Mobile ice pack production equipment

Abstract

The present invention is applicable to the field of packaging equipment, and specifically is a mobile ice bag production equipment, comprising: an upper box body, an air supply device is installed inside the upper box body, a central control room is installed inside the upper box body, a storage tank is installed inside the upper box body, and the storage tank is connected to the feeding device; a lower box body, a carton packaging machine is provided outside the lower box body; a full-automatic filling device is installed on the lower box body; a filling machine is provided on the full-automatic filling device; one end of the filling machine is connected to a coil supply device, and the other end is provided with a sealing device, and the sealing device is connected to the inside of a sterilization bin; the material stirred by the upper box body enters the full-automatic filling device in the lower box body, is directly filled into the inside of the ice bag and automatically sealed and packaged, and then passes through the sterilization bin for sterilization treatment, enters the carton packaging machine for ice bag packing, and realizes the full-automatic production of the mobile ice bag factory with a high degree of automation, realizes the mobility and full automation of the production base, and reduces the transportation cost.

Description

Technical Field

[0001] The invention relates to the field of packaging equipment, in particular to mobile ice bag production equipment. Background Art

[0002] With the rapid development of fresh food e-commerce, in order to maintain the freshness and quality of fruits and vegetables during express transportation, refrigerants such as ice bags and ice boxes are widely used. At present, ice bags are divided into two categories. One is prefabricated ice bags, which are produced in the factory and then transported to the place of use for use; the other is water-filled ice bags. During production, thickeners, inorganic salts and other chemicals are first placed in the bag. After being transported to the site, water is manually injected, or a semi-permeable membrane is used to allow the water-absorbing resin to absorb water.

[0003] The existing ice bag production equipment has low levels of automation and intelligence, and is not suitable for mobile production and small-batch customized production. Summary of the invention

[0004] In view of the problems that the existing ice pack production equipment has low automation and intelligence, and is not suitable for mobile production and small batch customized production, the purpose of the present invention is to provide a mobile ice pack production equipment to solve the above problems. To achieve the above purpose, the present invention provides the following technical solutions:

[0005] A mobile ice bag production device, comprising:

[0006] The upper box body is used to process the raw materials. An air supply device for providing purified high-pressure air is installed inside the upper box body. A central control room is installed inside the upper box body. A plurality of storage tanks are installed inside the upper box body. The storage tanks are connected to the supply device and the materials in the ice pack are sucked into the storage tanks. The storage tanks are connected to a water source.

[0007] A stirring device and an intelligent control module are installed inside the storage tank, and the intelligent control module includes a weighing pressure sensor located at the bottom of the storage tank and a liquid level sensor located on the side wall;

[0008] The central control room controls the start and stop of the gas supply device and the material supply device, and connects the liquid level sensor and the weighing pressure sensor on the storage tank;

[0009] A lower box body, wherein the lower box body is mounted on the upper box body, and a carton packaging machine is arranged outside the lower box body;

[0010] The lower box is equipped with multiple fully automatic filling devices;

[0011] The fully automatic filling device is provided with a filling machine, which is connected to the material storage tank via a liquid meter and is connected to the air supply device via an air inlet.

[0012] One end of the filling machine is connected to a coil supply device, and the other end is provided with a sealing device, which is connected to the inside of the sterilization chamber.

[0013] The central control room controls and automatically turns on the external water source switch to feed the storage tank. After the water level rises to the specified level, the liquid level sensor in the storage tank feeds back an electrical signal to the central control room, and then the water source is disconnected to end the operation. The central control room controls to turn on the feeding device, which sends the material to the inside of the storage tank above the weighing pressure sensitive sensor. After the material weight reaches the specified value, the central control room controls to turn off the feeding device, and the material weighing ends. The above water supply and feeding are carried out simultaneously. After all are completed, the built-in stirring device in the storage tank starts to work, and the weighed material is transported to the top of the storage tank and slowly released into the water. The mixing ends after it is fully stirred.

[0014] After the materials are mixed in the storage tank, the storage tank is opened through the central control room and the materials are introduced into the fully automatic filling device in the lower box. The switches of the fully automatic filling device and the air supply device are turned on, and the materials enter the filling machine. The amount of materials entering the filling machine is controlled by the liquid meter. The high-pressure gas in the air supply device enters the filling machine through the air inlet, and the coiled material on the coil supply device enters the filling machine. The materials are filled into the coil belt under high pressure and then sealed by the sealing device. The sealed ice bag enters the sterilization chamber for ultraviolet sterilization.

[0015] The processed ice bags enter the carton packaging machine for packing, realizing the fully automatic production of the ice bag mobile factory.

[0016] In the mobile ice bag production equipment of the present invention: the feeding device is a vacuum pump.

[0017] In the mobile ice bag production equipment of the present invention: the air supply device is provided with an air storage tank, and the air storage tank is connected to the full-automatic filling device;

[0018] The gas storage tank is connected to an air compressor, and the air compressor is connected to an oil-water separator.

[0019] While the materials are being stirred, the air compressor and the oil-water separator are turned on to purify the high-pressure air. The purified high-pressure gas enters the gas storage tank for standby use. The air compressor is used to purify the air, separate impurities such as oil and water from the gas, and discharge them through the water outlet arranged on the upper box body.

[0020] A further solution: the gas storage tank is connected to the fully automatic filling device through a gas pipeline.

[0021] In the mobile ice bag production equipment of the present invention: the material storage tank is connected to the full-automatic filling device through a material delivery pipeline.

[0022] In the mobile ice bag production equipment of the present invention: the filling machine is a plunger-type liquid filling machine, and the plunger-type liquid filling machine is connected to the coil supply device through the coil guide bracket;

[0023] The plunger type liquid filling machine is connected to the sealing device via the discharge port;

[0024] The sealing device is connected to the interior of the sterilization chamber through a guide rail.

[0025] A further solution: the plunger type liquid filling machine is provided with an emergency stop device and a pressure gauge.

[0026] A further solution: a conveyor belt and an ultraviolet reflection device are installed inside the sterilization chamber.

[0027] Preferably, the ultraviolet reflection device is provided with an ultraviolet germicidal lamp, the ultraviolet germicidal lamp is provided with a split ballast-type lamp holder, and an aluminum sheet is installed on the split ballast-type lamp holder.

[0028] In the mobile ice bag production equipment of the present invention: a mobile power source is arranged in the lower box body.

[0029] Compared with the prior art, the mobile ice bag production equipment of the present invention comprises: an upper box body, and the upper box body is used to process raw materials, an air supply device for providing purified high-pressure air is installed inside the upper box body, a central control room is installed inside the upper box body, a plurality of storage tanks are installed inside the upper box body, the storage tanks are connected to the supply device, and the storage tanks are connected to an external water source; wherein, a stirring device and an intelligent control module are installed inside the storage tank, and the intelligent control module includes a weighing pressure sensor located at the bottom of the storage tank, and a liquid level sensor located on the side wall; the central control room controls the start and stop of the air supply device and the supply device, and connects the liquid level sensor and the weighing pressure sensor on the storage tank; a lower box body, the lower box body is installed on the upper box body, and a carton packaging machine is provided outside the lower box body; the lower box body is installed with a plurality of fully automatic filling devices ; Among them, a filling machine is provided on the fully automatic filling device, and the filling machine is connected to the storage tank through a liquid meter and to the air supply device through an air inlet; one end of the filling machine is connected to a coil supply device, and the other end is provided with a sealing device, and the sealing device is connected to the inside of the sterilization bin; the upper box is used for processing raw materials, and the lower box is used for producing ice bags. The materials stirred by the upper box enter the fully automatic filling device in the lower box, are directly filled into the inside of the ice bag and automatically sealed and packaged, and then sterilized in the sterilization bin, and enter the carton packaging machine for ice bag packing, realizing the fully automatic production of the mobile factory of ice bags, with a high degree of automation and fewer operators, realizing the mobility and full automation of the production base, truly realizing production wherever there is a need, and greatly reducing transportation costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1It is a structural schematic diagram of the mobile ice bag production equipment of the present invention.

[0031] Figure 2 for Figure 1 Schematic diagram of the structure of the intermediate storage tank.

[0032] Figure 3 for Figure 1 Schematic diagram of the structure of the fully automatic filling device.

[0033] Figure 4 for Figure 3 Schematic diagram of the structure of a mid-plunger liquid filling machine.

[0034] Figure 5 for Figure 3 Schematic diagram of the structure of the medium ultraviolet reflection device.

[0035] In the figure: 1-upper box, 2-lower box, 3-storage tank, 4-gas tank, 5-air compressor, 6-oil-water separator, 7-gas pipeline, 8-material pipeline, 9-full-automatic filling device, 10-liquid level sensor, 11-weighing pressure sensor, 12-stirring device, 13-roll material supply device, 14-filling machine, 15-liquid meter, 16-sterilization chamber, 17-ultraviolet sterilization lamp, 18-conveyor belt, 19-central control room, 20-discharge port, 21-sealing device, 22-guide rail, 23-air inlet, 24-roll material guide bracket, 25-emergency stop device, 26-barometer, 27-split ballast type lamp holder, 28-aluminum sheet. DETAILED DESCRIPTION

[0036] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.

[0037] In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0038] In view of the problems that the existing ice pack production equipment has low automation and intelligence, and is not suitable for mobile production and small batch customized production, the purpose of the present invention is to provide a mobile ice pack production equipment to solve the above problems. To achieve the above purpose, the present invention provides the following technical solutions:

[0039] In the embodiment of the present invention, Figure 1-4 As shown:

[0040] A mobile ice bag production equipment, comprising: an upper box body 1, and the upper box body 1 is used to process raw materials, an air supply device for providing purified high-pressure air is installed inside the upper box body 1, a central control room 19 is installed inside the upper box body 1, a plurality of storage tanks 3 are installed inside the upper box body 1, the storage tanks 3 are connected to the feeding device, and the ice bag material is sucked into the storage tanks 3, and the storage tanks 3 are connected to an external water source; wherein, a stirring device 12 and an intelligent control module are installed inside the storage tanks 3, and the intelligent control module includes a weighing pressure sensor 11 located at the bottom of the storage tank 3, and a liquid level sensor 10 located on the side wall; the central control room 19 controls the start and stop of the air supply device and the feeding device, and connects the liquid level sensor 10 and the weighing pressure sensor 11 on the storage tank 3;

[0041] A lower box body 2 is installed on the upper box body 1, and a carton packaging machine is provided outside the lower box body 2; a plurality of fully automatic filling devices 9 are installed on the lower box body 2; wherein a filling machine 14 is provided on the fully automatic filling device 9, and the filling machine 14 is connected to the material storage tank 3 through a liquid meter 15, and is connected to the air supply device through an air inlet 23; one end of the filling machine 14 is connected to the coil supply device 13, and the other end is provided with a sealing device 21, and the sealing device 21 is connected to the inside of the sterilization chamber 16.

[0042] In the embodiment of the present invention:

[0043] The central control room 19 controls and automatically turns on the external water source switch to feed the storage tank 3. After the water level rises to the specified water level, the liquid level sensor 10 in the storage tank 3 feeds back an electrical signal to the central control room 19, and then the water source is disconnected to end the operation; the central control room 19 controls to turn on the feeding device, and the feeding device sends the material to the inside of the storage tank 3 above the weighing pressure sensitive sensor 11. After the material weight reaches the specified value, the central control room 19 controls to turn off the feeding device, and the material weighing is completed; the above water supply and feeding are carried out simultaneously, and after all are completed, the stirring device 12 built into the storage tank 3 starts to work, and the weighed material is transported to the top of the storage tank 3 and slowly released into the water, and the stirring is completed after it is fully stirred;

[0044] After the materials are mixed in the storage tank 3, the storage tank 3 is opened through the central control room 19 and the materials are introduced into the full-automatic filling device 9 in the lower box 2. The switches of the full-automatic filling device 9 and the air supply device are turned on, and the materials enter the filling machine 14. The amount of materials entering the filling machine 14 is controlled by the liquid meter 15. The high-pressure gas in the air supply device enters the filling machine 14 through the air inlet 23. The coiled material on the coil supply device 13 enters the filling machine 14. The materials are filled into the coil belt by high pressure, and then sealed by the sealing device 21. The sealed ice bag enters the sterilization chamber 16 for ultraviolet sterilization treatment;

[0045] The processed ice bags enter the carton packaging machine for packing, realizing the fully automatic production of the ice bag mobile factory.

[0046] In the embodiment of the present invention, Figure 1 As shown:

[0047] The feeding device is a vacuum pump; the gas supply device is provided with a gas tank 4, which is connected to a fully automatic filling device 9; the gas tank 4 is connected to an air compressor 5, which is connected to an oil-water separator 6; a further solution: the gas tank 4 is connected to the fully automatic filling device 9 via a gas pipeline 7.

[0048] While the materials are being stirred, the air compressor 5 and the oil-water separator 6 are turned on to purify the high-pressure air, and the purified high-pressure gas enters the gas storage tank 4 for standby use; the air compressor 5 is used to purify the air, separate impurities such as oil and water in the gas, and discharge them through the water outlet arranged on the upper box body 1.

[0049] In the embodiment of the present invention, Figure 1-5 As shown:

[0050] The lower box 2 is provided with a mobile power supply; the storage tank 3 is connected to the full-automatic filling device 9 through the feeding pipeline 8; the filling machine 14 is a plunger-type liquid filling machine, and the plunger-type liquid filling machine is connected to the coil supply device 13 through the coil guide bracket 24; the plunger-type liquid filling machine is connected to the sealing device 21 through the discharge port 20; the sealing device 21 is connected to the inside of the sterilization chamber 16 through the guide rail 22. In a further solution, the plunger-type liquid filling machine is provided with an emergency stop device 25 and a pressure gauge 26; the sterilization chamber 16 is installed with a conveyor belt 18 and an ultraviolet reflection device. Preferably, the ultraviolet reflection device is provided with an ultraviolet sterilization lamp 17, and the ultraviolet sterilization lamp 17 is provided with a split ballast-type lamp holder 27, and the split ballast-type lamp holder 27 is installed with an aluminum sheet 28.

[0051] The mobile ice bag production equipment of the present invention comprises: an upper box body 1, and the upper box body 1 is used to process raw materials, an air supply device for providing purified high-pressure air is installed inside the upper box body 1, a central control room 19 is installed inside the upper box body 1, a plurality of storage tanks 3 are installed inside the upper box body 1, the storage tanks 3 are connected to the feeding device, and the storage tanks 3 are externally connected to a water source; wherein, a stirring device 12 and an intelligent control module are installed inside the storage tank 3, and the intelligent control module comprises a weighing pressure sensor 11 located at the bottom of the storage tank 3, and a liquid level sensor 10 located on the side wall; the central control room 19 controls the start and stop of the air supply device and the feeding device, and connects the liquid level sensor 10 and the weighing pressure sensor 11 on the storage tank 3; a lower box body 2, the lower box body 2 is installed on the upper box body 1, and a carton packaging machine is provided outside the lower box body 2; the lower box body 2 is installed with a plurality of fully automatic filling devices 9; In the embodiment, the fully automatic filling device 9 is provided with a filling machine 14, which is connected to the storage tank 3 through a liquid meter 15 and to the air supply device through an air inlet 23; one end of the filling machine 14 is connected to a coil supply device 13, and the other end is provided with a sealing device 21, which is connected to the inside of the sterilization bin 16; the upper box body 1 is used for processing raw materials, and the lower box body 2 is used for producing ice bags. The materials stirred by the upper box body 1 enter the fully automatic filling device 9 in the lower box body 2, are directly filled into the inside of the ice bags and automatically sealed and packaged, and then sterilized in the sterilization bin 16, and enter the carton packaging machine for packing of ice bags, thus realizing the fully automatic production of the mobile factory of ice bags, with a high degree of automation and fewer operators, realizing the mobility and full automation of the production base, truly realizing production wherever there is a need, and greatly reducing transportation costs.

[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0053] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims

1. A mobile ice pack production equipment, characterized in that: include: The upper box body is used to process the raw materials, the upper box body is equipped with an air supply device for providing purified high-pressure air, the upper box body is equipped with a central control room, the upper box body is equipped with multiple storage tanks, the storage tanks are connected to the supply device, and the storage tanks are connected to an external water source; A stirring device and an intelligent control module are installed inside the storage tank, and the intelligent control module includes a weighing pressure sensor located at the bottom of the storage tank and a liquid level sensor located on the side wall; The central control room controls the start and stop of the gas supply device and the material supply device, and connects the liquid level sensor and the weighing pressure sensor on the storage tank; A lower box body, wherein the lower box body is mounted on the upper box body, and a carton packaging machine is arranged outside the lower box body; The lower box is equipped with multiple fully automatic filling devices; The fully automatic filling device is provided with a filling machine, which is connected to the material storage tank via a liquid meter and is connected to the air supply device via an air inlet. One end of the filling machine is connected to a coil supply device, and the other end is provided with a sealing device, which is connected to the inside of the sterilization chamber.

2. The mobile ice pack production equipment according to claim 1, characterized in that: The feeding device is a vacuum pump.

3. The mobile ice pack production equipment according to claim 1, characterized in that: The gas supply device is provided with a gas storage tank, which is connected to a fully automatic filling device; The gas storage tank is connected to an air compressor, and the air compressor is connected to an oil-water separator.

4. The mobile ice pack production equipment according to claim 3, characterized in that: The gas storage tank is connected to the full-automatic filling device through a gas transmission pipeline.

5. The mobile ice pack production equipment according to claim 1, characterized in that: The material storage tank is connected to the full-automatic filling device through a material delivery pipeline.

6. The mobile ice pack production equipment according to claim 1, characterized in that: The filling machine is a plunger type liquid filling machine, which is connected to the coil supply device via a coil guide bracket; The plunger type liquid filling machine is connected to the sealing device via the discharge port; The sealing device is connected to the interior of the sterilization chamber through a guide rail.

7. The mobile ice pack production equipment according to claim 6, characterized in that: The plunger type liquid filling machine is provided with an emergency stop device and a pressure gauge.

8. The mobile ice pack production equipment according to claim 6, characterized in that: A conveyor belt and an ultraviolet reflection device are installed inside the sterilization chamber.

9. The mobile ice pack production equipment according to claim 8, characterized in that: The ultraviolet reflection device is provided with an ultraviolet sterilization lamp, the ultraviolet sterilization lamp is provided with a split ballast type lamp holder, and the split ballast type lamp holder is installed with an aluminum sheet.

10. A mobile ice pack production device according to any one of claims 1 to 9, characterized in that: A mobile power source is arranged in the lower box.

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