A pneumatic beat oil injection device for progressive die

By designing a pneumatic beat oil injection device in the step-up mold, local oil injection is achieved, which solves the problems of lubricating oil waste and felt density reduction in traditional processes, extends the service life of the felt, reduces the waste rate, and improves production efficiency.

CN111853512BActive Publication Date: 2025-01-07JILIN PROVINCE ZHENGXUAN AUTOMOTIVE FRAME CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010735506.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-28
Publication Date
2025-01-07
Estimated Expiration
2040-07-28

AI Technical Summary

Technical Problem

Traditional processes reduce friction by injecting lubricating oil into the roller felt in the stage mold, resulting in an increase in the cost of raw material covering and coating, a decrease in density, a decrease in the cleaning capacity, and an increase in the waste rate.

Method used

A grade inlet pneumatic beat injection device is designed to achieve local injection of oil, saving lubricating oil, and maintain felt density and dirt cleaning ability through oil tank, oil cylinder oil transport structure, beat piston, compressed air pipeline and rotation timing structure.

Benefits of technology

It effectively reduces the waste of lubricating oil, extends the service life of felt, reduces the waste rate, improves production efficiency, and supports multiple mold sharing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111853512B_ABST
    Figure CN111853512B_ABST
Patent Text Reader

Abstract

The present invention is a pneumatic rhythmic oil injection device for a progressive die, which relates to the field of pneumatic rhythmic oil injection for a progressive die, and solves the problem that the original density of the felt surface is reduced due to oiling in the felt, and the ability of the felt to clean dirt is reduced, thereby increasing the scrap rate and causing cost increase. The technical features include: an oil tank, which is used to supply oil to the device; an oil cylinder oil delivery structure, which is arranged at the lower end of the side surface of the oil tank; a rhythmic piston structure, which is arranged on the oil cylinder oil delivery structure; a compressed air pipeline structure, which is arranged on the rhythmic piston structure; a rotating timing structure, which is arranged on the compressed air pipeline structure; and a compressed air structure structure, which is arranged on the rotating timing structure. The service life of the felt is increased and the scrap rate is reduced, while maintaining high mobility, the oil injection area can be adjusted at any time, and multiple molds can be shared.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pneumatic rhythmic oil injection for progressive dies, in particular to a pneumatic rhythmic oil injection device for progressive dies. Background Art

[0002] The characteristics of progressive die type molds are: fast production cycle, high output, and the use of fast presses are its characteristics. The high production efficiency leads to a high wear rate of the punch, which shortens the service life of its wearing parts, increases the inventory cost of wearing parts, and also reduces production efficiency due to the replacement of wearing parts. To deal with this situation, the traditional process is to inject lubricating oil into the rolling felt in the loader to make the sheet itself lubricated, thereby increasing the service life of the punch by reducing the friction with the punch.

[0003] However, the disadvantages of this method are also obvious. This method requires the entire raw material to be covered with coating, which increases the cost. Since the oil in the felt reduces the original density of the felt surface, the ability of the felt to clean dirt is reduced, thereby increasing the scrap rate and increasing the cost. Therefore, in order to solve this problem, it is very necessary to design a progressive die pneumatic rhythmic oil injection device. Summary of the invention

[0004] The present invention aims to solve the technical problem that the method in the prior art requires the entire raw material to be covered with a coating, which increases the cost; since the oil coating in the felt reduces the original density of the felt surface, the ability of the felt to clean dirt is reduced, thereby increasing the scrap rate and increasing the cost, a pneumatic rhythmic oil injection device for a progressive die is provided.

[0005] In order to solve the above technical problems, the technical solutions of the present invention are as follows:

[0006] A pneumatic beat oil injection device for a progressive die, comprising:

[0007] an oil tank, the oil tank being used to supply oil to the device;

[0008] An oil cylinder oil delivery structure, wherein the oil cylinder oil delivery structure is arranged at the lower end of the side surface of the oil tank;

[0009] The oil cylinder oil delivery structure comprises: an oil cylinder oil delivery pipeline;

[0010] The oil cylinder oil delivery pipeline is arranged at the lower end of the side surface of the oil tank, and the oil cylinder oil delivery pipeline is connected to the oil tank;

[0011] A rhythmic piston structure, wherein the rhythmic piston structure is arranged on the oil cylinder oil delivery structure;

[0012] The rhythm piston structure comprises: a rhythm piston;

[0013] The rhythm piston is arranged on the oil cylinder oil pipeline, and the rhythm piston is connected to the oil cylinder oil pipeline;

[0014] A compressed air pipeline structure, wherein the compressed air pipeline structure is arranged on the rhythmic piston structure;

[0015] The compressed air pipeline structure comprises: a compressed air pipeline;

[0016] The compressed air pipeline is placed on the rhythm piston, and the compressed air pipeline is connected to the rhythm piston;

[0017] A rotary timing structure, wherein the rotary timing structure is arranged on the compressed air pipeline structure;

[0018] The rotation timing structure includes: a rotation timer;

[0019] The rotary timer is placed on the compressed air pipeline, and the rotary timer is connected to the compressed air pipeline;

[0020] a compressed air structure disposed on the rotating timing structure;

[0021] A nozzle oil delivery pipeline structure, wherein the nozzle oil delivery pipeline structure is arranged on the rhythm piston structure;

[0022] The nozzle oil delivery pipeline structure comprises: a nozzle oil delivery pipeline;

[0023] The nozzle oil delivery pipeline is arranged on the rhythm piston, and the nozzle oil delivery pipeline is connected to the rhythm piston;

[0024] The rhythm piston comprises: an air inlet hole, a rhythm piston cavity, a piston rod, a sealing cover, an oil outlet hole, an oil inlet hole, a piston return spring and a rhythm piston mounting seat;

[0025] The beat piston mounting seat is arranged on the upper surface of the beat piston cavity, the piston rod is arranged in the beat piston cavity, the sealing cover is arranged on the beat piston cavity, the oil outlet hole is arranged on the beat piston cavity, the nozzle oil pipeline is arranged on the beat piston cavity, the air inlet hole is arranged on the beat piston cavity, the oil inlet hole is arranged on the beat piston cavity, and the piston return spring is arranged in the beat piston cavity;

[0026] An oil injection structure, wherein the oil injection structure is arranged on the nozzle oil delivery pipeline structure;

[0027] The fuel injection structure comprises: a fuel injection nozzle;

[0028] The fuel injection nozzle is arranged on the nozzle oil delivery pipeline.

[0029] Preferably, the compressed air structure comprises: a compressed air connector;

[0030] The compressed air connector is arranged on the rotary timer.

[0031] The present invention has the following beneficial effects:

[0032] The present invention uses an oil pipe for quick connection, uses an air circuit as a pressure source, and controls the rhythm through a rotary timer to achieve a step-by-step effect in accordance with the production rhythm of the progressive die. In this way, a specific oil injection device can be installed at the required convex mold part in the progressive die to perform local oil injection. This not only saves the waste of lubricating oil caused by large-area oiling, but also maintains the original density state of the rolling felt and the original cleaning ability to increase the service life of the felt and reduce the scrap rate, and can maintain high mobility, and the oil injection area can be adjusted at any time, and multiple molds can be shared. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0034] Figure 1 It is a structural schematic diagram of a pneumatic beat oil injection device for a progressive die of the present invention;

[0035] Figure 2 It is a structural schematic diagram of the rhythm piston of the present invention;

[0036] Figure 3 It is a partial schematic diagram of the rhythm piston of the present invention;

[0037] Figure 4 It is a partial schematic diagram of the piston rod of the present invention;

[0038] Figure 5 It is a partial schematic diagram of the rhythm piston mounting seat of the present invention.

[0039] The reference numerals in the figures indicate:

[0040] 1. Oil tank; 2. Oil cylinder oil pipeline; 3. Metering piston; 4. Compressed air pipeline; 5. Rotary timer; 6. Compressed air joint; 7. Nozzle oil pipeline; 8. Fuel injection nozzle; 301. Air inlet hole; 302. Metering piston cavity; 303. Piston rod; 304. Sealing cover; 305. Oil outlet hole; 306. Oil inlet hole; 307. Piston return spring; 308. Metering piston mounting seat. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-5 , a pneumatic beat oil injection device for a progressive die, comprising:

[0043] Oil tank 1, oil tank 1 is used to supply oil to the device;

[0044] The oil cylinder oil delivery structure is arranged at the lower end of the side surface of the oil tank 1;

[0045] The oil cylinder oil delivery structure comprises: an oil cylinder oil delivery pipeline 2;

[0046] The oil cylinder oil delivery pipeline 2 is arranged at the lower end of the side surface of the oil tank 1, and the oil cylinder oil delivery pipeline 2 is connected to the oil tank 1;

[0047] The rhythmic piston structure is arranged on the oil cylinder oil delivery structure;

[0048] The rhythm piston structure comprises: a rhythm piston 3;

[0049] The rhythm piston 3 is arranged on the oil cylinder oil delivery pipeline 2, and the rhythm piston 3 is connected to the oil cylinder oil delivery pipeline 2;

[0050] A compressed air pipeline structure, wherein the compressed air pipeline structure is arranged on the rhythmic piston structure;

[0051] The compressed air pipeline structure comprises: a compressed air pipeline 4;

[0052] The compressed air pipeline 4 is arranged on the rhythm piston 3, and the compressed air pipeline 4 is connected to the rhythm piston 3;

[0053] A rotating timing structure, wherein the rotating timing structure is arranged on the compressed air pipeline structure;

[0054] The rotation timing structure comprises: a rotation timer 5;

[0055] The rotary timer 5 is placed on the compressed air pipeline 4, and the rotary timer 5 is connected to the compressed air pipeline 4;

[0056] A compressed air structure, wherein the compressed air structure is arranged on the rotating timing structure;

[0057] A nozzle oil delivery pipeline structure, wherein the nozzle oil delivery pipeline structure is arranged on the rhythm piston structure;

[0058] The nozzle oil delivery pipeline structure comprises: a nozzle oil delivery pipeline 7;

[0059] The nozzle oil delivery pipeline 7 is arranged on the rhythm piston 3, and the nozzle oil delivery pipeline 7 is connected to the rhythm piston 3;

[0060] The rhythm piston 3 includes: an air inlet 301, a rhythm piston cavity 302, a piston rod 303, a sealing cover 304, an oil outlet 305, an oil inlet 306, a piston return spring 307 and a rhythm piston mounting seat 308;

[0061] The rhythm piston mounting seat 308 is arranged on the upper surface of the rhythm piston cavity 302, the piston rod 303 is arranged in the rhythm piston cavity 302, the sealing cover 304 is arranged on the rhythm piston cavity 302, the oil outlet hole 305 is arranged on the rhythm piston cavity 302, the nozzle oil delivery pipeline 7 is arranged on the rhythm piston cavity 302, the air inlet hole 301 is arranged on the rhythm piston cavity 302, the oil inlet hole 306 is arranged on the rhythm piston cavity 302, and the piston return spring 307 is arranged in the rhythm piston cavity 302;

[0062] The fuel injection structure is arranged on the nozzle fuel delivery pipeline structure;

[0063] The fuel injection structure comprises: a fuel injection nozzle 8;

[0064] The fuel injection nozzle 8 is arranged on the nozzle fuel delivery pipeline 7 .

[0065] The compressed air structure comprises: a compressed air connector 6;

[0066] The compressed air connector 6 is arranged on the rotary timer 5 .

[0067] Working principle:

[0068] The oil tank 1 is used to supply oil to the device. The oil tank 1 is responsible for providing lubricating oil during the oil injection process. The oil cylinder oil delivery structure at the lower end of the side surface of the oil tank 1 is used to connect the pipeline of the part oil tank 1 and the rhythm piston 3. The rhythm piston structure on the oil cylinder oil delivery structure is responsible for performing oil storage action in accordance with the stamping rhythm. The compressed air pipeline structure on the rhythm piston structure is responsible for the kinetic energy transmission of the oil injection action. The rotation timing structure on the compressed air pipeline structure is used to block the kinetic energy provided by the compressed air pipeline 4 according to the set rhythm time. The compressed air structure on the rotation timing structure is used for air circuit connection, which connects the pipeline in the form of quick insertion. The nozzle oil delivery pipeline structure on the rhythm piston structure is responsible for delivering the stored oil to the fuel injector 8. The oil injection structure on the nozzle oil delivery pipeline structure is responsible for delivering the lubricating oil delivered by the nozzle oil delivery pipeline 7 in the form of mist. The oil is sprayed out in the shape of a clock, first of all, the mold is closed so that the piston rod 303 overcomes the pressure of the piston return spring 307 to compress it, and the oil inlet hole 306 is fully opened to start the oil filling process, the oil tank 1 is connected to the oil inlet hole 306 in the clock piston 3 through the cylinder oil pipeline 2, and the lubricating oil is injected into the clock piston cavity 302, and the mold is opened so that the piston rod 303 is reset due to the pressure of the piston return spring 307, and the oil inlet hole 306 is fully closed to complete the oil filling process, the rotary timer 5 becomes on, and the compressed air connector 6 is connected to the equipment air press, and high-pressure air is injected into the clock piston cavity 302 through the air inlet hole 301 in the clock piston 3 so that the lubricating oil in the cavity is transported to the nozzle oil pipeline 7 through the oil outlet hole 305, and then the lubricating oil is sprayed out in the form of mist through the oil nozzle 8, which is very convenient.

[0069] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. A pneumatic beat oil injection device for a progressive die, characterized in that: include: An oil tank (1), the oil tank (1) being used to supply oil to the device; An oil cylinder oil delivery structure, the oil cylinder oil delivery structure being arranged at the lower end of the side surface of the oil tank (1); The oil cylinder oil delivery structure comprises: an oil cylinder oil delivery pipeline (2); The oil cylinder oil delivery pipeline (2) is arranged at the lower end of the side surface of the oil tank (1), and the oil cylinder oil delivery pipeline (2) is connected to the oil tank (1); A rhythmic piston structure, wherein the rhythmic piston structure is arranged on the oil cylinder oil delivery structure; The rhythm piston structure comprises: a rhythm piston (3); The rhythm piston (3) is arranged on the oil cylinder oil delivery pipeline (2), and the rhythm piston (3) is connected to the oil cylinder oil delivery pipeline (2); A compressed air pipeline structure, wherein the compressed air pipeline structure is arranged on the rhythmic piston structure; The compressed air pipeline structure comprises: a compressed air pipeline (4); The compressed air pipeline (4) is arranged on the rhythm piston (3), and the compressed air pipeline (4) is connected to the rhythm piston (3); A rotary timing structure, wherein the rotary timing structure is arranged on the compressed air pipeline structure; The rotation timing structure comprises: a rotation timer (5); The rotary timer (5) is placed on the compressed air pipeline (4), and the rotary timer (5) is connected to the compressed air pipeline (4); a compressed air structure disposed on the rotating timing structure; A nozzle oil delivery pipeline structure, wherein the nozzle oil delivery pipeline structure is arranged on the rhythm piston structure; The nozzle oil delivery pipeline structure comprises: a nozzle oil delivery pipeline (7); The nozzle oil delivery pipeline (7) is arranged on the rhythm piston (3), and the nozzle oil delivery pipeline (7) is connected to the rhythm piston (3); The rhythm piston (3) comprises: an air inlet hole (301), a rhythm piston cavity (302), a piston rod (303), a sealing cover (304), an oil outlet hole (305), an oil inlet hole (306), a piston return spring (307) and a rhythm piston mounting seat (308); The rhythm piston mounting seat (308) is arranged on the upper surface of the rhythm piston cavity (302), the piston rod (303) is arranged in the rhythm piston cavity (302), the sealing cover (304) is arranged on the rhythm piston cavity (302), the oil outlet hole (305) is arranged on the rhythm piston cavity (302), the nozzle oil delivery pipeline (7) is arranged on the rhythm piston cavity (302), the air inlet hole (301) is arranged on the rhythm piston cavity (302), the oil inlet hole (306) is arranged on the rhythm piston cavity (302), and the piston return spring (307) is arranged in the rhythm piston cavity (302); An oil injection structure, wherein the oil injection structure is arranged on the nozzle oil delivery pipeline structure; The fuel injection structure comprises: a fuel injection nozzle (8); The fuel injection nozzle (8) is arranged on the nozzle fuel delivery pipeline (7).

2. A progressive die pneumatic beat oil injection device according to claim 1, characterized in that: The compressed air structure comprises: a compressed air connector (6); The compressed air connector (6) is arranged on the rotary timer (5).

Citation Information

Patent Citations

  • Progressive die pneumatic beat oil injection device

    CN213271978U