A stone carrying device and diamond wire stone cutting machine
By designing a simple stone bearing device and diamond wire cutting machine, the problems of large saw joints, high noise and high pollution of traditional stone cutting tools are solved, and stable and efficient stone cutting is achieved, which is suitable for stone processing of different sizes.
Patent Information
- Application Number
- CN202011003156.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-22
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2040-09-22
AI Technical Summary
Traditional stone cutting tools have large alloy diamond cutting heads and need to be attached to metal substrates, resulting in large saw joints, large noise, large equipment footprint, high energy consumption, and large pollution. The diamond wire layout accuracy is high and complex operation is performed. Difficult to cut stones of different sizes.
A stone bearing device is designed, including a bracket and a support plate, and a strip joint for diamond wire to travel between the support plates. One end of the support plate is arranged on the bracket, and the other end is a free end, which adopts a removable The support mechanism supports the free end, simplifies the structure, improves the support stability, and optimizes the direction of the diamond line by adjusting the inclination angle through the reel, thereby realizing the adjustment of the cutting joint.
It realizes stable sawing of stone, reduces stone waste and pollution during sawing, simplifies operation, is suitable for cutting stones of different sizes, and improves cutting efficiency and equipment stability.
Smart Images

Figure CN111993602B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a stone bearing device and a diamond wire stone cutting machine. Background Art
[0002] The cutting tools currently used to process stone rough materials into plates include saw blades, saw belts, and beaded wire saws. The cutting principle is to weld alloy diamond bits on saw blades and steel belts, or to string alloy diamond bits into wire saws. Traditional stone machines use the above cutting tools to process stone rough materials, such as bridge-type combined stone saws, marble frame saws, granite sand saws, multi-strand wire saws, band saw bisection machines, etc. Since the alloy diamond bits are large in size and need to be attached to the metal substrate, traditional cutting tools need to have a certain thickness to ensure normal cutting and cannot be thinned indefinitely. Therefore, when cutting stone, a saw seam of 3-10mm will be formed, causing waste and pollution of stone. This also makes traditional stone processing equipment have the disadvantages of large saw seams, high noise, large equipment footprint, high energy consumption, and high pollution.
[0003] To this end, in the Chinese patent application publication number CN 109866338 A, entitled "A New Stone Cutting Winding Device and Stone Cutting Saw Machine", a stone cutting saw machine is disclosed, comprising a new stone cutting winding device, a stone transfer vehicle, and a cutting transfer bracket, wherein the new stone cutting winding device is movably mounted on the cutting transfer bracket, or / and the stone transfer vehicle is movably arranged below the new stone cutting winding device; a passage is formed on the cutting transfer bracket for the stone transfer vehicle to move through, and the passage is located below the new stone cutting winding device; a plurality of groups of support rod assemblies are mounted on the stone transfer vehicle, which are vertically retractable and arranged along the moving direction of the stone transfer vehicle, and when the support rod assembly approaches the new stone cutting winding device, it moves downward to allow the stone transfer vehicle to pass through the passage below the new stone cutting winding device, and at the same time, the stone on it is cut by the wire net on the new stone cutting winding device. Among them, the new stone cutting winding device includes a mounting frame, a wire passing guide wheel, a first cutting guide wheel and a second cutting guide wheel. The two ends of the wire passing guide wheel, the first cutting guide wheel and the second cutting guide wheel are respectively rotatably connected to the mounting frame. The wire passing guide wheel, the first cutting guide wheel and the second cutting guide wheel are parallel and spaced apart. The first cutting guide wheel is arranged between the wire passing guide wheel and the second cutting guide wheel. The first cutting guide wheel and the second cutting guide wheel are respectively provided with a plurality of positioning parts for winding the diamond cutting wire to form a spaced parallel wire network.
[0004] During use, it was found that for a sawing machine with this structure, the diamond wire is set at an acute angle relative to the axis of the wire guide wheel. The layout accuracy of the diamond wire on the wire guide wheel is high, and debugging is more troublesome. Once the angle of the diamond wire at a certain position is unreasonable, during the sawing process, the diamond wire will axially cut the wire guide wheel, increase the walking resistance of the wire guide wheel, and even cut the wire guide wheel, causing wear of the wire guide wheel.
[0005] Furthermore, in the above-mentioned stone cutting saw machine, the stone transfer vehicle is equipped with multiple groups of support rod assemblies that are vertically retractable and arranged along the moving direction of the stone transfer vehicle. The stone is supported by the support rod assemblies, and the oil cylinders in the support rod assemblies are controlled to rise and fall successively, so that the stone transfer vehicle can avoid the diamond wire. When this stone transfer vehicle is in use, it is necessary to control the rise and fall of the oil cylinders at the same time during the sawing process, which is more troublesome to operate. In addition, when encountering short stones or uneven stone ground, when a part of the oil cylinders in the support rod assembly descends, the other part of the oil cylinders may be difficult to stably support the stone, or the support is unstable, resulting in relative movement of the stone, affecting the sawing of the stone. Summary of the invention
[0006] An object of the present invention is to provide a stone bearing device with a simple structure and stable support. Another object of the present invention is to propose a diamond wire stone cutting machine using the stone bearing device, which can stably saw stones and improve the quality of stone sawing.
[0007] In order to achieve the above object, the present invention adopts such technical solution:
[0008] A stone bearing device includes a bracket and a plurality of support plates arranged on the bracket, wherein a strip-shaped gap for a diamond wire to travel is formed between adjacent support plates, one end of the support plate is arranged on the bracket, and the other end is a free end, and also includes a supporting mechanism for supporting the free end, wherein the supporting mechanism is arranged corresponding to the free end in a manner that it can be moved away from the free end.
[0009] As a preferred embodiment of the present invention, the supporting mechanism includes a supporting plate and a lifting mechanism for driving the supporting plate to rise and fall, and the supporting plate is arranged below the free end.
[0010] As a preferred embodiment of the present invention, the lifting mechanism is a cylinder.
[0011] As a preferred embodiment of the present invention, the bracket includes a first crossbeam, a second crossbeam and a connecting crossbeam, one end of the first crossbeam is connected to one end of the connecting crossbeam, one end of the second crossbeam is connected to the other end of the connecting crossbeam, both ends of the first crossbeam are provided with a first support, both ends of the second crossbeam are provided with a second support, and the first support and the second support are both arranged in the vertical direction.
[0012] As a preferred embodiment of the present invention, a first card slot is provided at the end of the first cross beam, and a second card slot is provided on the second cross beam, and both the first card slot and the second card slot are arranged in the horizontal direction, and the supporting mechanism is a card plate located below the free end of the support plate, one end of the card plate is clamped in the first card slot, and the other end of the card plate is clamped in the second card slot, and the upper surface of the card plate abuts against the lower surface of the support plate.
[0013] As a preferred embodiment of the present invention, the support plates are arranged in parallel, and the width of the strip slits is 2-3 mm.
[0014] As a preferred embodiment of the present invention, a plurality of mounting grooves are provided on the connecting crossbeam, and each mounting groove is embedded with a support plate, with a side of the connecting crossbeam close to the supporting mechanism as the first end face, and the opposite side as the second end face, the mounting groove extends from the first end face to the second end face, and the two adjacent support plates are configured as a first support plate and a second support plate, a first half thread groove is provided on the first support plate, and a second half thread groove is provided on the second support plate, and also includes a locking screw, a plurality of locking screw grooves are provided on the connecting crossbeam, the locking screw grooves penetrate from the second end face to the mounting groove, each locking screw groove is arranged corresponding to two mounting grooves, and the plurality of locking screw grooves are divided into upper and lower rows, and the locking screw grooves in the upper and lower rows are staggered, and the locking screw grooves correspond to the first half thread groove and the second half thread groove, and the locking screws are screwed in the first half thread groove and the second half thread groove.
[0015] A diamond wire stone cutting machine comprises a frame, a diamond wire, a wire roller and a wire-reeling device, wherein the diamond wire is wound on the wire roller and connected to the wire-reeling device, wherein the wire roller comprises a first wire roller, a second wire roller located above the first wire roller and a wire-passing wheel, wherein the first wire roller, the second wire roller and the wire-passing wheel are all rotatably mounted on the frame, and a power source for driving the first wire roller, the second wire roller and the wire-passing wheel to rotate is provided on the frame, wherein the diamond wire is repeatedly wound on the first wire roller, the second wire roller and the wire-passing wheel to form a first mesh surface and a second mesh surface, wherein the first mesh surface and the second mesh surface are both located at a first Between the wire roller and the second wire roller, the diamond wire at the first mesh position and the diamond wire at the second mesh position are arranged parallel and aligned one by one, and also includes a stone carrying device for placing stones. The stone carrying device and the frame can be relatively movably arranged. The stone carrying device includes a bracket and a plurality of support plates arranged on the bracket. A strip-shaped gap for the diamond wire to travel is formed between adjacent support plates. One end of the support plate is arranged on the bracket, and the other end is a free end. There is also a supporting mechanism for supporting the free end. The supporting mechanism is arranged in a manner that it can be moved away from the free end and corresponds to the free end.
[0016] As a preferred embodiment of the present invention, it also includes a mounting frame, the first line roller, the second line roller and the line passing wheel are arranged on the mounting frame, the mounting frame is movably arranged on the frame up and down, and a lifting drive mechanism for driving the mounting frame to move up and down is provided on the frame, and it also includes a base, the frame is arranged on the base in a manner that it can move in the horizontal direction, and it also includes a translation drive mechanism for driving the frame to slide on the base.
[0017] As a preferred embodiment of the present invention, the axes of the first wire roller, the second wire roller and the wire wheel are all arranged in the horizontal direction, and the wire wheel is provided with a plurality of third wire grooves, which are arranged along the circumference of the wire wheel, and the plurality of third wire grooves are arranged along the axial direction of the wire wheel, and the axis of the wire wheel is non-parallel to the axis of the first wire roller. After adopting the technical solution of the invention, when in use, the stone is placed on the support plate, and the strip-shaped gap formed between the support plates can allow the diamond wire of the diamond wire stone cutting machine to pass through. After the diamond wire passes through the strip-shaped gap, the free end of the support plate is supported by the supporting mechanism to ensure the balance of the support plate. The present invention has the advantages of simple structure and stable support. The diamond wire stone cutting machine of the present invention does not need to lift the stone when sawing the stone, and the support plate can stably place the stone, and can cut stones of various sizes, and has the advantage of stable operation. In addition, a third wire groove is provided on the wire wheel to guide the movement of the diamond wire, improve the stability of the diamond wire cutting, and facilitate the wiring of the diamond wire. The axis of the wire wheel is non-parallel to the axis of the first wire roller. The direction of the diamond wire can be adjusted by setting the inclination angle of the wire wheel, so that the diamond wire is wound around the first wire roller and the second wire roller at a suitable angle to ensure the stability of the cutting. When the direction of the diamond wire is different, the spacing between the diamond wire segments on the first mesh surface and the second mesh surface can be different, thereby realizing the adjustment of the size of the cutting seam to meet the processing requirements of stones of different specifications. Furthermore, the present invention also proposes a first adjustment mechanism and a second adjustment mechanism for adjusting the inclination angle of the wire wheel. When processing stones, the direction of the diamond wire can be flexibly adjusted so that the diamond wire penetrates the first wire roller and the second wire roller at a suitable angle, reducing the wear of the first wire roller and the second wire roller and improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention relates to a diamond wire stone cutting machine.
[0019] Figure 2 It is a top view of another embodiment of the stone carrying device of the present invention.
[0020] Figure 3 for Figure 1 A view of the stone bearing device (wherein the support plate is not shown).
[0021] Figure 4 for Figure 1 A view of the stone supporting device in the direction of B (wherein the first and second pillars are not shown).
[0022] Figure 5 It is a schematic diagram of the coordination structure of the first wire roller, the second wire roller, the wire passing wheel and the diamond wire in the present invention.
[0023] Figure 6 It is a schematic diagram of the structure of the wire passing wheel cooperating with the first mounting frame and the second mounting frame in the present invention (when the wire passing wheel is adjusted to the horizontal position).
[0024] Figure 7 It is a schematic structural diagram of the first wire roller in the present invention.
[0025] Figure 8 Another structural schematic diagram of the wire passing wheel in the present invention.
[0026] Fig. 9 for Figure 8 Schematic diagram of the adjusted structure.
[0027] Fig.10 Based Fig. 9 A schematic diagram of the structure at another angle (the second adjustment plate is not shown).
[0028] Fig.11 Another structural schematic diagram of the guide wheel in the present invention.
[0029] Fig.12 It is a schematic diagram of the structure of the tension control device in the present invention.
[0030] In the figure:
[0031] Base 100 First mounting frame 101
[0032] Second mounting frame 102 Mounting frame 103
[0033] Frame 104 Second screw motor 105
[0034] Second screw rod 106 First screw rod motor 107
[0035] First screw 108
[0036] First line roller 10 First motor 11
[0037] First line slot 12
[0038] Second wire roller 20 Second motor 21
[0039] Wire wheel 30
[0040] First bracket 31 First arc groove 32
[0041] First guide wheel 33 First electric push rod 34
[0042] Second bracket 35 Second arc groove 36
[0043] Second guide wheel 37 Second electric push rod 38
[0044] The third line slot 39
[0045] Diamond wire 40 First retractable wire motor 41
[0046] The first winding wheel 42
[0047] The first mesh surface 401 The second mesh surface 402
[0048] Stone 50
[0049] First adjustment plate 301 Second adjustment plate 302
[0050] First support base 303 Second support base 304
[0051] The first limiting hole 305 The second limiting hole 306
[0052] First screw rod 307 First limiting nut 308
[0053] Second screw 309 Second limiting nut 310
[0054] Guide wheel 311 First limiting plate 312
[0055] Second limiting plate 313 Support shaft 314
[0056] Connecting plate 315 Guide groove 316
[0057] The first limiting pin 317 The second limiting pin 318
[0058] Vertical rotation axis 319 First adjustment hole 320
[0059] First beam 601 Second beam 602
[0060] Connecting beam 603 Support plate 604
[0061] Strip slit 605 First card slot 606
[0062] Second card slot 607 Card plate 608
[0063] First pillar 609 Second pillar 610
[0064] Lifting mechanism 611 Support plate 612
[0065] Mounting slot 613 First support plate 6131
[0066] Second support plate 6132
[0067] Locking screw slot 614 Locking screw 615
[0068] Base 300
[0069] Support plate 1000 First swing arm 1001
[0070] Second swing arm 1002 Pushing mechanism 1003
[0071] Coupling 1004 Tension wheel 1005
[0072] The first limiting column 1006 The second limiting column 1007
[0073] Encoder 1008 DETAILED DESCRIPTION
[0074] In order to further explain the technical solution of the present invention, it is described in detail below in conjunction with embodiments.
[0075] Reference Figures 1 to 12 The present invention proposes a stone bearing device, including a bracket and a plurality of support plates 604 arranged on the bracket, a strip gap 605 for the diamond wire to travel is formed between adjacent support plates 604, one end of the support plate 604 is arranged on the bracket, and the other end is a free end, and also includes a supporting mechanism for supporting the free end, and the supporting mechanism is arranged corresponding to the free end in a manner that it can be moved away from the free end.
[0076] As a preferred embodiment of the present invention, the supporting mechanism includes a support plate 612 and a lifting mechanism for driving the support plate 612 to rise and fall. The support plate 612 is arranged below the free end, and the free end of the support plate 604 is supported by the support plate 612 to prevent the support plate 604 from deforming downward when subjected to force. The support plate 612 is arranged in the horizontal direction. As a preferred embodiment of the present invention, the lifting mechanism 611 is an oil cylinder. Of course, the lifting mechanism 611 in the present invention can also adopt other linear drive mechanisms such as cylinders and electric push rods.
[0077] As a preferred embodiment of the present invention, the bracket includes a first crossbeam 601, a second crossbeam 602 and a connecting crossbeam 603. The first crossbeam 601, the second crossbeam 602 and the connecting crossbeam 603 are all arranged in the horizontal direction and form a U-shaped frame. One end of the first crossbeam 601 is connected to one end of the connecting crossbeam 603, and one end of the second crossbeam 602 is connected to the other end of the connecting crossbeam 603. First pillars 609 are provided at both ends of the first crossbeam 601, and second pillars 610 are provided at both ends of the second crossbeam 602. The first pillars 609 and the second pillars 610 are both arranged in the vertical direction.
[0078] As a preferred embodiment of the present invention, a first card slot 606 is provided at the end of the first crossbeam 601, and a second card slot 607 is provided on the second crossbeam 602. The first card slot 606 and the second card slot 607 are both arranged in the horizontal direction. The supporting mechanism is a card plate 608 located below the free end of the support plate 612. One end of the card plate 608 is clamped in the first card slot 606, and the other end of the card plate 608 is clamped in the second card slot 607. The upper surface of the card plate 608 abuts against the lower surface of the support plate 604. With this structure, before the diamond wire enters the strip-shaped slit 605, the clamping plate 608 is removed from the first clamping groove 606 and the second clamping groove 607, thereby freeing up space for the diamond wire to enter. After the diamond wire (specifically the first mesh surface and the second mesh surface to be introduced below) enters the strip-shaped slit 605, the two ends of the clamping plate 608 are respectively clamped into the first clamping groove 606 and the second clamping groove 607, and the clamping plate 608 is used to support the free end of the support plate 604 to prevent the free end of the support plate 604 from being deformed downward by the gravity of the stone. When the stone is sawed, the clamping plate 608 is removed, so that the diamond wire exits the strip-shaped slit 605.
[0079] As a preferred embodiment of the present invention, the support plates 604 are arranged in parallel, and the width of the strip-shaped slits 605 is 2-3 mm.
[0080] As a preferred embodiment of the present invention, a plurality of mounting grooves 613 are provided on the connecting crossbeam 603, and the vertical cross section of the mounting groove 613 is generally rectangular. Each mounting groove 613 is embedded with a support plate 604, and the side of the connecting crossbeam 603 close to the supporting mechanism is the first end face, and the opposite side is the second end face. The mounting groove 613 extends from the first end face to the second end face, and the two adjacent support plates 604 are set as a first support plate 6041 and a second support plate 6042. A first half thread groove is provided on the first support plate 6041. A second half thread groove is provided on the second support plate 6042, and also includes a locking screw 615. A plurality of locking screw grooves 614 are provided on the connecting crossbeam 603. The locking screw grooves 614 penetrate from the second end face to the mounting groove 613. Each locking screw groove 614 is arranged corresponding to two mounting grooves 613. The plurality of locking screw grooves 614 are arranged in two rows, upper and lower. The locking screw grooves 614 in the upper and lower rows are staggered. The locking screw grooves 614 are arranged corresponding to the first half thread groove and the second half thread groove. The locking screws 615 are screwed in the first half thread groove and the second half thread groove. With this structure, when the width of the support plate 604 is small (the width of the support plate 604 determines the distance between the two strip seams 605, that is, the width of the stone cutting), it is difficult to further fix the support plate 604 with screws. In the present invention, a half thread groove is opened on the first support plate 6041, and a half thread groove is opened on the second support plate 6042 to form a complete thread groove with the locking screw groove 614 on the connecting beam 603. The locking screw 615 is inserted into the locking screw groove 614 to further position the first support plate 6041 and the second support plate 6042 in the installation groove 613, thereby ensuring the stability of the strip seam 605.
[0081] The present invention also proposes a diamond wire stone cutting machine, including a frame, a diamond wire 40, a wire roller, and a wire-reeling device. The diamond wire 40 is wound on the wire roller and connected to the wire-reeling device. The wire roller includes a first wire roller 10, a second wire roller 20 located above the first wire roller 10, and a wire-passing wheel 30. The first wire roller 10, the second wire roller 20, and the wire-passing wheel 30 can all be rotatably mounted on the frame. In an embodiment, the first wire roller 10 and the second wire roller 20 are both arranged in the horizontal direction, and the axis of the first wire roller 10 and the axis of the second wire roller 20 are located in the same vertical plane. A power source for driving the first wire roller 10, the second wire roller 20, and the wire-passing wheel 30 to rotate is provided on the frame. In an embodiment, the power source includes a first motor 12 for driving the first wire roller 10 to rotate and a second motor 21 for driving the second wire roller 20 to rotate, and may also include a third motor for driving the wire-passing wheel 30 to rotate. The diamond wire 40 is repeatedly wound on the first wire roller 10, the second wire roller 20 and the wire wheel 30 to form a first mesh surface 401 and a second mesh surface 402. The first mesh surface 401 and the second mesh surface 402 are both arranged in the vertical direction. The first mesh surface 401 and the second mesh surface 402 are both located between the first wire roller 10 and the second wire roller 20. The diamond wire 40 at the position of the first mesh surface 401 and the diamond wire 40 at the position of the second mesh surface 402 are arranged parallel to each other. A section of the diamond wire 40 on the first mesh surface 401 and a section of the diamond wire 40 corresponding to the second mesh surface 402 can pass through the same cut of the stone 50.
[0082] The present invention also includes a stone bearing device for placing stones, and the stone bearing device adopts the above-mentioned stone bearing device. The present invention can adopt a method in which the stone bearing device moves and the frame does not move, so as to saw the stone. The present invention can also adopt a method in which the stone bearing device does not move and the frame moves, so as to saw the stone.
[0083] As a preferred embodiment of the present invention, it also includes a mounting frame 103, the first line roller 10, the second line roller 20 and the line passing wheel 30 are arranged on the mounting frame 103, the mounting frame 103 can be movably arranged on the frame 104 up and down, and a lifting drive mechanism for driving the mounting frame 103 to move up and down is provided on the frame 104. Specifically, the lifting drive mechanism includes a first screw motor 107 and a first screw 108, the first screw 108 is arranged in the vertical direction, and a screw nut is provided on the first screw 108, and the mounting frame 103 is installed on the screw nut and moves up and down with the screw nut.
[0084] The present invention also includes a base 100, and the frame 104 is arranged on the base 100 in a manner that it can move in the horizontal direction. It also includes a translation drive mechanism for driving the frame 104 to slide on the base 100. Specifically, the horizontal drive mechanism includes a second screw motor 105 and a second screw 106. The second screw 106 is arranged in the horizontal direction. The second screw 106 is provided with a second screw nut. The frame 104 is installed on the second screw nut and moves horizontally with the second screw nut.
[0085] In the present invention, the mounting frame 103 may include a first mounting frame 101 and a second mounting frame 102, the two ends of the first line roller 10 are respectively arranged on the first mounting frame 101 and the second mounting frame 102, and the two ends of the second line roller 20 are respectively arranged on the first mounting frame 101 and the second mounting frame 102. In order to guide the movement of the first mounting frame 101 and the second mounting frame 102, corresponding guide rails can be arranged on the frame 104.
[0086] In the present invention, the wire wheel 30 is provided with a plurality of third wire grooves 39, which are arranged along the circumference of the wire wheel 30, and the plurality of third wire grooves 39 are arranged along the axial direction of the wire wheel 30, and the axis of the wire wheel 30 is arranged non-parallel to the axis of the first wire roller 10, specifically, the axis of the wire wheel 30 is arranged in the horizontal direction, and the axis of the wire wheel 30 is arranged at an acute angle to the axis of the first wire roller 10. In the present invention, the frame is provided with an adjustment mechanism for adjusting the inclination of the wire roller 30.
[0087] The adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism. The first adjustment mechanism includes a first bracket 31, a first guide wheel 33 arranged on the first bracket 31, and a first electric push rod 34. The first guide wheel 33 is rotatably mounted on the lower end of the first bracket 31 through its wheel axle. The first bracket 31 is an "L"-shaped plate structure. The second adjustment mechanism includes a second bracket 35, a second guide wheel 37 arranged on the second bracket 35, and a second electric push rod 38. The second guide wheel 37 is rotatably mounted on the lower end of the second bracket 35 through its wheel axle. The second bracket 35 has the same structure as the first bracket 31. A first arc groove 32 is provided on the first mounting frame 101, and a second arc groove 36 is provided on the second mounting frame 105. The first guide wheel 33 is rollably embedded in the first arc groove 32, and the second guide roller is rollably embedded in the second arc groove 36. The cylinder body of the first electric push rod 34 is hinged on the first mounting frame 101, and the piston rod of the first electric push rod 34 is hinged on the axle of the first guide wheel 33 and forms a driving end for driving the first guide wheel 33 to roll in the first arc groove 32. The cylinder body of the second electric push rod 38 is hinged on the second mounting frame 105, and the piston rod of the second electric push rod 38 is hinged on the axle of the second guide wheel 37 and forms a driving end for driving the second guide wheel 37 to roll in the second arc groove 36. In the present invention, the first bracket 31 can be driven to swing by the first electric push rod 34, and the second bracket 35 can be driven to swing by the second electric push rod 38. The swing directions of the first bracket 31 and the second bracket 35 are opposite, so as to adjust the relative horizontal inclination of the entire wire wheel 30 in the horizontal direction.
[0088] As a preferred embodiment of the present invention, two ends of the wire passing wheel 30 are respectively mounted on a first mounting frame 101 and a second mounting frame 102 .
[0089] As a preferred embodiment of the present invention, a plurality of first wire grooves 11 are provided on the first wire roller 10, the first wire grooves 11 are arranged along the circumference of the first wire roller 10, the first wire grooves 11 are perpendicular to the axis of the first wire roller 10, and the plurality of first wire grooves 11 are arranged along the axial direction of the first wire roller 10; a plurality of second wire grooves are provided on the second wire roller 20, the second wire grooves are perpendicular to the axis of the second wire roller 20, the second wire grooves are arranged along the circumference of the second wire roller 20, and the plurality of second wire grooves are arranged along the axial direction of the second wire roller 20. Since the inclination angle of the wire wheel 30 of the present invention can be adjusted, different winding methods can be used at different inclination angles. For example, after the diamond wire 40 is wound on the first third wire groove 31 of the wire wheel 30, it can be selected to be wound on the first second wire groove or the second second wire groove or the third second wire groove of the second wire roller 20, and then wound on the first first wire groove 11 or the second first wire groove 11 or the third first wire groove 11 of the first wire roller 10, thereby increasing or decreasing the spacing between the diamond wire segments of the first mesh surface 401, and increasing or decreasing the spacing between the diamond wire segments of the second mesh surface 402.
[0090] In the present invention, the first motor 11 and the second motor 21 can be both mounted on the mounting frame. The retractable wire device includes a first winding wheel 42, a first retractable wire motor 41 driven by the first winding wheel 42, a second winding wheel, and a second retractable wire motor driven by the second winding, the first retractable wire motor 41 is fixed on the first mounting frame 101, and the second retractable wire motor is mounted on the second mounting frame 102. The diamond wire 40 is one, one end of the diamond wire 40 is connected to the first winding wheel 42, and the other end of the diamond wire 40 is connected to the second winding wheel 44. The portion of the diamond wire 40 between the first winding wheel 42 and the second winding wheel is repeatedly wound on the first wire roller 10, the second wire roller 20 and the wire passing wheel 30.
[0091] As another preferred embodiment of the present invention, the wire passing wheel 30 includes a support frame and a plurality of guide wheels 311 arranged on the support frame, the support frame is arranged in the horizontal direction, the plurality of guide wheels 311 are coaxially arranged, the axis of the guide wheel 311 is arranged in the horizontal direction, a guide groove 316 for guiding the diamond wire is provided on the circumferential surface of the guide wheel 311, and the guide wheel 311 is detachably arranged on the support frame. In the present invention, each guide wheel can be provided with one guide groove or multiple guide grooves, and when multiple guide grooves are provided, the multiple guide grooves are arranged along the axial direction of the guide wheel, and the axial length of the guide wheel is correspondingly lengthened.
[0092] As a preferred embodiment of the present invention, the guide wheel 311 has an axial hole at its center and also includes a support shaft 314. A plurality of guide wheels 311 are sleeved on the support shaft 314 through the axial hole, and the support shaft 314 serves as the axis core for the guide wheel 311 to rotate.
[0093] As a preferred embodiment of the present invention, it also includes a first limit plate 312, a second limit plate 313 and a connecting plate 315 connecting the first limit plate 312 and the second limit plate 313. The first limit plate 312 and the second limit plate 313 are both arranged in the vertical direction, and the connecting plate 315 is arranged at the lower end of the first limit plate 312 and the lower end of the second limit plate 313 in the horizontal direction. The connecting plate 315 is arranged on the support frame, and the first limit plate 312 and the second limit plate 313 are respectively arranged on both sides of the guide wheel 311 along the axial direction. The first limit plate 312 is provided with a first through hole for the support shaft 314 to pass through, and the second limit plate 313 is provided with a second through hole for the support shaft 314 to pass through. The first limit plate 312 and the second limit plate 313 are used to limit excessive axial movement of the guide wheel 311.
[0094] As a preferred embodiment of the present invention, the support frame includes a base 300, a first support seat 303 and a second support seat 304, the first support seat 303 and the second support seat 304 are respectively arranged on both sides of the base 300, and also includes a first adjustment plate 301 and a second adjustment plate 302, the two ends of the first adjustment plate 301 are respectively installed on the first support seat 303 and the second support seat 304 through a first screw 307, and the two ends of the second adjustment plate 302 are respectively installed on the first support seat 303 and the second support seat 304 through a second screw 309, and the two ends of the connecting plate 315 are respectively provided with a first limit pin 317 and a second limit pin 318, a first limiting hole 305 is provided on the first adjustment plate 301 corresponding to the first limiting pin 317, the aperture of the first limiting hole 305 is larger than the diameter of the first limiting pin 317, the aperture of the second limiting hole 306 is larger than the diameter of the second limiting pin 318, and a second limiting hole 306 is provided on the second adjustment plate 302 corresponding to the second limiting pin 318, the first limiting pin 317 is penetrated in the first limiting hole 305 from bottom to top, and the second limiting pin 318 is penetrated in the second limiting hole 306 from bottom to top, and a vertical rotating shaft 319 is provided on the connecting plate 315, and the vertical rotating shaft 319 is rotatably arranged on the base 300.
[0095] As a preferred embodiment of the present invention, a first adjustment hole 320 is provided on the first support seat 303 and the second support seat 304 corresponding to the first screw rod 307, and the aperture of the first adjustment hole 320 is larger than the major diameter of the first screw rod 307. A first limiting nut 308 is provided on the first screw rod 307, and the diameter of the circumscribed circle of the first limiting nut 308 is larger than the aperture of the first adjustment hole 320. A second adjustment hole (not shown in the figure) is provided on the first support seat 303 and the second support seat 304 corresponding to the second screw rod 309, and the aperture of the second adjustment hole is larger than the major diameter of the second screw rod 309. A second limiting nut 310 is provided on the second screw rod 309, and the diameter of the circumscribed circle of the second limiting nut 310 is larger than the aperture of the second adjustment hole. The present invention can limit the axial movement of the first screw rod 307 through two first limit nuts 308, and can limit the axial movement of the second screw rod 309 through two second limit nuts 310. When the first limit nut 308 and the second limit nut 310 are loosened, the first adjustment plate 301 and the second adjustment plate 302 can move axially, thereby driving the guide wheel to rotate around the vertical rotation axis 309, and the inclination degree of the guide wheel 311 can be adjusted. When disassembling, the first screw rod 307, the first limit nut 308, the second screw 309, the second limit nut 310 and the support shaft 314 are removed to realize the disassembly of the guide wheel 311.
[0096] As a preferred embodiment of the present invention, a bearing is provided between the guide wheel 311 and the support shaft 314 , and the bearing has an inner ring and an outer ring that rotate relatively, the inner ring is installed on the support shaft 314 , and the outer ring is installed in the shaft hole of the guide wheel 311 .
[0097] As a preferred embodiment of the present invention, it also includes a tension control device arranged on the frame 104, the tension control device includes a support plate 1000, a first swing arm 1001, a second swing arm 1002, a connecting shaft 1004 and a pushing mechanism 1003, one end of the first swing arm 1001 is vertically installed on the connecting shaft 1004, and the other end is connected to the pushing mechanism 1003, one end of the second swing arm 1002 is vertically installed on the connecting shaft 1004, and the other end is installed with a tension wheel 1005 for winding diamond wire, the connecting shaft 1004 is rotatably installed on the support plate 1000, and the pushing mechanism 1003 is installed on the support plate 1000. Specifically, the first swing arm 1001, the second swing arm 1002 and the support plate 1000 are all arranged in the vertical direction, and the pushing mechanism 1003 adopts a cylinder, an electric push rod or other transmission mechanism. For example, an electric push rod can be used, and the electric push rod is hinged on the support plate 1000. The telescopic end of the electric push rod is hinged to the lower end of the first swing arm 1001. The upper end of the first swing arm 1001 is fixed on the connecting shaft 1004, and the connecting shaft 1004 extends in the horizontal direction. The upper end of the second swing arm 1002 is fixed on the connecting shaft 1004, and the lower end of the second swing arm 1002 is installed with a tension wheel 1005, and the tension wheel 1005 is rotatably installed on the lower end of the second swing arm 1002. In order to limit the stroke of the second swing arm 1002, a first limit column 1006 and a second limit column 1007 are respectively provided on both sides of the second swing arm 1002, and the first limit column 1006 and the second limit column 1007 are fixed on the support plate 1000. The tension control device of the present invention is preferably used between the wire-reeling device and the wire roller to adjust the tension of the diamond wire. The diamond wire coming out of the wire-reeling device passes through the tension wheel 1005 for tension adjustment before entering each wire roller, so that the diamond wire has a suitable tension in the wire roller, and the diamond wire is not easy to break, ensuring stable cutting of stone. During installation, according to the actual situation of the machine, a number of reversing guide wheels for changing the direction of the diamond wire or support guide wheels for guiding the movement of the diamond wire can also be set. In order to sense the rotation angle of the connecting shaft 1004, an encoder 1008 can also be installed on the support plate 1000. The encoder 1008 is set corresponding to the connecting shaft 1004. A tension sensor is set on the reversing guide wheel or the supporting guide wheel. The encoder 1008, the tension sensor and the pushing mechanism 1003 are all connected to the controller, and the constant tension adjustment of the diamond wire is achieved through the controller to ensure stable cutting of stone. When adjusting the tension, the pushing mechanism 1003 is extended and retracted, thereby driving the first swing arm 1001 to swing. The first swing arm 1001 drives the second swing arm 1002 to swing through the connecting shaft 1004, thereby realizing the swing of the tension wheel 1005.
[0098] The product form of the present invention is not limited to the embodiments of this case. Any appropriate changes or modifications made by anyone with similar ideas should be deemed to be within the patent scope of the present invention.
Claims
1. A stone bearing device, characterized in that: It includes a bracket and a plurality of support plates arranged on the bracket, a strip-shaped gap for the diamond wire to travel is formed between adjacent support plates, one end of the support plate is arranged on the bracket, and the other end is a free end, and also includes a support mechanism for supporting the free end, the support mechanism is arranged in a manner that it can be moved away from the free end and corresponds to the free end; The bracket includes a first crossbeam, a second crossbeam and a connecting crossbeam, one end of the first crossbeam is connected to one end of the connecting crossbeam, one end of the second crossbeam is connected to the other end of the connecting crossbeam, both ends of the first crossbeam are provided with a first support, both ends of the second crossbeam are provided with a second support, and the first support and the second support are both arranged in the vertical direction; The connecting crossbeam is provided with a plurality of mounting grooves, each mounting groove is embedded with a support plate, with a side of the connecting crossbeam close to the supporting mechanism as the first end face, and the opposite side as the second end face, the mounting groove extends from the first end face to the second end face, and the two adjacent support plates are configured as a first support plate and a second support plate, a first half thread groove is provided on the first support plate, and a second half thread groove is provided on the second support plate, and also includes a locking screw, a plurality of locking screw grooves are provided on the connecting crossbeam, the locking screw grooves penetrate from the second end face to the mounting groove, each locking screw groove is arranged corresponding to two mounting grooves, and the plurality of locking screw grooves are divided into two rows, the upper and lower rows, and the locking screw grooves in the upper and lower rows are staggered, the locking screw grooves correspond to the first half thread groove and the second half thread groove, and the locking screws are screwed in the first half thread groove and the second half thread groove.
2. A stone carrying device according to claim 1, characterized in that: The supporting mechanism comprises a supporting plate and a lifting mechanism for driving the supporting plate to rise and fall, and the supporting plate is arranged below the free end.
3. A stone bearing device as claimed in claim 2, characterized in that: The lifting mechanism is an oil cylinder.
4. A stone carrying device as claimed in claim 1, characterized in that: A first card slot is provided at the end of the first cross beam, and a second card slot is provided on the second cross beam, and the first card slot and the second card slot are both arranged in the horizontal direction. The supporting mechanism is a card plate located below the free end of the support plate, one end of the card plate is clamped in the first card slot, and the other end of the card plate is clamped in the second card slot, and the upper surface of the card plate abuts against the lower surface of the support plate.
5. A stone bearing device as claimed in claim 4, characterized in that: The support plates are arranged in parallel, and the width of the strip slits is 2-3 mm.
6. A diamond wire stone cutting machine, comprising a frame, a diamond wire, a wire roller and a wire-reeling device, wherein the diamond wire is wound on the wire roller and connected to the wire-reeling device, wherein the wire roller comprises a first wire roller, a second wire roller located above the first wire roller and a wire-passing wheel, wherein the first wire roller, the second wire roller and the wire-passing wheel are all rotatably mounted on the frame, and a power source for driving the first wire roller, the second wire roller and the wire-passing wheel to rotate is provided on the frame, wherein the diamond wire is repeatedly wound on the first wire roller, the second wire roller and the wire-passing wheel to form a first mesh surface and a second mesh surface, wherein the first mesh surface and the second mesh surface are both located between the first wire roller and the second wire roller, wherein the diamond wire at the first mesh surface position and the diamond wire at the second mesh surface position are arranged parallel and aligned one by one, and further comprising a stone bearing device for placing stones, wherein the stone bearing device and the frame are relatively movable, wherein the diamond wire is characterized in that: The stone carrying device is the stone carrying device according to claim 1.
7. The diamond wire stone cutting machine according to claim 6, characterized in that: The machine also includes a mounting frame, on which the first wire roller, the second wire roller and the wire passing wheel are arranged, and the mounting frame is movably arranged on the frame up and down, and a lifting drive mechanism for driving the mounting frame to move up and down is arranged on the frame, and a base is also included, and the frame is movably arranged on the base in a horizontal direction, and a translation drive mechanism for driving the frame to slide on the base.
8. The diamond wire stone cutting machine according to claim 7, characterized in that: The wire passing wheel is provided with a plurality of third wire grooves, which are arranged along the circumference of the wire passing wheel and the axial direction of the wire passing wheel. The axis of the wire passing wheel is non-parallel to the axis of the first wire roller.
Citation Information
Patent Citations
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Stone bearing device and diamond wire stone cutting machine
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