A low-consumable high-pressure chip breaking filtering circulation system and filtering circulation method thereof
By introducing adjustment components of drive and limit mechanisms into the high-pressure chip breaking system, the precise position adjustment of the high-pressure nozzle and the cooling liquid recycling are achieved, and the problems of chip breaking failure and cooling liquid waste in the prior art are solved, and the reliability of the system is improved Sex and practicality.
Patent Information
- Application Number
- CN202010916914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-03
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-09-03
AI Technical Summary
The existing high-pressure chip breaking system cannot adjust the position of the high-pressure nozzle according to the size of the workpiece, resulting in failure of chip breaking, poor reliability, and inconvenient cooling liquid for recycling, resulting in waste, inconvenient adjustment of the angle and position of the high-pressure nozzle, resulting in unsatisfactory chip breaking effect.
A low-consumable high-pressure chip breaking filtration circulation system is designed, including a driving mechanism and a limiting mechanism fixed to the workbench by bolts, and a chip breaking mechanism with adjustment components, which can accurately adjust the high-pressure nozzle and handle it through the central processing. The device controls the recycling of coolant and realizes the disassembly and maintenance of high-pressure nozzles.
It improves chip breaking accuracy and system reliability, reduces chip breaking failure, realizes the recycling of coolant, reduces consumables and labor intensity, and enhances the practicality of the system.
Smart Images

Figure CN111958312B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal cutting and chip breaking, and in particular to a low-consumables and high-pressure chip breaking filtering circulation system and a filtering circulation method thereof. Background Art
[0002] Metal cutting is a material removal and forming method in metal forming process. The tool removes excess metal from the workpiece to be processed, and under the premise of controlling productivity and cost, the workpiece is made to obtain geometric accuracy, dimensional accuracy and surface quality that meet the design and process requirements. To achieve this process, there must be relative movement between the workpiece and the tool, that is, cutting movement, which is provided by the metal cutting machine. In the process of metal cutting, waste chip rings will be generated. If not removed in time, it is easy to cause damage to the workpiece surface and even damage the cutting machine. Therefore, it is necessary to set up a chip breaking system on the cutting machine.
[0003] The patent with publication number CN110653659A discloses an adjustable high-pressure coolant automatic chip breaking device. This solution makes the waste chips bear force on both sides, with a large bending angle, and the chip breaking completely avoids the situation that improper impact aggravates bending and winding, and there will be no unloading of force. The use of two coolants with different water qualities improves the work efficiency, not only strengthens the strength of the coolant that collides with the iron chips, but also avoids the waste of coolant. Combined with the existing technology, the current high-pressure chip breaking system still has the following defects:
[0004] 1) The position of the high-pressure nozzle cannot be adjusted according to the size of the workpiece being processed. In the actual working process, chip breaking failure is prone to occur, the reliability is poor, and the angle of the high-pressure nozzle is not convenient to adjust, resulting in the spray direction of the high-pressure cooling water being easily offset and low accuracy, resulting in unsatisfactory chip breaking effect;
[0005] 2) The high-pressure nozzle generally moves in conjunction with the machine tool cutting tool or drill bit. This method is not convenient for disassembling the chip breaking system. Once the chip breaking system is damaged, it is not easy to repair, which increases the labor intensity of the workers. In addition, the used coolant is not easy to recycle, resulting in a waste of coolant and low practicality. Summary of the invention
[0006] 1. Technical issues to be resolved
[0007] In view of the shortcomings of the prior art, the present invention provides a low-consumables high-pressure chip breaking filtering circulation system and a filtering circulation method thereof, which solves the problems of inconvenient disassembly and maintenance, inconvenient recycling of coolant and resulting waste, inconvenient adjustment of the angle and position of the high-pressure nozzle, unsatisfactory chip breaking effect and poor reliability.
[0008] (II) Technical solution
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a low-consumables high-pressure chip breaking and filtering circulation system, including a high-pressure nozzle and a first mounting plate and a second mounting plate fixed to the front and back of the top of the workbench by bolts, a driving mechanism is arranged on the top of the first mounting plate, a limiting mechanism is arranged on the top of the second mounting plate, and a chip breaking mechanism is arranged between the driving mechanism and the limiting mechanism.
[0010] The chip breaking mechanism includes a support plate fixed between a driving mechanism and a limiting mechanism, the front of the top of the support plate is fixedly connected to an n-shaped plate, the bottom of the inner wall of the n-shaped plate is fixedly connected to a hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected to a connecting plate, the top of the connecting plate and the top of the inner wall of the n-shaped plate are both fixedly connected to an adjusting component, the back of the top of the support plate is fixedly connected to a baffle, and a through groove is provided at the top of the support plate and between the n-shaped plate and the baffle.
[0011] The adjustment assembly includes a limit plate fixed on the top of the connecting plate and the top of the inner wall of the n-shaped plate, and also includes a positioning plate fixed on the top of the front side of the n-shaped plate and the front side of the connecting plate. The front and rear of the high-pressure nozzle surface are respectively fixedly connected with a first fixed sleeve and a second fixed sleeve, and the second fixed sleeve is rotatably connected to the side opposite to the limit plate through a connecting piece.
[0012] Preferably, the top thread of the positioning plate is connected to a threaded rod, the bottom end of the threaded rod passes through the positioning plate and extends to the bottom of the positioning plate, one end of the threaded rod located below the positioning plate is rotatably connected to a concave frame through a bearing, the bottom of the concave frame is fixedly connected to the top of the first fixed sleeve, and the top end of the threaded rod is fixedly connected to a rotating block.
[0013] Preferably, the driving mechanism includes a first vertical plate fixed to the left side of the top of the first mounting plate and a protective frame fixed to the right side of the top of the first mounting plate, the bottom of the inner wall of the protective frame is fixedly connected to a motor, and the output end of the first motor is fixedly connected to a screw rod, the end of the screw rod away from the motor penetrates the protective frame and extends to the outside of the protective frame, the end of the screw rod located outside the protective frame is rotatably connected to the right side of the first vertical plate through a bearing, the surface of the screw rod is fixedly connected to a first movable block, and the front side of the support plate is fixedly connected to the back side of the first movable block.
[0014] Preferably, the limiting mechanism includes second vertical plates fixed on both sides of the top of the second mounting plate, a sliding rod is fixedly connected between the opposite sides of the two second vertical plates, and a second movable block is fixedly connected to the surface of the sliding rod, and the back side of the support plate is fixedly connected to the front side of the second movable block.
[0015] Preferably, a collecting mechanism is provided at the bottom of the support plate, and the collecting mechanism includes a collecting frame fixed to the bottom of the support plate, a filter frame is installed on the left side of the collecting frame through a fixing component, the right side of the filter frame penetrates the collecting frame and extends to the interior of the collecting frame, and the front and back sides of the inner wall of the collecting frame are fixedly connected with guide rails for guiding and limiting the filter frame.
[0016] Preferably, the fixing assembly comprises two limit rods rotatably connected to the top and bottom of the left side of the collecting frame, and one end of the two limit rods located on the left side of the collecting frame is fixedly connected to a rotating plate.
[0017] Preferably, a high-pressure pump is fixedly connected to the front of the collection frame, the inlet end of the high-pressure pump is connected to a liquid inlet pipe that runs through the interior of the collection frame, the outlet end of the high-pressure pump is connected to a Y-shaped delivery hose, and the two ends of the Y-shaped delivery hose away from the high-pressure pump are respectively connected to the inlet ends of two high-pressure nozzles through connecting hoses.
[0018] Preferably, a control box is fixedly connected to the top of the first mounting plate and located on the right side of the protective frame, a control panel is fixedly connected to the top of the control box, and a central processing unit is fixedly connected to the bottom of the inner wall of the control box, the output end of the control panel is electrically connected to the input end of the central processing unit through a wire, and the output end of the central processing unit is electrically connected to the input ends of the high-pressure pump, the hydraulic cylinder and the motor respectively through wires.
[0019] The present invention also discloses a low-consumables high-pressure chip breaking and filtering circulation method, which specifically comprises the following steps:
[0020] S1. Injecting coolant: injecting a certain amount of coolant into the collection frame using an external pipe;
[0021] S2, coarse adjustment of chip breaking position: a command is issued through the control panel, and after receiving the signal, the central processing unit controls the motor to start working, driving the screw rod to rotate, and then driving the first movable block to move, further driving the support plate to move, thereby driving the chip breaking mechanism to move, and adjusting the chip breaking mechanism to a suitable position;
[0022] S3, fine adjustment of chip breaking position: send out a command through the control panel, and the central processor controls the hydraulic cylinder to start working after receiving the signal, pushing the high-pressure nozzle below to move up and down, adjusting the high-pressure nozzle to a suitable height, and then turning the rotating block by hand to drive the threaded rod to rotate and move up and down relative to the positioning plate, and then drive the high-pressure nozzle to rotate through the concave frame and the first fixed sleeve, adjust the liquid outlet angle of the high-pressure nozzle, and complete the fine adjustment of the chip breaking position;
[0023] S4, chip breaking: The control panel issues a command, and the central processor controls the high-pressure pump to start working after receiving the signal, extracts the coolant in the collection frame and delivers it to the high-pressure nozzle through the Y-shaped delivery hose, and then the coolant is pressurized and sprayed on the waste chip strips to break the chips;
[0024] S5. Coolant recycling: The broken waste chips mixed with the used coolant pass through the support plate and fall directly into the collection frame at the bottom. After being filtered by the filter frame, the coolant falls under the filter frame and can be recycled. The waste chips are intercepted by the filter frame and retained in the filter frame.
[0025] Preferably, the liquid level of the coolant injected in step S1 should be lower than the bottom of the filter frame.
[0026] (III) Beneficial effects
[0027] The present invention provides a low-consumables high-pressure chip breaking filtering circulation system and filtering circulation method thereof. Compared with the prior art, it has the following beneficial effects:
[0028] (1) The low-consumables high-pressure chip breaking filtering circulation system and filtering circulation method thereof are characterized in that a driving mechanism is arranged on the top of the first mounting plate, a limiting mechanism is arranged on the top of the second mounting plate, a chip breaking mechanism is arranged between the driving mechanism and the limiting mechanism, an n-shaped plate is fixedly connected to the front of the top of the support plate, a hydraulic cylinder is fixedly connected to the bottom of the inner wall of the n-shaped plate, an adjusting component is fixedly connected to the top of the connecting plate and the top of the inner wall of the n-shaped plate, a first fixing sleeve and a second fixing sleeve are fixedly connected to the front and rear of the surface of the high-pressure nozzle, respectively, the second fixing sleeve is rotatably connected to the side opposite to the limiting plate through a connecting piece, the motor can roughly adjust the chip breaking position when working, and then the chip breaking position can be finely adjusted through the adjusting component according to actual needs, which effectively improves the chip breaking accuracy, reduces the occurrence of chip breaking failure, and improves reliability.
[0029] (2) The low-consumables high-pressure chip breaking filtration circulation system and the filtration circulation method thereof are fixedly connected to a high-pressure pump through the front of the collection frame. The inlet end of the high-pressure pump is connected to a liquid inlet pipe that runs through the interior of the collection frame. The outlet end of the high-pressure pump is connected to a Y-shaped delivery hose. The two ends of the Y-shaped delivery hose away from the high-pressure pump are respectively connected to the inlet ends of two high-pressure nozzles through connecting hoses. The high-pressure chip breaking filtration circulation system can be dismantled by unscrewing the bolts fixing the first mounting plate and the second mounting plate, which is convenient for maintenance or replacement of parts. The used coolant mixed with waste chips can be directly recycled after filtering, thereby reducing the waste of resources and consumables.
[0030] (3) The low-consumables high-pressure chip breaking filtering circulation system and filtering circulation method thereof are characterized in that a filtering frame is installed on the left side of the collecting frame through a fixing assembly. The fixing assembly includes two limit rods rotatably connected to the top and bottom of the left side of the collecting frame. One end of the two limit rods located on the left side of the collecting frame is fixedly connected to a rotating plate. By adjusting the rotating plate, the filtering frame can be disassembled and assembled, which facilitates the cleaning of the filtering frame and improves practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a front view of the present invention;
[0032] Figure 2 A top view of the present invention;
[0033] Figure 3 It is a side view of a local structure of the present invention;
[0034] Figure 4 For the present invention Figure 3 A partial enlarged view of the middle A;
[0035] Figure 5 A perspective view of the adjustment assembly of the present invention;
[0036] Figure 6 It is a side sectional view of the collecting frame of the present invention;
[0037] Figure 7 For the present invention Figure 6 A partial enlarged view of point B in the middle;
[0038] Figure 8 A three-dimensional diagram of a control box of the present invention;
[0039] Fig. 9 It is a system principle block diagram of the present invention;
[0040] Fig.10 The figure is a flow chart of the filtering cycle method in the present invention.
[0041] In the figure, 1 high-pressure nozzle, 2 first mounting plate, 3 second mounting plate, 4 driving mechanism, 41 first vertical plate, 42 protection frame, 43 motor, 44 screw rod, 45 first movable block, 5 limiting mechanism, 51 second vertical plate, 52 sliding rod, 53 second movable block, 6 chip breaking mechanism, 61 support plate, 62 n-shaped plate, 63 hydraulic cylinder, 64 connecting plate, 65 adjustment component, 651 limiting plate, 652 positioning plate, 653 first fixed sleeve, 654 second fixed sleeve, 655 threaded rod, 656 concave frame, 657 rotating block, 66 baffle, 67 through groove, 7 collecting mechanism, 71 collecting frame, 72 fixing component, 721 limiting rod, 722 rotating plate, 73 filter frame, 74 guide rail, 8 high-pressure pump, 9 liquid inlet pipe, 10 Y-shaped delivery hose, 11 control box, 12 control panel, 13 central processing unit. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] See also Figure 1 , Figure 2 , Figure 8 and Fig. 9 The embodiment of the present invention provides a technical solution: a low-consumables high-pressure chip breaking and filtering circulation system, comprising a high-pressure nozzle 1 and a first mounting plate 2 and a second mounting plate 3 fixed to the front and back of the top of a workbench by bolts, a control box 11 is fixedly connected to the top of the first mounting plate 2 and located on the right side of the protective frame 42, a control panel 12 is fixedly connected to the top of the control box 11, and a central processing unit 13 is fixedly connected to the bottom of the inner wall of the control box 11, the model of the central processing unit 13 is ARM9, the output end of the control panel 12 is electrically connected to the input end of the central processing unit 13 through a wire, and the output end of the central processing unit 13 is electrically connected to the input ends of the high-pressure pump 8, the hydraulic cylinder 63 and the motor 43 through a wire, respectively, and a driving mechanism 4 is arranged on the top of the first mounting plate 2, and the driving mechanism 4 includes a first vertical plate 41 fixed to the left side of the top of the first mounting plate 2 and a A protective frame 42, a motor 43 is fixedly connected to the bottom of the inner wall of the protective frame 42, and a screw rod 44 is fixedly connected to the output end of the first motor 43, an end of the screw rod 44 away from the motor 43 penetrates the protective frame 42 and extends to the outside of the protective frame 42, and an end of the screw rod 44 located outside the protective frame 42 is rotatably connected to the right side of the first vertical plate 41 through a bearing, a first movable block 45 is fixedly connected to the surface of the screw rod 44, a front side of the support plate 61 is fixedly connected to the back side of the first movable block 45, a limiting mechanism 5 is provided on the top of the second mounting plate 3, the limiting mechanism 5 includes a second vertical plate 51 fixed on both sides of the top of the second mounting plate 3, a sliding rod 52 is fixedly connected between the opposite sides of the two second vertical plates 51, and a second movable block 53 is fixedly connected to the surface of the sliding rod 52, a back side of the support plate 61 is fixedly connected to the front side of the second movable block 53, and a chip breaking mechanism 6 is provided between the driving mechanism 4 and the limiting mechanism 5.
[0044] See also Figure 3 , Figure 6 and Figure 7The chip breaking mechanism 6 includes a support plate 61 fixed between the driving mechanism 4 and the limiting mechanism 5, and a collecting mechanism 7 is arranged at the bottom of the support plate 61. The collecting mechanism 7 includes a collecting frame 71 fixed at the bottom of the support plate 61. The bottom of the right side of the collecting frame 71 is connected with a drain pipe for discharging coolant. A high-pressure pump 8 is fixedly connected to the front of the collecting frame 71. The model of the high-pressure pump 8 is ISG25-125. The inlet end of the high-pressure pump 8 is connected with a liquid inlet pipe 9 that runs through the inside of the collecting frame 71. The outlet end of the high-pressure pump 8 is connected with a Y-shaped delivery hose 10. An electromagnetic valve is arranged inside the Y-shaped delivery hose 10, and the Y-shaped delivery hose 10 is electrically connected to the central processing unit 13 through a wire. The two ends of the Y-shaped delivery hose 10 away from the high-pressure pump 8 are respectively connected to the inlet ends of the two high-pressure nozzles 1 through connecting hoses. A filter frame 73 is installed on the left side of the collecting frame 71 through a fixing component 72. The fixed component 72 includes two limit rods 721 rotatably connected to the top and bottom of the left side of the collecting frame 71, and the two limit rods 721 are fixedly connected to a rotating plate 722 at one end located on the left side of the collecting frame 71. The right side of the filter frame 73 passes through the collecting frame 71 and extends to the interior of the collecting frame 71. The front and back sides of the inner wall of the collecting frame 71 are fixedly connected to guide bars 74 for guiding and limiting the filter frame 73. The front side of the top of the support plate 61 is fixedly connected to the n-shaped plate 62, the bottom of the inner wall of the n-shaped plate 62 is fixedly connected to the hydraulic cylinder 63, and the output end of the hydraulic cylinder 63 is fixedly connected to the connecting plate 64, the top of the connecting plate 64 and the top of the inner wall of the n-shaped plate 62 are fixedly connected to the adjusting component 65, the back side of the top of the support plate 61 is fixedly connected to the baffle 66, and a through groove 67 is provided at the top of the support plate 61 and between the n-shaped plate 62 and the baffle 66.
[0045] See also Figure 1 , Figure 3 , Figure 4 and Figure 5 The adjusting assembly 65 includes a limiting plate 651 fixed to the top of the connecting plate 64 and the top of the inner wall of the n-shaped plate 62, and also includes a positioning plate 652 fixed to the top of the front of the n-shaped plate 62 and the front of the connecting plate 64. The top of the positioning plate 652 is threadedly connected with a threaded rod 655, and the bottom end of the threaded rod 655 passes through the positioning plate 652 and extends to the bottom of the positioning plate 652. One end of the threaded rod 655 located below the positioning plate 652 is rotatably connected with a concave frame 656 through a bearing. The bottom of the concave frame 656 is fixedly connected to the top of the first fixed sleeve 653, and the top of the threaded rod 655 is fixedly connected with a rotating block 657. The front and rear of the surface of the high-pressure nozzle 1 are respectively fixedly connected with the first fixed sleeve 653 and the second fixed sleeve 654, and the second fixed sleeve 654 is rotatably connected to the side opposite to the limiting plate 651 through a connecting piece.
[0046] When the waste in the filter frame 73 needs to be cleaned, the rotating plate 722 is rotated to drive the limiting rod 721 to rotate, so that the rotating plate 722 loses the limiting effect on the filter frame 73, and the filter frame 73 can be pulled out of the collection frame 71 and cleaned.
[0047] See also Fig.10 The present invention also discloses a low-consumable high-pressure chip breaking and filtering circulation method, which specifically comprises the following steps:
[0048] S1. Injecting coolant: injecting a certain amount of coolant into the collection frame 71 using an external pipe;
[0049] S2, coarse adjustment of chip breaking position: a command is issued through the control panel 12, which is a command to control the motor 43 to start working, including controlling the motor 43 to rotate clockwise or counterclockwise. After receiving the signal, the central processing unit 13 controls the motor 43 to start working, driving the screw rod 44 to rotate, and then driving the first movable block 45 to move, further driving the support plate 61 to move, thereby driving the chip breaking mechanism 6 to move, and adjusting the chip breaking mechanism 6 to a suitable position;
[0050] S3, fine adjustment of chip breaking position: a command is issued through the control panel 12, which is a command to control the hydraulic cylinder 63 to start working, including controlling the hydraulic cylinder 63 to extend or retract. After receiving the signal, the central processing unit 13 controls the hydraulic cylinder 63 to start working, pushing the high-pressure nozzle 1 below to move up and down, adjusting the high-pressure nozzle 1 to a suitable height, and then manually rotating the rotating block 657 to drive the threaded rod 655 to rotate and move up and down relative to the positioning plate 652, and then driving the high-pressure nozzle 1 to rotate through the concave frame 656 and the first fixed sleeve 653, adjusting the liquid outlet angle of the high-pressure nozzle 1, and completing the fine adjustment of the chip breaking position;
[0051] S4, chip breaking: a command is issued through the control panel 12, which is a command to control the high-pressure pump 8 to start working. After receiving the signal, the central processing unit 13 controls the high-pressure pump 8 to start working, extracts the coolant in the collection frame 71 and delivers it to the high-pressure nozzle 1 through the Y-shaped delivery hose 10, and then the coolant is pressurized and sprayed on the waste chip strips produced by the lathe to perform chip breaking;
[0052] S5. Recycling of coolant: the broken waste chips mixed with the used coolant pass through the support plate 61 and fall directly into the collection frame 71 at the bottom. After being filtered by the filter frame 73, the coolant falls under the filter frame 73 and can be recycled. The waste chips are intercepted by the filter frame 73 and retained in the filter frame 73. When it is necessary to clean the waste chips in the filter frame 73, the rotating plate 722 is rotated to drive the limit rod 721 to rotate, so that the rotating plate 722 loses the limit on the filter frame 73, and the filter frame 73 can be pulled out of the collection frame 71 for cleaning.
[0053] In the present invention, the liquid level of the coolant injected in step S1 should be lower than the bottom of the filter frame 73 .
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A low-consumable high-pressure chip breaking and filtering circulation system, comprising a high-pressure nozzle (1) and a first mounting plate (2) and a second mounting plate (3) fixed to the front and back of a workbench top by bolts, characterized in that: A driving mechanism (4) is arranged on the top of the first mounting plate (2), a limiting mechanism (5) is arranged on the top of the second mounting plate (3), and a chip breaking mechanism (6) is arranged between the driving mechanism (4) and the limiting mechanism (5); The chip breaking mechanism (6) comprises a support plate (61) fixed between the driving mechanism (4) and the limiting mechanism (5); the front side of the top of the support plate (61) is fixedly connected to an n-shaped plate (62); the bottom of the inner wall of the n-shaped plate (62) is fixedly connected to a hydraulic cylinder (63); the output end of the hydraulic cylinder (63) is fixedly connected to a connecting plate (64); the top of the connecting plate (64) and the top of the inner wall of the n-shaped plate (62) are both fixedly connected to an adjustment component (65); the back side of the top of the support plate (61) is fixedly connected to a baffle (66); and a through groove (67) is provided at the top of the support plate (61) and between the n-shaped plate (62) and the baffle (66); The adjustment assembly (65) comprises a limit plate (651) fixed to the top of the connecting plate (64) and the top of the inner wall of the n-shaped plate (62), and also comprises a positioning plate (652) fixed to the top of the front of the n-shaped plate (62) and the front of the connecting plate (64); a first fixing sleeve (653) and a second fixing sleeve (654) are respectively fixedly connected to the front and rear of the surface of the high-pressure nozzle (1); and the second fixing sleeve (654) is rotatably connected to the opposite side of the limit plate (651) via a connecting piece; The top of the positioning plate (652) is threadedly connected to a threaded rod (655); the bottom end of the threaded rod (655) passes through the positioning plate (652) and extends to the bottom of the positioning plate (652); one end of the threaded rod (655) located below the positioning plate (652) is rotatably connected to a concave frame (656) via a bearing; the bottom of the concave frame (656) is fixedly connected to the top of the first fixing sleeve (653); the top end of the threaded rod (655) is fixedly connected to a rotating block (657); A collecting mechanism (7) is provided at the bottom of the support plate (61), the collecting mechanism (7) comprising a collecting frame (71) fixed to the bottom of the support plate (61), a filtering frame (73) being installed on the left side of the collecting frame (71) via a fixing assembly (72), the right side of the filtering frame (73) passing through the collecting frame (71) and extending into the interior of the collecting frame (71), and a guide rail (74) for guiding and limiting the filtering frame (73) being fixedly connected to the front and back sides of the inner wall of the collecting frame (71); A high-pressure pump (8) is fixedly connected to the front of the collecting frame (71); an inlet end of the high-pressure pump (8) is connected to a liquid inlet pipe (9) that runs through the interior of the collecting frame (71); an outlet end of the high-pressure pump (8) is connected to a Y-shaped delivery hose (10); and two ends of the Y-shaped delivery hose (10) away from the high-pressure pump (8) are respectively connected to inlet ends of two high-pressure nozzles (1) via connecting hoses.
2. A low-consumables, high-pressure chip-breaking and filtering circulation system according to claim 1, characterized in that: The driving mechanism (4) comprises a first vertical plate (41) fixed to the left side of the top of the first mounting plate (2) and a protective frame (42) fixed to the right side of the top of the first mounting plate (2); a motor (43) is fixedly connected to the bottom of the inner wall of the protective frame (42); and a lead screw (44) is fixedly connected to the output end of the motor (43); an end of the lead screw (44) away from the motor (43) penetrates the protective frame (42) and extends to the outside of the protective frame (42); an end of the lead screw (44) located outside the protective frame (42) is rotatably connected to the right side of the first vertical plate (41) via a bearing; a first movable block (45) is fixedly connected to the surface of the lead screw (44); and a front surface of the support plate (61) is fixedly connected to a back surface of the first movable block (45).
3. A low-consumables, high-pressure chip-breaking and filtering circulation system according to claim 2, characterized in that: The limiting mechanism (5) comprises second vertical plates (51) fixed to both sides of the top of the second mounting plate (3); a sliding rod (52) is fixedly connected between opposite sides of the two second vertical plates (51); a second movable block (53) is fixedly connected to the surface of the sliding rod (52); and the back surface of the support plate (61) is fixedly connected to the front surface of the second movable block (53).
4. A low-consumables, high-pressure chip-breaking and filtering circulation system according to claim 3, characterized in that: The fixing assembly (72) comprises two limit rods (721) rotatably connected to the top and bottom of the left side of the collecting frame (71); one end of the two limit rods (721) located on the left side of the collecting frame (71) is fixedly connected to a rotating plate (722).
5. A low-consumables, high-pressure chip-breaking and filtering circulation system according to claim 4, characterized in that: A control box (11) is fixedly connected to the top of the first mounting plate (2) and located on the right side of the protective frame (42); a control panel (12) is fixedly connected to the top of the control box (11); and a central processing unit (13) is fixedly connected to the bottom of the inner wall of the control box (11); an output end of the control panel (12) is electrically connected to an input end of the central processing unit (13) via a wire; and an output end of the central processing unit (13) is electrically connected to input ends of a high-pressure pump (8), a hydraulic cylinder (63) and a motor (43) respectively via wires.
6. A filtering circulation method of a low-consumables and high-pressure chip-breaking filtering circulation system as claimed in claim 5, characterized in that: The specific steps include: S1, injecting coolant: injecting a certain amount of coolant into the collecting frame (71) using an external pipeline; S2, coarse adjustment of the chip breaking position: a command is issued through the control panel (12), the command being a command for controlling the motor (43) to start working, including controlling the motor (43) to rotate clockwise or counterclockwise. After receiving the signal, the central processing unit (13) controls the motor (43) to start working, driving the screw rod (44) to rotate, thereby driving the first movable block (45) to move, further driving the support plate (61) to move, thereby driving the chip breaking mechanism (6) to move, and adjusting the chip breaking mechanism (6) to a suitable position; S3, fine adjustment of the chip breaking position: a command is issued through the control panel (12), the command is a command to control the hydraulic cylinder (63) to start working, including controlling the hydraulic cylinder (63) to extend or retract, and after receiving the signal, the central processing unit (13) controls the hydraulic cylinder (63) to start working, pushing the high-pressure nozzle (1) below to move up and down, adjusting the high-pressure nozzle (1) to a suitable height, and then manually turning the rotating block (657) to drive the threaded rod (655) to rotate and move up and down relative to the positioning plate (652), and then driving the high-pressure nozzle (1) to rotate through the concave frame (656) and the first fixed sleeve (653), adjusting the liquid outlet angle of the high-pressure nozzle (1), and completing the fine adjustment of the chip breaking position; S4, chip breaking: a command is issued through the control panel (12), which is a command to control the high-pressure pump (8) to start working. After receiving the signal, the central processing unit (13) controls the high-pressure pump (8) to start working, extracts the coolant in the collection frame (71) and delivers it to the high-pressure nozzle (1) through the Y-shaped delivery hose (10), and then the coolant is pressurized and sprayed on the waste chip strip discharged from the machine to perform chip breaking; S5, recycling of coolant: the waste chips after being punched out are mixed with the used coolant and pass through the support plate (61) and directly fall into the collecting frame (71) at the bottom. After being filtered by the filter frame (73), the coolant falls below the filter frame (73) and can be recycled. The waste chips are intercepted by the filter frame (73) and retained in the filter frame (73).
7. The filtering circulation method according to claim 6, characterized in that: The liquid level of the coolant injected in step S1 should be lower than the bottom of the filter frame (73).
Citation Information
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Automatic chip breaking device capable of adjusting high-pressure cooling liquid
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Low-consumable high-pressure chip breaking and filtering circulation system
CN212351320U