501), a hot stamping cylinder (502), and a hot stamping guide rod (503); a mounting plate (504) is mounted on the hot stamping base (501); a hot stamping cylinder fixing plate (505) and a plurality of hot stamping guide rods (503) are mounted on the mounting plate (504); a hot stamping cylinder (502) is mounted on the hot stamping cylinder fixing plate (505); a hot stamping pressing plate (506) is connected to the hot stamping cylinder (502); the punching device (6) comprises a punching base (601), a punching cylinder (603), and a punching plate (605); a hot stamping cylinder (503) is mounted on the punching base (601); A fixed mounting plate (602); a punching cylinder (603) is mounted on the fixed mounting plate (602); a punching connecting plate (604) is connected to the punching cylinder (603); a punching plate (605) is mounted on the punching connecting plate (604); the ultrasonic welding device (7) comprises an ultrasonic base (701), a welding table (703) and a welding strip (705); a support rod (702) and a welding table (703) are mounted on the ultrasonic base (701); a welding strip fixing plate (704) is mounted on the support rod (702); and a welding strip (705) is mounted on the welding strip fixing plate (704).

5. A multifunctional production line for PVC folders according to claim 4, characterized in that: The unloading device (8) comprises an unloading base (801), an unloading cylinder (807) and an unloading blade (806); a bottom plate (802) is mounted on the unloading base (801); a plurality of support columns (803) are mounted on the bottom plate (802); a sliding plate (804) and an unloading cylinder fixing plate (805) are mounted on the support columns (803); an unloading blade (806) is mounted on the sliding plate (804); an unloading cylinder (807) is mounted on the unloading cylinder fixing plate (805); the unloading cylinder (807) is connected to the sliding plate (804) The base (1) is also equipped with a feeding motor (808), a feeding driven guide shaft (809) and a plurality of feeding guide shafts (810); the feeding motor (808) is equipped with a driving guide shaft (811); a transmission gear (815) is installed between the driving guide shaft (811) and the feeding driven guide shaft (809); a plurality of friction belt fixing blocks (813) are installed on the driving guide shaft (811), the feeding driven guide shaft (809) and the feeding guide shaft (810); and the friction belt fixing block (813) is equipped with a friction belt (814).

6. A multifunctional production line for PVC folders according to claim 5, characterized in that: The base (1) is also provided with a material receiving fixing frame (9) and a lamp tube fixing frame (10); a lamp tube (11) is installed on the lamp tube fixing frame (10); a guide rod (12) is installed on the material receiving fixing frame (9); a slider (13) is installed on the guide rod (12); a material receiving box fixing plate (14) is installed on the slider (13); a material receiving box (15) is installed on the material receiving box fixing plate (14); and a material receiving box (15) is installed on the material receiving box (15). A material receiving baffle (16) is provided; a material receiving adjustment rod (17) is installed on the material receiving baffle (16); a material receiving adjustment fixing block (18) is installed on the material receiving adjustment rod (17); a material receiving cylinder fixing plate (19) is also installed on the material receiving fixing frame (9); a material receiving cylinder (20) is installed on the material receiving cylinder fixing plate (19); a push plate (21) is connected to the material receiving cylinder (20); and a material receiving box (15) is installed on the push plate (21).

7. A multifunctional production line for PVC folders according to claim 6, characterized in that: An air pump (22), an ultrasonic machine (23) and a motor (24) are also mounted on the base (1); a second driving wheel (25) is mounted on the motor (24); a second belt (26) is mounted on the second driving wheel (25); the other end of the second belt (26) is connected to a second driven wheel (27); a cam (28) is mounted on the second driven wheel (27); a crankshaft (29) is mounted on the cam (28); a crankshaft connecting block (30) is mounted on the crankshaft (29); a crankshaft connecting shaft (31) is mounted on the crankshaft connecting block (30); a moving frame (32) is mounted on the crankshaft connecting shaft (31); and a support rod (702) is connected to the moving frame (32).

8. A multifunctional production line for PVC folders according to claim 7, characterized in that: An adjusting shaft fixing block (33) is mounted on the adjusting plate (46); an adjusting shaft (34) is mounted on the adjusting shaft fixing block (33); a hand wheel (35) and an adjusting gear (36) are mounted on the adjusting shaft (34); and the adjusting gear (36) is mounted in coordination with the rack (45).

9. A multifunctional production line for PVC folders according to claim 8, characterized in that: The waste recycling box (43) comprises a recycling box body (4301), a recycling air pump (4304) installed on the recycling box body (4301), and a pulverizer (4302); the pulverizer (4302) is installed with an inlet (4303), a first pulverizing motor (4306) and a second pulverizing motor (4307); and the recycling box body (4301) is provided with a discharge port (4305).

10. The production process of a multifunctional production line for PVC folders according to claim 9, the specific steps are as follows: Step 1: First, the fixed cylinder (202) is controlled to move on the control console (40), the fixed cylinder (202) drives the connecting rod (205) and the diaphragm fixing rod (203) to move upward, and the diaphragm is installed on the diaphragm fixing rod (203); Step 2: The diaphragm enters the pretreatment device (3) through the feeding guide rod (206), and the indentation wheel (304) is rotated by the air pressure in the air pipe (310) to indent the diaphragm, and the two ends of the diaphragm are cut by the cutting knife (303) fixed on the fixing rod (305); Step 3: The diaphragm enters the folding device (4), where the diaphragm first passes through the gear lever (402) for pre-folding, then passes through the folding plate (406) for folding, and finally passes through the pressing shaft (403) for full pressing; Step 4: The control console (40) controls the hot stamping cylinder (502) to move downward, and the hot stamping cylinder (502) drives the hot stamping plate (506) to move downward to perform hot stamping on the diaphragm. Then, the control console (40) controls the punching cylinder (603) to move, and the punching cylinder (603) drives the punching connecting plate (604) to move downward, and the punching connecting plate (604) drives the punching plate (605) to move downward to perform punching on the diaphragm. Step 5: The control console (40) controls the motor (24) to rotate, the motor (24) drives the second driving wheel (25) to rotate, the second driving wheel (25) drives the second driven wheel (27) to rotate through the second belt (26), the second driven wheel (27) drives the cam (28) to move, the cam (28) drives the crankshaft (29) to move, the crankshaft (29) drives the crankshaft connecting block (30) and the crankshaft connecting shaft (31) to move, and the crankshaft connecting shaft (31) drives the welding table (703) to move upward to perform ultrasonic welding on the diaphragm; Step 6: The control console (40) controls the movement of the unloading cylinder (807), and the unloading cylinder (807) drives the sliding plate (804) to move downward, and the sliding plate (804) drives the unloading blade (806) to move downward to cut the diaphragm, and then the unloading motor (808) drives the active guide shaft (811) to rotate, and the active guide shaft (811) drives the unloading driven guide shaft (809) to rotate through the transmission gear (815), thereby driving the friction belt (814) to move, and the diaphragm is transported to the receiving box (15) through the friction belt (814).

Citation Information

Patent Citations

  • Automatic folder production line

    CN107554128A

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    CN212684690U