A feeding device for a solar cell rewinding machine
By designing a solar cell reversing machine loading device that integrates two tracks, the problem that existing equipment cannot meet the high-capacity needs is solved, efficient silicon wafer loading and transmission is achieved, and production capacity and work efficiency are improved.
Patent Information
- Application Number
- CN202010882366.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-08-28
AI Technical Summary
Existing solar cell reversing machines cannot meet the high-capacity needs of trough-type fleece making equipment, and increasing the number of reversing machines will increase procurement costs and footprint.
A solar cell reversing machine loading device with integrated two tracks is designed, including a flower basket feed conveying line, a flower basket lifting unit, a telescopic feeding unit, a left silicon wafer conveying line, a chip picking unit, and a right silicon wafer conveying line. The loading cartridge, the first hoisting unit and the second hoisting unit enable efficient silicon wafer loading and transfer through these components.
It improves production capacity, reduces the manufacturing cost and floor area of the equipment, increases the loading speed and work efficiency, and reduces the labor intensity of operators.
Smart Images

Figure CN111900115B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of solar cell processing equipment, and in particular relates to a feeding device of a solar cell flipping machine. Background Art
[0002] The alkaline texturing process in the production of solar cells uses trough-type texturing equipment. The silicon wafers need to be placed in a special basket. The finished silicon wafers are transported in a stacked package, so the stacked silicon wafers need to be separated and inserted into the basket one by one.
[0003] With the increase in the production capacity of trough texturing equipment, the existing configuration of one film rewinding machine corresponding to one texturing equipment cannot meet the production capacity requirements of the trough texturing equipment. Simply increasing the number of film rewinding machines will result in high equipment procurement costs and occupy valuable clean room space, which cannot meet the rapidly increasing production capacity requirements of solar cells. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a feeding device for a solar cell flipping machine in view of the deficiencies in the above-mentioned prior art. The device has a simple structure and stable and reliable operation. Two tracks are integrated into one device, which increases production capacity while reducing the manufacturing cost and floor space of the equipment, greatly improving its work efficiency and reducing the labor intensity of operators.
[0005] In order to achieve the above technical objectives, the technical solution adopted by the present invention is:
[0006] A feeding device for a solar cell wafer rewinding machine, characterized in that it includes a flower basket feeding conveyor line, a lower machine base, a flower basket lifting unit, a first lifting unit, a second lifting unit, an upper machine base, a column, a loading film box, a right silicon wafer conveyor line, a film taking unit, a left silicon wafer conveyor line, a buffer material rack, a telescopic film feeding unit and a flower basket discharging conveyor line, two groups of flower basket feeding conveyor lines are installed on the top surface of the upper machine base in the front-to-back direction and a flower basket lifting unit is installed on the right side of each group of flower basket feeding conveyor lines, two ends of the flower basket lifting unit are respectively fixedly installed on the lower machine base and the upper machine base, two groups of the flower basket discharging conveyor lines are fixedly installed on the top surface of the upper machine base and the flower basket discharging conveyor lines are located on the left side of the flower basket lifting unit, two groups of the telescopic film feeding units are installed on the top surface of the upper machine base and the telescopic film feeding unit The element is located on the right side of the flower basket lifting unit, the two groups of the first lifting units are installed on the bottom surface of the upper machine base and the first lifting unit is located on the right side of the telescopic film feed unit, the first lifting unit is installed with a cache rack, the two groups of the left silicon wafer conveyor lines are installed on the top surface of the upper machine base and the left silicon wafer conveyor line is located on the right side of the telescopic film feed unit, the two groups of the right silicon wafer conveyor lines are installed on the top surface of the upper machine base and the right silicon wafer conveyor line is located on the right side of the left silicon wafer conveyor line, each group of the left silicon wafer conveyor lines are evenly spaced outside with four groups of loading film boxes, each group of the loading film boxes is installed on the lower side of a group of second lifting units and the second lifting unit is fixedly installed on the bottom surface of the upper machine base, the column is fixedly installed on the top surface of the upper machine base, and the two groups of the film taking units are fixedly installed on the column.
[0007] The above-mentioned flower basket lifting unit is composed of a lifting linear module, a lifting slide, a flower basket transmission track, a flower basket, a basket pressing cylinder, a driven pulley, a driving motor, a driving pulley, an upper bracket, a lower bracket and a synchronous toothed belt. The upper end of the lifting linear module is fixedly mounted on the upper machine base through the upper bracket and the lower end of the lifting linear module is fixedly mounted on the lower machine base through the lower bracket. The lifting slide is mounted on the lifting linear module, the basket pressing cylinder is fixedly mounted on the top of the lifting slide, the flower basket transmission track is mounted on the bottom of the lifting slide, the driving motor is mounted on the flower basket transmission track, the driving pulley is mounted on the output shaft of the driving motor, the driven pulley is mounted on the transmission shaft on the flower basket transmission track, the synchronous toothed belt is mounted on the driven pulley and the driving pulley, and the flower basket is placed on the flower basket transmission track.
[0008] The above-mentioned first lifting unit is composed of a first mounting frame, a first lifting linear module, a base plate and a first slide. The first mounting frame is fixedly mounted on the bottom surface of the upper machine base, the first lifting linear module is fixedly mounted on the first mounting frame, the first slide is mounted on the first lifting linear module, the base plate is fixedly mounted on the first slide, and two rectangular positioning grooves are provided on the top surface of the base plate.
[0009] The above-mentioned second jacking unit is composed of a second mounting frame, a second jacking linear module, a second slide, a jacking rod and a jacking plate. The second mounting frame is fixedly mounted on the bottom surface of the upper machine base, the second jacking linear module is fixedly mounted on the second mounting frame, the second slide is mounted on the second jacking linear module, the bottom of the jacking rod is fixedly mounted on the second slide, and the jacking plate is fixedly mounted on the top surface of the jacking rod.
[0010] The above-mentioned loading sheet box is composed of a left column, a left air knife, a limit plate, a right air knife, a right column, a right linear slide rail, a base, a left linear slide rail, a left mounting plate, a rear limit block, a support plate, a right mounting plate, a tray and a handle. The bottoms of the left column and the right column are fixedly mounted on the top surface of the upper machine base, the left air knife is fixedly mounted on the left column, and the right air knife is fixedly mounted on the right column. The left mounting plate and the right mounting plate are both fixedly mounted on the top surface of the upper machine base. The left end of the tray is mounted on the left mounting plate through the left linear slide rail and the right end of the tray is mounted on the right mounting plate through the right linear slide rail. The base is fixedly mounted on the top surface of the tray. Two grooves are provided on the four sides of the base and limit plates are installed in the grooves. The support plate is located on the top surface of the base and the support plate is located in the eight limit plates. The rear limit block is fixedly mounted on the top surface of the upper machine base, and the handle is fixedly mounted on the tray.
[0011] The above-mentioned film picking unit is composed of a forward and backward moving linear module, an adapter plate, a reducer, a forward and backward moving slide, a suction cup, a mounting cover and a servo motor. The adapter plate is fixedly mounted on the top surface of the column, the forward and backward moving linear module is fixedly mounted on the adapter plate, the servo motor is mounted on the reducer, the reducer is fixedly mounted on the forward and backward moving linear module, the forward and backward moving slide is mounted on the slide table of the forward and backward moving linear module, four mounting covers are installed on the bottom surface of the forward and backward moving slide at equal intervals in the left and right directions, a cylinder with a guide rod is installed in the mounting cover, and the suction cup is installed at the end of the piston rod of the cylinder with a guide rod.
[0012] The telescopic film feeding unit is composed of a base, a driving pulley, a first idler wheel, a motor mounting seat, a second idler wheel, a top plate, a third idler wheel, a telescopic slide, a fourth idler wheel, a right vertical plate, a rodless cylinder, a conveyor belt, a left sensor, a right sensor, a photoelectric switch, a sensor bracket and a stepper motor. The base is fixedly mounted on the top surface of the upper machine base, the motor mounting seat is fixedly mounted on the base, the stepper motor is mounted on the motor mounting seat, the driving pulley is fixedly mounted on the output shaft of the stepper motor, two first idler wheels are installed on the front side and rear side of the motor mounting seat, the right vertical plate is fixedly mounted on the base and the front side and rear side of the right vertical plate There are two fourth idler wheels installed on the top, the rodless cylinder is installed on the base, the telescopic slide is installed on the slide of the rodless cylinder and the third idler wheels are installed on the front and rear sides of the telescopic slide, the top plate is fixedly installed on the top surface of the telescopic slide and the second idler wheel is installed on the front and rear sides of the left end of the top plate, the conveyor belt is installed on the driving pulley, the first idler wheel, the third idler wheel, the second idler wheel and the fourth idler wheel in sequence, the left sensor is installed in the left mounting groove of the top plate, the right sensor is installed in the right mounting groove of the top plate, the sensor bracket is fixedly installed on the telescopic slide, and the photoelectric switch is installed on the sensor bracket.
[0013] A plurality of rectangular positioning grooves are arranged at equal intervals on the front side and the rear side of the inner wall of the cache rack.
[0014] The present invention is composed of two independent conveying tracks, and the main components of each track are: a basket feeding conveyor line, a basket lifting unit, a telescopic wafer feeding unit, a left silicon wafer conveyor line, a wafer taking unit, a right silicon wafer conveyor line, a loading wafer box, a first lifting unit and a second lifting unit; there are 4 loading positions on the front and back sides respectively. When loading, the operator pulls out the loading wafer box, puts the stacked silicon wafers into the loading wafer box, and then pushes the loading wafer box to the loading position; there is a group of second lifting units under each loading wafer box. After the loading wafer box is in place, the second lifting unit lifts the loading wafer box to the suction cup for absorption Position, each time a piece is taken out, the second lifting unit will lift the silicon wafer appropriately for a certain distance until all the silicon wafers in the loading wafer box are taken out; then the loading wafer box descends to the initial position, and the operator puts the silicon wafers in again; the loading wafer box is surrounded by a left wind knife and a right wind knife with compressed air as the air source. Before taking the wafers, turn on the left wind knife and the right wind knife, let in compressed air to blow away the stacked silicon wafers, and then suck the silicon wafers to prevent sucking multiple wafers at a time; the wafer taking unit sucks the silicon wafers out of the loading wafer box through the Bernoulli suction cup, and a wafer taking unit is driven by a servo motor through a reducer to move back and forth. Linear module installation 4 The Bernoulli suction cup is composed of 4 Bernoulli suction cups, which can suck up 4 silicon wafers at a time; the Bernoulli suction cup is installed on the cylinder with guide rod. When the suction cup reaches the top of the loading box, the cylinder with guide rod extends to suck up the battery cell, and then the cylinder with guide rod retracts and moves to the right silicon wafer conveyor line. The cylinder with guide rod extends to place the silicon wafer on the right silicon wafer conveyor line; the right silicon wafer conveyor line conveys the silicon wafer to the left silicon wafer conveyor line. The left silicon wafer conveyor line is equipped with a cache rack that can be raised and lowered grid by grid. The silicon wafers that cannot be transported to the left in the future can be temporarily stored in the cache rack. When the rear track is free, it will descend grid by grid to place the cached silicon wafers on the left silicon wafer conveyor line. This can also To ensure that the loading process is not interrupted when the unloading basket is full and replaced; the silicon wafers on the left silicon wafer conveyor line are transferred to the left to the telescopic wafer feed unit, and the telescopic wafer feed unit finally transfers the silicon wafers on the silicon wafer transmission track to the flower basket. The flower basket is fed from the flower basket feeding conveyor line below. After being transferred to the right position, the flower basket lifting unit rises to make the first piece position flush with the conveyor belt of the telescopic wafer feed unit, and then the telescopic wafer feed unit extends, and the silicon wafer is transferred to the flower basket. The flower basket rises grid by grid to transfer the silicon wafer into the flower basket. After the flower basket is full, the telescopic wafer feed unit retracts, and the flower basket rises to a position flush with the flower basket discharge conveyor line and is discharged from the left end of the flower basket discharge conveyor line.
[0015] The advantages of the present invention are as follows: (1) two tracks are integrated into one device, which improves production capacity while reducing the manufacturing cost and floor space of the equipment; (2) four battery cells can be sucked in at a time, which greatly speeds up the loading speed; (3) the loading box and the lifting mechanism are directly independent of each other, and after one box is loaded, it can be replenished separately without interrupting the loading of other positions; (4) a buffer mechanism is installed on the loading track, and the silicon wafers can be temporarily buffered when the full flower basket is withdrawn, so that uninterrupted loading can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural isometric view of the present invention;
[0017] Figure 2 It is a structural front view of the present invention;
[0018] Figure 3 It is a top view of the structure of the present invention;
[0019] Figure 4 It is a left side view of the structure of the present invention;
[0020] Figure 5 It is a structural isometric view of the flower basket lifting unit of the present invention;
[0021] Figure 6 This is a structural front view of the flower basket lifting unit of the present invention;
[0022] Figure 7 It is a left view of the structure of the flower basket lifting unit of the present invention;
[0023] Figure 8 It is a structural front view of the first lifting unit of the present invention;
[0024] Fig. 9 is a top view of the structure of the first lifting unit of the present invention;
[0025] Fig.10 It is a left side view of the structure of the first lifting unit of the present invention;
[0026] Fig.11 It is a left view of the structure of the second lifting unit of the present invention;
[0027] Fig.12 This is a structural front view of the loading sheet box of the present invention;
[0028] Fig.13 It is a top view of the structure of the upper sheet box of the present invention;
[0029] Fig.14 It is a structural isometric view of the film taking unit of the present invention;
[0030] Fig.15 It is a structural front view of the film taking unit of the present invention;
[0031] Fig.16 It is a top view of the structure of the film taking unit of the present invention;
[0032] Fig.17 This is a structural front view of the telescopic film feeding unit of the present invention;
[0033] Fig.18 It is a top view of the structure of the telescopic film feeding unit of the present invention;
[0034] Fig.19 It is a left side view of the structure of the telescopic film feeding unit of the present invention.
[0035] The accompanying drawings are marked as follows: flower basket feeding conveyor line 1, lower machine base 2, flower basket lifting unit 3, lifting linear module 301, lifting slide 302, flower basket transmission track 303, flower basket 304, basket pressing cylinder 305, driven pulley 306, drive motor 307, driving pulley 308, upper bracket 309, lower bracket 310, synchronous toothed belt 311, first lifting unit 4, first mounting frame 401, first lifting linear module 402 , base plate 403, first slide 404, second lifting unit 5, second mounting frame 501, second lifting linear module 502, second slide 503, ejector rod 504, lifting plate 505, upper machine base 6, column 7, upper sheet box 8, left column 801, left air knife 802, limit plate 803, right air knife 804, right column 805, right linear slide 806, base 807, left linear slide 808, left mounting plate 809, rear Limit block 810, support plate 811, right mounting plate 812, tray 813, handle 814, right silicon wafer conveyor line 9, wafer taking unit 10, forward and backward moving linear module 1001, adapter plate 1002, reducer 1003, forward and backward moving slide 1004, suction cup 1005, mounting cover 1006, servo motor 1007, left silicon wafer conveyor line 11, cache rack 12, telescopic wafer feeding unit 13, base 1301, driving pulley 1302, the first idler wheel 1303, the motor mounting seat 1304, the second idler wheel 1305, the top plate 1306, the third idler wheel 1307, the telescopic slide 1308, the fourth idler wheel 1309, the right vertical plate 1310, the rodless cylinder 1311, the conveyor belt 1312, the left sensor 1313, the right sensor 1314, the photoelectric switch 1315, the sensor bracket 1316, the stepping motor 1317, and the flower basket discharge conveyor line 14. DETAILED DESCRIPTION
[0036] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings:
[0037] A feeding device for a solar cell wafer rewinding machine, characterized in that it includes a flower basket feeding conveyor line 1, a lower machine base 2, a flower basket lifting unit 3, a first lifting unit 4, a second lifting unit 5, an upper machine base 6, a column 7, a loading film box 8, a right silicon wafer conveyor line 9, a film taking unit 10, a left silicon wafer conveyor line 11, a buffer material rack 12, a telescopic film feeding unit 13 and a flower basket discharging conveyor line 14, two groups of flower basket feeding conveyor lines 1 are installed on the top surface of the upper machine base 6 along the front-to-back direction and a flower basket lifting unit 3 is installed on the right side of each group of flower basket feeding conveyor lines 1, the two ends of the flower basket lifting unit 3 are respectively fixedly installed on the lower machine base 2 and the upper machine base 6, the two groups of the flower basket discharging conveyor lines 14 are fixedly installed on the top surface of the upper machine base 6 and the flower basket discharging conveyor lines 14 are located on the left side of the flower basket lifting unit 3, the two groups of the telescopic film feeding units 13 are installed on the top surface of the upper machine base 6 and the telescopic film feeding unit 13 is installed on the top surface of the upper machine base 6. Element 13 is located on the right side of the flower basket lifting unit 3, the two groups of the first lifting units 4 are installed on the bottom surface of the upper machine base 6 and the first lifting units 4 are located on the right side of the telescopic film feeding unit 13, the first lifting units 4 are installed with a cache rack 12, the two groups of the left silicon wafer conveyor lines 11 are installed on the top surface of the upper machine base 6 and the left silicon wafer conveyor lines 11 are located on the right side of the telescopic film feeding unit 13, the two groups of the right silicon wafer conveyor lines 9 are installed on the top surface of the upper machine base 6 and the right silicon wafer conveyor lines 9 are located on the right side of the left silicon wafer conveyor lines 11, four groups of loading film boxes 8 are installed at equal intervals on the outside of each group of the left silicon wafer conveyor lines 11, a group of second lifting units 5 are installed on the lower side of each group of the loading film boxes 8 and the second lifting units 5 are fixedly installed on the bottom surface of the upper machine base 6, the column 7 is fixedly installed on the top surface of the upper machine base 6, and the two groups of the film taking units 10 are fixedly installed on the column 7.
[0038] In the embodiment, the flower basket lifting unit 3 is composed of a lifting linear module 301, a lifting slide 302, a flower basket transmission track 303, a flower basket 304, a basket pressing cylinder 305, a driven pulley 306, a driving motor 307, an active pulley 308, an upper bracket 309, a lower bracket 310 and a synchronous toothed belt 311. The upper end of the lifting linear module 301 is fixedly mounted on the upper machine base 6 through the upper bracket 309 and the lower end of the lifting linear module 301 is fixedly mounted on the lower machine base 2 through the lower bracket 310. The lifting slide 302 is mounted on the lifting linear module 301, the basket pressing cylinder 305 is fixedly mounted on the top of the lifting slide 302, the flower basket conveying track 303 is mounted on the bottom of the lifting slide 302, the driving motor 307 is mounted on the flower basket conveying track 303, the driving pulley 308 is mounted on the output shaft of the driving motor 307, the driven pulley 306 is mounted on the transmission shaft on the flower basket conveying track 303, the synchronous toothed belt 311 is mounted on the driven pulley 306 and the driving pulley 308, and the flower basket 304 is placed on the flower basket conveying track 303.
[0039] In the embodiment, the first lifting unit 4 is composed of a first mounting frame 401, a first lifting linear module 402, a base plate 403 and a first slide 404. The first mounting frame 401 is fixedly mounted on the bottom surface of the upper machine base 6, the first lifting linear module 402 is fixedly mounted on the first mounting frame 401, the first slide 404 is mounted on the first lifting linear module 402, the base plate 403 is fixedly mounted on the first slide 404, and two rectangular positioning grooves are provided on the top surface of the base plate 403.
[0040] In the embodiment, the second lifting unit 5 is composed of a second mounting frame 501, a second lifting linear module 502, a second slide 503, a push rod 504 and a lifting plate 505. The second mounting frame 501 is fixedly mounted on the bottom surface of the upper machine base 6, the second lifting linear module 502 is fixedly mounted on the second mounting frame 501, the second slide 503 is mounted on the second lifting linear module 502, the bottom of the push rod 504 is fixedly mounted on the second slide 503, and the lifting plate 505 is fixedly mounted on the top surface of the push rod 504.
[0041] In the embodiment, the upper sheet box 8 is composed of a left column 801, a left air knife 802, a limit plate 803, a right air knife 804, a right column 805, a right linear slide rail 806, a base 807, a left linear slide rail 808, a left mounting plate 809, a rear limit block 810, a support plate 811, a right mounting plate 812, a tray 813 and a handle 814. The bottoms of the left column 801 and the right column 805 are fixedly mounted on the top surface of the upper machine base 6, the left air knife 802 is fixedly mounted on the left column 801, the right air knife 804 is fixedly mounted on the right column 805, and the left mounting plate 809 and the right mounting plate 812 are fixedly mounted. Installed on the top surface of the upper machine base 6, the left end of the tray 813 is installed on the left mounting plate 809 through the left linear slide rail 808 and the right end of the tray 813 is installed on the right mounting plate 812 through the right linear slide rail 806, the base 807 is fixedly installed on the top surface of the tray 813, two grooves are provided on the four sides of the base 807 and limit plates 803 are installed in the grooves, the support plate 811 is located on the top surface of the base 807 and the support plate 811 is located in the eight limit plates 803, the rear limit block 810 is fixedly installed on the top surface of the upper machine base 6, and the handle 814 is fixedly installed on the tray 813.
[0042] In the embodiment, the film taking unit 10 is composed of a forward and backward moving linear module 1001, an adapter plate 1002, a reducer 1003, a forward and backward moving slide 1004, a suction cup 1005, a mounting cover 1006 and a servo motor 1007. The adapter plate 1002 is fixedly mounted on the top surface of the column 7, the forward and backward moving linear module 1001 is fixedly mounted on the adapter plate 1002, the servo motor 1007 is mounted on the reducer 1003, the reducer 1003 is fixedly mounted on the forward and backward moving linear module 1001, the forward and backward moving slide 1004 is mounted on the slide table of the forward and backward moving linear module 1001, and four mounting covers 1006 are installed on the bottom surface of the forward and backward moving slide 1004 at equal intervals in the left and right directions, a cylinder with a guide rod is installed in the mounting cover 1006, and the suction cup 1005 is installed at the end of the piston rod of the cylinder with a guide rod.
[0043] In the embodiment, the telescopic film feeding unit 13 is composed of a base 1301, a driving pulley 1302, a first idler wheel 1303, a motor mounting seat 1304, a second idler wheel 1305, a top plate 1306, a third idler wheel 1307, a telescopic slide 1308, a fourth idler wheel 1309, a right vertical plate 1310, a rodless cylinder 1311, a conveyor belt 1312, a left sensor 1313, a right sensor 1314, a photoelectric switch 1315, a sensor bracket 1316 and a stepping motor 1317. The base 1301 is fixedly mounted on the top surface of the upper machine base 6, the motor mounting seat 1304 is fixedly mounted on the base 1301, the stepping motor 1317 is mounted on the motor mounting seat 1304, the driving pulley 1302 is fixedly mounted on the output shaft of the stepping motor 1317, two first idler wheels 1303 are installed on the front side and the rear side of the motor mounting seat 1304, the right vertical plate 1310 is fixedly mounted on the base 1301 and the right vertical plate Two fourth idler wheels 1309 are installed on the front side and rear side of 1310, the rodless cylinder 1311 is installed on the base 1301, the telescopic slide 1308 is installed on the slide of the rodless cylinder 1311, and the third idler wheel 1307 is installed on the front side and rear side of the telescopic slide 1308, the top plate 1306 is fixedly installed on the top surface of the telescopic slide 1308, and the second idler wheel 1305 is installed on the front side and rear side of the left end of the top plate 1306, The conveyor belt 1312 is installed on the driving pulley 1302, the first idler pulley 1303, the third idler pulley 1307, the second idler pulley 1305 and the fourth idler pulley 1309 in sequence, the left sensor 1313 is installed in the left mounting groove of the top plate 1306, the right sensor 1314 is installed in the right mounting groove of the top plate 1306, the sensor bracket 1316 is fixedly installed on the telescopic slide 1308, and the photoelectric switch 1315 is installed on the sensor bracket 1316.
[0044] In the embodiment, a plurality of rectangular positioning grooves are provided at equal intervals on the front side and the rear side of the inner wall of the cache rack 12 .
[0045] The present invention is composed of two independent conveying tracks, and the main components of each track are: a flower basket feeding conveyor line 1, a flower basket lifting unit 3, a telescopic wafer feeding unit 13, a left silicon wafer conveyor line 11, a wafer taking unit 10, a right silicon wafer conveyor line 9, a loading film box 8, a buffer material rack 12, a first lifting unit 4 and a second lifting unit 5; there are 4 loading positions on the front and back sides respectively. When loading, the operator pulls out the loading film box 8, puts the stacked silicon wafers into the loading film box 8, and then pushes the loading film box 8 to the loading position; each loading film box 8 is provided with a group of second lifting units 5 below. After the loading film box 8 is in place, the second lifting unit 5 lifts the loading film box 8 to the suction position of the suction cup 1005, Each time a wafer is taken out, the second lifting unit 5 will lift the silicon wafer appropriately for a certain distance until all the silicon wafers in the loading wafer box 8 are taken out; then the loading wafer box 8 is lowered to the initial position, and the operator puts the silicon wafers in again; the loading wafer box 8 is surrounded by a left wind knife 802 and a right wind knife 804 with compressed air as the air source. Before taking the wafer, the left wind knife 802 and the right wind knife 804 are turned on first, and compressed air is introduced to blow away the stacked silicon wafers and then suck the silicon wafers to prevent the situation of sucking multiple wafers at one time; the wafer taking unit 10 sucks out the silicon wafers in the loading wafer box 8 through the Bernoulli suction cup 1005, and a wafer taking unit 10 is driven by a servo motor 1007 through a reducer 1003 to move the linear module 1001 forward and backward. The Bernoulli suction cup 1005 is composed of 4 Bernoulli suction cups 1005, which can suck up 4 silicon wafers at a time; the Bernoulli suction cup 1005 is installed on a cylinder with a guide rod. When the suction cup 1005 reaches above the loading box 8, the cylinder with a guide rod extends to suck up the battery cell, and then the cylinder with a guide rod retracts and moves to the right silicon wafer conveyor line 9. The cylinder with a guide rod extends to place the silicon wafer on the right silicon wafer conveyor line 9; the right silicon wafer conveyor line 9 conveys the silicon wafer to the left silicon wafer conveyor line 11. The left silicon wafer conveyor line 11 is equipped with a cache rack 12 that can be raised and lowered grid by grid. The silicon wafers that are not able to be transported to the left in the future can be temporarily stored in the cache rack 12. When the rear track is idle, it will descend grid by grid to place the cached silicon wafers on the left silicon wafer conveyor line 11. This can also ensure that the unloading basket is full. When replacing, the loading process will not be interrupted; the silicon wafers on the left silicon wafer conveyor line 11 are transferred to the left to the telescopic wafer feeding unit 13, and the telescopic wafer feeding unit 13 finally transfers the silicon wafers on the silicon wafer transmission track to the flower basket 304. The flower basket 304 is fed by the flower basket feeding conveyor line 1 below. After being transferred to the right position, when the flower basket lifting unit 3 rises, the first piece position is flush with the conveyor belt 1312 of the telescopic wafer feeding unit 13, and then the telescopic wafer feeding unit 13 is extended, and the silicon wafer is transferred to the flower basket 304. The flower basket 304 rises grid by grid to transfer the silicon wafer to the flower basket 304. After the flower basket 304 is full, the telescopic wafer feeding unit 13 retracts, and the flower basket 304 rises to a position flush with the flower basket discharge conveyor line 14, and is discharged from the left end of the flower basket discharge conveyor line 14.
[0046] The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
Claims
1. A feeding device for a solar cell rewinding machine, characterized in that: The invention comprises a flower basket feeding conveyor line (1), a lower machine base (2), a flower basket lifting unit (3), a first lifting unit (4), a second lifting unit (5), an upper machine base (6), a column (7), a loading sheet box (8), a right silicon wafer conveyor line (9), a sheet taking unit (10), a left silicon wafer conveyor line (11), a buffer material rack (12), a telescopic sheet feeding unit (13) and a flower basket discharging conveyor line (14), wherein two groups of flower basket feeding conveyor lines (1) are installed on the top surface of the upper machine base (6) in the front-to-back direction. A flower basket lifting unit (3) is installed on the right side of each group of flower basket feeding conveyor lines (1), and the two ends of the flower basket lifting unit (3) are respectively fixedly installed on the lower machine base (2) and the upper machine base (6), and the two groups of flower basket discharging conveyor lines (14) are fixedly installed on the top surface of the upper machine base (6) and the flower basket discharging conveyor lines (14) are located on the left side of the flower basket lifting unit (3), and the two groups of telescopic film feeding units (13) are installed on the top surface of the upper machine base (6) and the telescopic film feeding units (13) are located on the flower basket lifting unit (3). The two groups of first lifting units (4) are installed on the bottom surface of the upper machine base (6) and the first lifting units (4) are located on the right side of the telescopic film feeding unit (13). The first lifting units (4) are installed with a buffer material rack (12). The two groups of left silicon wafer conveyor lines (11) are installed on the top surface of the upper machine base (6) and the left silicon wafer conveyor lines (11) are located on the right side of the telescopic film feeding unit (13). The two groups of right silicon wafer conveyor lines (9) are installed on the top surface of the upper machine base (6). The right silicon wafer conveyor line (9) is located on the right side of the left silicon wafer conveyor line (11), and four groups of loading wafer boxes (8) are installed at equal intervals on the outside of each group of the left silicon wafer conveyor line (11), and a group of second lifting units (5) are installed on the lower side of each group of the loading wafer boxes (8), and the second lifting units (5) are fixedly installed on the bottom surface of the upper machine base (6), and the columns (7) are fixedly installed on the top surface of the upper machine base (6), and the two groups of the wafer taking units (10) are fixedly installed on the columns (7); The flower basket lifting unit (3) is composed of a lifting linear module (301), a lifting slide (302), a flower basket transmission track (303), a flower basket (304), a basket pressing cylinder (305), a driven pulley (306), a driving motor (307), a driving pulley (308), an upper bracket (309), a lower bracket (310) and a synchronous toothed belt (311). The upper end of the lifting linear module (301) is fixedly mounted on the upper machine base (6) through the upper bracket (309) and the lower end of the lifting linear module (301) is fixedly mounted on the lower machine base (2) through the lower bracket (310). The lifting slide (302) is mounted on the lifting linear module (301). On the module (301), the basket pressing cylinder (305) is fixedly mounted on the top of the lifting slide (302), the flower basket transmission track (303) is mounted on the bottom of the lifting slide (302), the driving motor (307) is mounted on the flower basket transmission track (303), the driving pulley (308) is mounted on the output shaft of the driving motor (307), the driven pulley (306) is mounted on the transmission shaft on the flower basket transmission track (303), the synchronous toothed belt (311) is mounted on the driven pulley (306) and the driving pulley (308), and the flower basket (304) is placed on the flower basket transmission track (303); The first lifting unit (4) is composed of a first mounting frame (401), a first lifting linear module (402), a base plate (403) and a first slide seat (404); the first mounting frame (401) is fixedly mounted on the bottom surface of the upper machine base (6); the first lifting linear module (402) is fixedly mounted on the first mounting frame (401); the first slide seat (404) is mounted on the first lifting linear module (402); the base plate (403) is fixedly mounted on the first slide seat (404); and two rectangular positioning grooves are provided on the top surface of the base plate (403); The second lifting unit (5) is composed of a second mounting frame (501), a second lifting linear module (502), a second slide (503), a push rod (504) and a lifting plate (505); the second mounting frame (501) is fixedly mounted on the bottom surface of the upper machine base (6); the second lifting linear module (502) is fixedly mounted on the second mounting frame (501); the second slide (503) is mounted on the second lifting linear module (502); the bottom of the push rod (504) is fixedly mounted on the second slide (503); and the lifting plate (505) is fixedly mounted on the top surface of the push rod (504); The loading sheet box (8) is composed of a left column (801), a left air knife (802), a limit plate (803), a right air knife (804), a right column (805), a right linear slide rail (806), a base (807), a left linear slide rail (808), a left mounting plate (809), a rear limit block (810), a support plate (811), a right mounting plate (812), a tray (813) and a handle (814). The bottoms of the left column (801) and the right column (805) are fixedly mounted on the top surface of the upper machine base (6). The left air knife (802) is fixedly mounted on the left column (801), the right air knife (804) is fixedly mounted on the right column (805), and the left mounting plate (809) and the right mounting plate (812) are fixedly mounted on the left column (801). ) are fixedly mounted on the top surface of the upper machine base (6), the left end of the tray (813) is mounted on the left mounting plate (809) through the left linear slide rail (808) and the right end of the tray (813) is mounted on the right mounting plate (812) through the right linear slide rail (806), the base (807) is fixedly mounted on the top surface of the tray (813), two grooves are provided on the four sides of the base (807) and limit plates (803) are installed in the grooves, the support plate (811) is located on the top surface of the base (807) and the support plate (811) is located in the eight limit plates (803), the rear limit block (810) is fixedly mounted on the top surface of the upper machine base (6), and the handle (814) is fixedly mounted on the tray (813); The film-taking unit (10) is composed of a front-to-back moving linear module (1001), an adapter plate (1002), a reducer (1003), a front-to-back moving slide (1004), a suction cup (1005), a mounting cover (1006) and a servo motor (1007). The adapter plate (1002) is fixedly mounted on the top surface of the column (7). The front-to-back moving linear module (1001) is fixedly mounted on the adapter plate (1002). The servo motor (1007) is mounted on the adapter plate (1002). The reducer (1003) is fixedly mounted on the forward and backward moving linear module (1001), the forward and backward moving slide (1004) is mounted on the slide of the forward and backward moving linear module (1001), four mounting covers (1006) are mounted on the bottom surface of the forward and backward moving slide (1004) at equal intervals in the left and right directions, a cylinder with a guide rod is mounted in the mounting cover (1006), and the suction cup (1005) is mounted on the end of the piston rod of the cylinder with a guide rod; The telescopic film-feeding unit (13) comprises a base (1301), a driving pulley (1302), a first idler wheel (1303), a motor mounting seat (1304), a second idler wheel (1305), a top plate (1306), a third idler wheel (1307), a telescopic slide seat (1308), a fourth idler wheel (1309), a right vertical plate (1310), a rodless cylinder (1311), a conveyor belt (1312), a left sensor (1313), a right sensor (1314), a photoelectric switch (1315), a sensor bracket (1316) and a stepping motor ( 1317), the base (1301) is fixedly mounted on the top surface of the upper machine base (6), the motor mounting base (1304) is fixedly mounted on the base (1301), the stepping motor (1317) is mounted on the motor mounting base (1304), the driving pulley (1302) is fixedly mounted on the output shaft of the stepping motor (1317), two first idler wheels (1303) are mounted on the front side and the rear side of the motor mounting base (1304), and the right vertical plate (1310) is fixedly mounted on the base (1301) and Two fourth idler wheels (1309) are installed on the front side and rear side of the right vertical plate (1310), the rodless cylinder (1311) is installed on the base (1301), the telescopic slide (1308) is installed on the slide of the rodless cylinder (1311) and the front side and rear side of the telescopic slide (1308) are installed with third idler wheels (1307), the top plate (1306) is fixedly installed on the top surface of the telescopic slide (1308) and the front side and rear side of the left end of the top plate (1306) are installed with second idler wheels (1305), the The conveyor belt (1312) is sequentially mounted on the driving pulley (1302), the first idler wheel (1303), the third idler wheel (1307), the second idler wheel (1305) and the fourth idler wheel (1309); the left sensor (1313) is mounted in the left mounting groove of the top plate (1306); the right sensor (1314) is mounted in the right mounting groove of the top plate (1306); the sensor bracket (1316) is fixedly mounted on the telescopic slide (1308); and the photoelectric switch (1315) is mounted on the sensor bracket (1316).
2. A solar cell flipping machine feeding device according to claim 1, characterized in that: A plurality of rectangular positioning grooves are provided at equal intervals on the front side and the rear side of the inner wall of the cache rack (12).
Citation Information
Patent Citations
Feeding device of solar cell piece rewinder
CN212461636U