Integrated cabinet medical cleaning and disinfection machine
By designing a cabinet-type mechanical cleaning and disinfection machine with built-in refrigeration compressor, using atomization spray, ultrasonic and ozone technologies, the problem of existing equipment being unable to be effectively cleaned and disinfected is solved, and the cleaning and disinfection effect of non-destructive, non-toxic and environmentally friendly medical protective clothing is achieved.
Patent Information
- Application Number
- CN202011035994.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-28
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2040-09-28
AI Technical Summary
Existing medical cleaning and disinfection equipment cannot effectively clean and disinfect medical protective clothing that contains non-woven fabrics, polyethylene, polypropylene, structural glue and other components, and there are problems such as high temperature deformation, harmful environment of chemical disinfectants and complex use of equipment.
A cabinet-type mechanical cleaning and disinfection machine with built-in refrigeration compressor is designed. Through atomization spraying and ultrasonic cleaning and disinfection system, mixed gas circulation condensation and recovery and ozone disinfection system, mixed gas and ozone residual emission system, damage-free cleaning and efficient disinfection and sterilization at room temperature are achieved.
It has achieved non-destructive cleaning and efficient disinfection and sterilization of medical protective clothing and other items that are not under high stress strength and cannot withstand high temperatures, reducing usage costs and reducing medical waste, and is non-toxic and harmless, environmentally friendly and healthy.
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Figure CN112023097B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medical devices, and in particular to an integrated cabinet-type medical cleaning and disinfecting machine. Background Art
[0002] From the existing medical cleaning equipment, high-power, large-capacity industrial washing machines are generally used. During the cleaning process, the high-intensity friction between clothes, clothes and the cylinder, clothes and detergent is used to remove dirt. When the high-intensity friction acts on the clothes, it will naturally produce high-intensity pulling or tension on the materials and structures inside the clothes. Therefore, if an industrial washing machine is used to wash medical protective clothing containing components such as non-woven fabrics, polyethylene, polypropylene, and structural adhesives, it will be completely destructive and cannot be used at all because its ability to withstand the external force and friction of mechanical stirring is very weak.
[0003] As for the existing disinfection equipment after cleaning, it can be divided into the following three types according to the different methods of disinfection and sterilization:
[0004] 1. Physical type: mainly equipment that uses high temperature, high-energy rays and light to kill viruses and bacteria, including hot air sterilizers, thermal radiation sterilizers, high-temperature steam sterilizers, boiling sterilizers, pressure steam sterilizers, ultraviolet sterilizers, high-energy electron linear accelerators, cobalt-60 gamma source irradiation equipment, etc.;
[0005] 2. Chemical type: mainly uses chemical agents to kill viruses and bacteria, including ethylene oxide sterilizer, formaldehyde sterilizer, ozone sterilizer, hydrogen peroxide sterilizer, peracetic acid sterilizer, glutaraldehyde sterilizer, etc.
[0006] 3. Hybrid type: It is a device that uses physical and chemical methods to kill viruses and bacteria in the same device. Common ones include ultraviolet disinfection + ozone disinfection.
[0007] Although the above disinfection and sterilization equipment has different principles and structures, and the cost, location and duration of use are different, the disinfection and sterilization effect is often obvious, especially when physical and chemical methods such as far infrared, ultraviolet, and ozone are used to disinfect together, the disinfection and sterilization effect is often very good, and it can completely achieve non-toxic and sterile. Of course, the existing disinfection and sterilization equipment also has certain limitations, which are mainly reflected in the following three aspects:
[0008] 1. Damage to performance: For medical protective clothing, latex medical supplies, plastic tableware and other items containing components such as non-woven fabrics, polyethylene, polypropylene, structural adhesives, etc., existing disinfection and sterilization equipment often causes adverse consequences such as high-temperature deformation, discoloration, oxidation and even aging and decomposition;
[0009] 2. Harmful environment: Chemical disinfectants used in existing disinfection and sterilization equipment, such as ethylene oxide, formaldehyde, glutaraldehyde, etc., are often health killers. High concentrations or long-term low-concentration exposure can easily cause inflammation and lesions in the upper respiratory tract, skin, eyes, and nasal mucosa, and symptoms such as coughing, dry throat, chest pain, increased mucosal secretions, fatigue, nausea, etc. Most of them are listed as dangerous carcinogens, and direct discharge will cause environmental pollution, which is not in line with the current health and environmental protection concept;
[0010] 3. Restricted places: For factory disinfection of medical protective clothing and latex medical products containing non-woven fabrics, polyethylene, polypropylene, and structural adhesive components, ethylene oxide, high-energy electron linear accelerators, cobalt-60 gamma source irradiation, etc. are currently the main methods used. However, the above-mentioned disinfection equipment are all special equipment. They are not only large in size, but also require strict and complex use environments and operating procedures. They are only suitable for large-scale factory disinfection, and cannot be used for disinfection of small batches or sporadic items in hospitals.
[0011] It is precisely because of the above-mentioned limitations of existing medical cleaning and disinfection equipment that it is difficult to carry out non-destructive cleaning and effective disinfection and sterilization of medical protective clothing after use, so that medical protective clothing can only be used once, and it is difficult to convert it into medical protective clothing that can be used repeatedly. Summary of the invention
[0012] In order to overcome the shortcomings of existing medical cleaning and disinfection equipment, the present invention provides a cabinet machine with a built-in refrigeration compressor, which can carry out non-destructive cleaning and effective disinfection and sterilization of clothes including medical protective clothing at normal temperature and pressure (25±5℃, 1 atmosphere). The basic working principle of the machine is: the cleaning and disinfection liquid is sprayed on the clothes to be cleaned and disinfected, or pumped into an ultrasonic cleaning tank containing the items to be cleaned and disinfected, and after continuous or intermittent atomization spray cleaning and disinfection, the cleaning and disinfection liquid is pumped back to the storage tank by a recovery pump, and then the mixed gas in the cleaning and disinfection machine is circulated, condensed and liquefied, and the cleaning and disinfection liquid in the mixed gas is recovered. After continuous condensation, liquefaction and recovery in a continuous cycle until the concentration of the cleaning and disinfection liquid in the mixed gas is equal to the value set by the system, the system automatically or manually selects to start the ozone generator according to the characteristics of the cleaning items, and uses ozone to carry out cooperative disinfection of the clothes for a certain period of time to remove odors. After the cleaning and disinfection operation time automatically set or manually set by the system is completed, the purified air is finally sucked into the cabinet through the mixed gas and ozone residual exhaust system, and the cleaning and disinfection liquid and ozone residue in the mixed gas in the cabinet are circulated and diluted, and then discharged outside the machine until the cleaning and disinfection liquid and ozone residue in the cabinet are reduced to near zero, that is, all cleaning and disinfection operations are completed.
[0013] The medical cleaning and disinfection work completed by the present invention is a weak power operation under normal temperature and pressure, without mechanical strong rolling stirring and high temperature and high pressure. This can achieve non-destructive cleaning for items with low force strength and high temperature intolerance, such as medical protective clothing containing components such as non-woven fabrics, polyethylene, polypropylene, structural adhesives, latex medical items, etc., while completing efficient and thorough disinfection and sterilization operations. In addition, the use of non-toxic and harmless cleaning and disinfection liquid and ozone that can be decomposed into oxygen in a short time for coordinated disinfection can achieve non-toxic and low-residue emissions, no harm to human health, no pollution to the use environment, and can be conveniently installed in the doctor and nurse dressing room of the hospital and other application places as needed.
[0014] In order to achieve the above-mentioned functional characteristics, the technical solution adopted by the present invention is: the cleaning and disinfection machine has an integrated cabinet appearance, a refrigeration compressor is installed inside, the cabinet is in a sealed state at normal temperature and pressure, and is internally integrated with an atomizing spray and ultrasonic cleaning and disinfection system, a mixed gas circulation condensation recovery and ozone disinfection system, a mixed gas and ozone residual emission system and an intelligent control circuit system, which can realize automatic, complete and controllable cleaning, disinfection and sterilization work. The specific working process is as follows.
[0015] First, start the atomizing spray and ultrasonic cleaning and disinfection system: use a spray pressure pump to atomize and spray the cleaning and disinfection liquid onto the clothes or pump it into the ultrasonic cleaning and disinfection tank, and set the corresponding continuous or interval operation time to ensure the cleaning and disinfection effect; when the spray liquid accumulation container is full or the ultrasonic cleaning and disinfection time expires, the system automatically starts the recovery pump to draw the accumulated cleaning and disinfection liquid or the used cleaning and disinfection liquid in the ultrasonic tank back to the storage tank, completing the first operation process of the cleaning and disinfection machine.
[0016] The second step is to start the mixed gas circulation condensation recovery and ozone disinfection system: after completing the first operation process, the cabinet is filled with a high concentration of cleaning and disinfecting liquid mixed gas, and there are also a lot of liquid cleaning and disinfecting liquid attached to the inside and surface of the clothes being cleaned and disinfected. For this reason, the fan and refrigeration compressor are started to circulate and condense the mixed gas in the cabinet continuously, so that the mixed gas flows through the evaporator in a low-temperature state. The cleaning and disinfecting liquid vapor in the mixed gas is naturally condensed and liquefied due to the cold, and then gathered through the collecting pipe and flowed into the cleaning and disinfecting liquid storage tank. This cycle is repeated continuously until the cleaning and disinfecting liquid content in the mixed gas is lower than the system setting value, and the refrigeration compressor stops running, thereby realizing the maximum recovery of the cleaning and disinfecting liquid, and the clothes being cleaned and disinfected are also dried at the same time. After that, according to the antioxidant properties of the cleaning items, the system automatically or manually chooses to start the ozone generator, and uses ozone to carry out coordinated disinfection and sterilization of the clothes for a certain period of time to remove odors.
[0017] Finally, start the mixed gas and ozone residual emission system: After the above operation process is completed, the mixed gas in the cleaning and disinfection machine and the clothes are often mixed with trace amounts of cleaning and disinfection liquid and ozone residues. In order to eliminate the residues, the system is set to automatically start the fan to directly suck the purified external air into the cleaning and disinfection machine, and then discharge it outside the machine after internal circulation and dilution. The extremely small amount of cleaning and disinfection liquid and ozone contained in the exhaust gas is harmless to the human body and will not cause pollution to the environment.
[0018] Intelligent control circuit system: The system consists of a power module, an input module, a detection module, a data processing module and a control circuit module. The signal transmission relationship between the circuit modules is as follows: the power module circuit provides voltage stabilization, rectification and overload protection for the whole machine circuit; the input module circuit inputs the corresponding data signal to the microprocessor, and the microprocessor also feeds back the corresponding data signal and displays it on the touch LCD screen; the detection module circuit transmits the real-time data signal of each detection sensor to the microprocessor; the microprocessor in the data processing module circuit is the core component of the whole machine intelligent control circuit, responsible for the programmed data calculation and control of the whole machine; the control circuit module circuit directly drives the corresponding electrical components of the atomizing spray and ultrasonic cleaning and disinfection system, the mixed gas circulation condensation recovery and ozone disinfection system, the mixed gas and ozone residual emission system and other auxiliary electrical components to open, close, run, stop and other actions according to the command signal sent by the microprocessor, and at the same time feeds back the real-time voltage, current and other data signals of each running electrical component to the microprocessor, providing a basis for the microprocessor to monitor the operation of the whole machine and adjust the parameters in real time.
[0019] Compared with the prior art equipment, the beneficial effects of the present invention are: it makes up for the shortcomings of the existing medical cleaning and disinfection equipment, fills the gap in medical weak-power cleaning and disinfection equipment at normal temperature and pressure, and can perform non-destructive cleaning and disinfection on clothing with low force strength and intolerant to high temperatures, including daily cleaning and disinfection of medical protective clothing containing non-woven fabrics, polyethylene, polypropylene, and structural adhesive components, latex medical supplies, and plastic tableware, etc., providing a simple, efficient, low-cost, healthy and environmentally friendly cleaning and disinfection equipment for repeated use of medical protective clothing, reducing the cost of using medical protective clothing, and reducing medical waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings required for describing the embodiment will be briefly introduced below. Obviously, although the drawings in the following description are schematic diagrams of the principle structure of the present invention rather than specific product structure embodiments, for ordinary technicians in this field, without paying any creative labor, they can obtain the structural diagram of the actual product or the modified principle structure diagram through simple transformation and adjustment based on these principle structure diagrams.
[0021] Figure 1 Schematic diagram of integrated cabinet-type medical cleaning and disinfection machine;
[0022] Figure 2 Schematic diagram of the principle structure of the integrated cabinet-type medical cleaning and disinfection machine;
[0023] Figure 3 Schematic diagram of atomization spray and ultrasonic cleaning and disinfection system;
[0024] Figure 4 Schematic diagram of mixed gas circulation condensation recovery and ozone disinfection system;
[0025] Figure 5 Schematic diagram of the mixed gas and ozone residual emission system;
[0026] Figure 6 Intelligent control circuit system composition structure block diagram;
[0027] Figure 7 Schematic diagram of built-in movable spray cleaning and disinfection hanging clothes rack;
[0028] Figure 8 Schematic diagram of the planar structure of atomizing spray holes and air jet holes.
[0029] In the accompanying drawings, the names of the components represented by the reference numerals are as follows:
[0030] 1-cabinet, 2-sealed door, 3-touch LCD screen, 4-air inlet, 5-exhaust pipe, 6-cleaning and disinfecting liquid storage tank, 7-infusion main pipe, 8-spray pressure pump, 9-infusion solenoid valve, 10-atomizing spray branch pipe, 11-atomizing spray hole, 12-hanging hanger, 13-ultrasonic cleaning tank input pipe, 14-ultrasonic generator cleaning tank, 15-discharge pipe, 16-liquid discharge and mixed gas output hole, 17-recovery pipe, 18-recovery solenoid valve, 19-recovery main pipe, 20-filter, 21-recovery pump, 22-cleaning and disinfecting liquid storage tank liquid level concentration float sensor, 23-gas transmission main solenoid valve, 24-external wall condenser solenoid valve, 25-external wall condenser output pipe solenoid valve, 26-fan, 27-refrigeration compressor, 28-gas transmission main pipe, 29-gas input hole, 30-jet hole, 31-mixed gas circuit main pipe, 32-steam , 33-cleaning and disinfecting liquid recovery pipe, 34-capillary tube, 35-refrigeration circuit main pipe, 36-outer wall condenser, 37-temperature sensor, 38-inner wall condenser solenoid valve A, 39-inner wall condenser solenoid valve B, 40-inner wall condenser, 41-cleaning and disinfecting liquid sensor, 42-ozone generator, 43-air input port switch, 44-mixed gas discharge solenoid valve, 45-air purifier, 46-hose, 47-three-way solenoid valve switch, 48-movable suspension hook. DETAILED DESCRIPTION
[0031] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention. Of course, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0032] In the description of the present invention, it is necessary to understand that normal temperature refers to 25±5°C, normal pressure refers to 1 atmosphere, and terms such as "inside", "outside", "upper", "lower", "middle", "front", and "back" indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components referred to must have a specific direction or must be operated in a specific direction, and therefore should not be understood as limitations on the present invention.
[0033] It is particularly important to clarify that the cleaning and disinfecting liquid in this specific embodiment uses 70%-75% medical ethanol, which is not only a very good and effective medical disinfectant, but also can be used for short-term atomization spraying of medical protective clothing, latex medical articles, etc. containing components such as non-woven fabrics, polyethylene, polypropylene, structural adhesives, etc., without obvious performance damage, and trace residual emissions are non-toxic and pollution-free. It is the preferred cleaning and disinfecting liquid applicable to the present invention, but this is not a limitation on the scope of selection of cleaning and disinfecting liquids applicable to the patent of this invention. All equivalent principle structure or equivalent process changes made using the contents of the specification and drawings of the present invention, including using other cleaning and disinfecting liquids with performance similar to or better than 70%-75% medical ethanol, to replace the 70%-75% medical ethanol cleaning and disinfecting liquid used in the examples of this disclosure, are within the scope of the general description of the present invention and the corresponding patent rights protection.
[0034] See also Figure 1 As shown in the schematic diagram of the integrated cabinet-type medical cleaning and disinfecting machine, the present invention is an integrated cabinet-type medical cleaning and disinfecting machine, wherein a compartment sealing door 2 and a touch liquid crystal display screen 3 are installed at the front of the cabinet 1, and an air intake port 4 and an exhaust pipe port 5 are inlaid on the side (rear), wherein the cabinet 1 can be modular, and in addition to the main cabinet equipped with components such as fans and compressors, other cabinets can be combined and expanded through components such as upper, middle and lower fastening screws, silicone sealing rings, connecting hoses, circuit plugs and sockets, so as to solve the problem of inconvenient transportation and installation of large-capacity cabinets.
[0035] Figure 2 Schematic diagram of the principle structure of the integrated cabinet medical cleaning and disinfection machine. This diagram is actually Figure 3 , Figure 4 , Figure 5 , Figure 7 and Figure 8 The summary integration diagram contains Figure 3The atomizing spray and ultrasonic cleaning and disinfection system shown, Figure 4 The mixed gas circulation condensation recovery and ozone disinfection system shown, Figure 5 The mixed gas and ozone residual emission system shown, Figure 7 The built-in movable spray cleaning and disinfection hanging rack shown Figure 8 The schematic diagram of the planar structure of the atomizing spray hole and the air jet hole shown shows the structural relationship and operating principle of the above-mentioned functional systems from the perspective of system assembly.
[0036] Figure 3 Schematic diagram of the atomizing spray and ultrasonic cleaning and disinfection system, which is expressed in the order in which the cleaning and disinfecting liquid flows through each component or space (the flow direction is shown by the arrow in the figure). The components of the system and their connection relationship are: the discharge port of the cleaning and disinfecting liquid storage tank 6 is connected to the infusion main pipe 7, the infusion main pipe 7 is connected to the liquid inlet of the spray pressure pump 8, the liquid outlet of the spray pressure pump 8 is connected to the liquid inlet of the infusion solenoid valve 9, the liquid outlet of the infusion solenoid valve 9 is connected to the liquid inlet of each atomizing spray branch pipe 10, the liquid outlet of the atomizing spray branch pipe 10 is connected to each atomizing spray hole 11 and each hanging hanger 12, which is connected to each divided space in the cabinet 1, and the other part of the atomizing spray branch pipe The liquid outlet of 10 is connected to the ultrasonic cleaning tank input pipe 13, which is communicated with the ultrasonic generator cleaning tank 14. The discharge pipe 15 is connected to the accumulated liquid discharge and mixed gas output hole 16. Each accumulated liquid discharge and mixed gas output hole 16 is connected to the recovery pipe 17, and then connected to the liquid inlet of the recovery solenoid valve 18. The liquid outlet of the recovery solenoid valve 18 is connected to the recovery main pipe 19, and is connected to the liquid inlet of the filter 20 through the recovery main pipe 19. The liquid outlet of the filter 20 is connected to the liquid inlet of the recovery pump 21. The liquid outlet of the recovery pump 21 is connected to the recovery input port of the cleaning and disinfecting liquid storage tank 6. The cleaning and disinfecting liquid storage tank liquid level and concentration float sensor 22 floats on the liquid surface of the cleaning and disinfecting liquid storage tank 6.
[0037] The system is the first operating system started and operated by the present invention, and its operating process is: through the touch LCD display screen 3 on the cabinet 1, the spray pressure pump 8 and the infusion solenoid valve 9 are automatically or manually started, and the 70%-75% medical ethanol disinfectant in the cleaning and disinfection liquid storage tank 6 enters the atomizing spray branch pipes 10 or the ultrasonic cleaning tank input pipe 13 in the cabinet 1 through the infusion main pipe 7, the spray pressure pump 8 and the infusion solenoid valve 9. Under the action of the pump pressure, the atomizing spray hole 11 or the ultrasonic cleaning tank input pipe 13 starts to atomize spray or input ethanol disinfectant, and the clothes in the hanging hanger 12 or the ultrasonic generator cleaning tank 14 are cleaned and disinfected. After the set atomizing spray cleaning and disinfection time is reached, the spray pressure pump 8 and the infusion solenoid valve 9 are closed, and the ethanol disinfectant is no longer transported into the cabinet 1. During the setting of continuous or intermittent atomization spraying and ultrasonic cleaning and disinfection, and after the cleaning and disinfection time is up, the recovery solenoid valve 18 and the recovery pump 21 are turned on and run, and the ethanol effluent and the ethanol disinfectant in the ultrasonic generator cleaning tank 14 are automatically pumped back to the cleaning and disinfection liquid storage tank 6 through the discharge pipe 15, the effluent discharge and mixed gas output hole 16, the recovery pipe 17, the recovery solenoid valve 18, the recovery main pipe 19, the filter 20, and the recovery pump 21. When the ethanol accumulated residual liquid in the cabinet 1 or the ethanol disinfectant in the ultrasonic generator cleaning tank 14 is completely pumped back to the cleaning and disinfection liquid storage tank 6, the recovery solenoid valve 18 is closed and the recovery pump 21 is stopped. During this period, the liquid level and concentration change information of the cleaning and disinfection liquid storage tank 6 is output through the cleaning and disinfection liquid storage tank liquid level concentration float sensor 22, and the first operation process of atomization spraying and ultrasonic cleaning and disinfection is completed.
[0038] Figure 4 The mixed gas circulation condensation recovery and ozone disinfection system shown includes a mixed gas ozone circulation subsystem and a refrigerant circulation subsystem.
[0039] Mixed gas ozone circulation subsystem: It is described in the order in which the mixed gas and ozone flow through each component or space (the flow direction is shown by the arrow in the figure). The components of the system and their connection relationship are as follows: the air outlet of the main gas transmission solenoid valve 23 is connected to the air inlet of the evaporator 32, a temperature sensor 37 is installed in the evaporator 32, the air outlet of the evaporator 32 is connected to the air inlet of the fan 26, the condensate collection output port of the evaporator 32 is connected to the liquid inlet of the cleaning and disinfection liquid recovery pipe 33, the liquid outlet of the cleaning and disinfection liquid recovery pipe 33 is connected to the cleaning and disinfection liquid storage tank 6, and the outlet of the fan 26 is connected to the cleaning and disinfection liquid storage tank 6. The air outlet is equipped with a cleaning and disinfecting liquid sensor 41 and is connected to the air inlet of the ozone generator 42. The air outlet of the ozone generator 42 is connected to the gas main pipe 28. The gas main pipe 28 is provided with a gas input hole 29 leading to the internal space of the cabinet 1. At the same time, multiple branches are provided on the gas main pipe 28 to be connected to the jet hole 30 and the hanging hanger 12. The accumulated liquid discharge and mixed gas output hole 16 is connected to the air inlet of the mixed gas circuit main pipe 31. The air outlet of the mixed gas circuit main pipe 31 is connected to the air inlet of the gas main solenoid valve 23, thereby forming a pipeline space for the closed circulation of the mixed gas and ozone.
[0040] Refrigerant circulation subsystem: It is described in the order in which the refrigerant flows through each component or space (the flow direction is shown by the arrow in the figure). The components of the system and their connection relationship are as follows: the refrigerant in the refrigeration compressor 27 is divided into two output pipes, one of which is the refrigerant output pipe in the refrigeration compressor 27 connected to the liquid inlet of the outer wall condenser solenoid valve 24, the liquid outlet of the outer wall condenser solenoid valve 24 is connected to the liquid inlet of the condenser pipe in the outer wall condenser 36, the liquid outlet of the condenser pipe in the outer wall condenser 36 is connected to the liquid inlet of the outer wall condenser output pipe solenoid valve 25, and the liquid outlet of the outer wall condenser output pipe solenoid valve 25 is connected to the liquid inlet of the capillary tube 34; the other is the refrigerant output pipe in the refrigeration compressor 27 connected to the inner wall condenser solenoid valve A 38 and the inner wall condenser solenoid valve B 39, and then passes through the inner wall condenser solenoid valve B The liquid outlet of 39 is connected to the liquid inlet of the condenser tube in the inner wall condenser 40, and the liquid outlet of the condenser tube in the inner wall condenser 40 is connected to the liquid inlet of the capillary tube 34; the liquid outlet of the capillary tube 34 is connected to the liquid inlet of the refrigerant tube in the evaporator 32, and the liquid outlet of the refrigerant tube in the evaporator 32 is connected to the liquid inlet of the refrigerant circuit main pipe 35, and the liquid outlet of the refrigerant circuit main pipe 35 is connected to the refrigerant input pipe of the refrigeration compressor 27, thereby forming a pipeline space for closed circulation of refrigerant; wherein the inner wall and outer wall of the cabinet 1 are made of metal sheet material with good thermal conductivity, and the inner and outer walls are isolated by insulating material, the outer wall condenser 36 is directly close to the inner side of the outer wall plate of the cabinet 1; the inner wall condenser 40 is directly close to the outer side of the inner wall plate of the cabinet 1.
[0041] The operating process of the system is:
[0042] Condensation cycle of mixed gas in cabinet 1 and coordinated disinfection with ozone: when the recovery pump 21 of the first operation process stops running, the main gas transmission solenoid valve 23, the outer wall condenser solenoid valve 24 and the outer wall condenser output pipe solenoid valve 25 in cabinet 1 are opened, and at the same time, the fan 26 and the refrigeration compressor 27 are started and run. Under the pressure of the fan 26, the mixed gas in cabinet 1 is input into each divided space in cabinet 1 along the gas transmission main pipe 28 through the gas input hole 29, the jet hole 30 and the hanging hanger 12, and then discharged through each accumulated liquid discharge and the mixed gas output hole 16, and transported to the evaporator 32 along the mixed gas circuit main pipe 31. Because the mixed gas encounters resistance and is cooled, the ethanol gas and water vapor in the mixed gas are condensed, liquefied and gathered, and are returned to the evaporator 32 through the cleaning disinfectant. The collecting pipe 33 flows back to the cleaning and disinfecting liquid storage tank 6, thereby realizing the post-use recovery of part of the 70%-75% ethanol disinfectant; after the condensation and recovery of part of the 70%-75% ethanol disinfectant, the ethanol and water vapor content of the mixed gas is greatly reduced, and under the action of the fan 26, it is input into each space in the cabinet 1 through the gas main pipe 28 again, and the mixed gas therein is diluted again, and the mixed gas carrying part of the 70%-75% ethanol disinfectant remaining therein is discharged again through each accumulated liquid discharge and mixed gas output hole 16, and is transported to the evaporator 32 along the mixed gas circuit main pipe 31, and part of the 70%-75% ethanol disinfectant therein is condensed and recovered again, and then enters the next cycle, and the cycle is repeated continuously.
[0043] Refrigerant circulation: The refrigerant enters the evaporator 32 through the refrigeration compressor 27, the outer wall condenser solenoid valve 24, the outer wall condenser 36, the outer wall condenser output pipe solenoid valve 25, and the capillary tube 34. After absorbing heat through the cycle, it returns to the compressor 27 along the refrigerant circuit main pipe 35, and then enters the evaporator 32 through the outer wall condenser solenoid valve 24, the outer wall condenser 36, the outer wall condenser output pipe solenoid valve 25, and the capillary tube 34. After absorbing heat again, it returns to the refrigeration compressor 27 along the refrigerant circuit main pipe 35, and the cycle repeats continuously. When the temperature sensor 37 detects that the temperature of the mixed gas input to the evaporator 32 is lower than the lower limit value set by the system (such as 20°C), in order to prevent the mixed gas temperature from being too low, causing the volatilization rate of the 70%-75% ethanol disinfectant in the cabinet 1 to decrease, the system automatically closes the outer wall condenser solenoid valve 24 and the outer wall condenser output pipe solenoid valve 25, stops the operation of the outer wall condenser 36, and opens the inner wall condenser solenoid valve A 38 and the inner wall condenser solenoid valve B 39 at the same time, starts the inner wall condenser 40, and heats up the mixed gas temperature in the cabinet 1 through the heat released by the inner wall condenser 40 and the heat generated by the operation of the fan 26 and the refrigeration compressor 27. When the mixed gas temperature flowing through the evaporator 32 reaches the upper limit value set by the system (such as 30°C), the system automatically closes the inner wall condenser solenoid valve A 38 and the inner wall condenser solenoid valve B 39, the mixed gas in the cabinet 1 is no longer heated by the inner wall condenser 40, and at the same time, the outer wall condenser solenoid valve 24 and the outer wall condenser output pipe solenoid valve 25 are opened, and the outer wall condenser 36 is enabled to perform system cooling and heat dissipation.
[0044] The inner and outer walls of the cabinet 1 are made of metal materials with good thermal conductivity, such as stainless steel thin plates, and the inner and outer walls are isolated with insulating materials such as polyurethane rigid foam. The outer wall condenser 36 is directly attached to the inner side of the outer wall steel plate of the cabinet 1 to enhance the heat dissipation conducted to the outside of the cabinet 1 through the outer wall stainless steel plate; the inner wall condenser 40 is directly attached to the outer side of the inner wall stainless steel plate of the cabinet 1 to heat the mixed gas in the cabinet 1 through the heat conduction effect of the inner wall stainless steel plate, ensuring that the temperature of the mixed gas during the circulating condensation process is always within the set normal temperature range.
[0045] The mixed gas in the cabinet 1 and the refrigerant in the refrigeration compressor 27 circulate continuously over and over again, and the 70%-75% ethanol in the mixed gas is continuously condensed, liquefied and recovered, and the ethanol concentration of the mixed gas in the cabinet 1 can be reduced to a very low level. When the cleaning and disinfecting liquid sensor 41 detects that the ethanol concentration in the circulating mixed gas is lower than the system setting value (should be much less than 3.3%, such as 0.3%), the refrigeration compressor 27 is turned off, and the system stops the mixed gas condensation and liquefaction recovery operations. At the same time, according to the antioxidant characteristics of the clothes to be cleaned and disinfected, the system automatically or manually selectively starts the ozone generator 42 to perform ozone coordinated disinfection on the cleaned and disinfected clothes to eliminate odors. When the ozone disinfection time automatically or manually set by the system expires, the system automatically turns off the ozone generator 42, and the mixed gas circulation condensation recovery and ozone disinfection operations are completed.
[0046] Figure 5 The mixed gas and ozone residual emission system shown in the figure is described in the order in which the mixed gas and ozone residual flow through each component or space (the flow direction is shown by the arrow in the figure). The components of the mixed gas and ozone residual emission system and their connection relationship are: the air inlet of the air input port switch 43 is connected to the outdoor air, the air outlet of the air input port switch 43 is connected to the air inlet of the air purifier 45, the air outlet of the air purifier 45 is connected to the air inlet of the fan 26, the air outlet of the fan 26 is installed with a cleaning and disinfecting liquid sensor 41, the air outlet of the fan 26 is connected to the air inlet of the gas main pipe 28, the gas main pipe 28 is provided with a gas input hole 29, and the gas input hole 29 is communicated with the internal space of the cabinet 1, the gas main pipe 28 is also connected with each branch pipe arranged between the inner and outer walls of the cabinet 1, each branch pipe is connected with the corresponding jet hole 30 and the air inlet of the hose of the hanging hanger 12, and then passes through the internal space of the cabinet 1, the internal space of the cabinet 1 is connected with the air inlet of the mixed gas circuit main pipe 31 through the accumulated liquid discharge and mixed gas output hole 16, the air outlet of the mixed gas circuit main pipe 31 is connected with the air inlet of the mixed gas discharge solenoid valve 44, the air outlet of the mixed gas discharge solenoid valve 44 is connected with the air inlet of the exhaust pipe port 5, and the air outlet of the exhaust pipe port 5 is communicated with the outdoor air, thereby forming a discharge system that is closed inside the machine and open outside the machine.
[0047] The operation process is as follows: when the mixed gas circulation condensation recovery and ozone disinfection operations are completed, the refrigeration compressor 27 and the gas supply main solenoid valve 23 are closed, and the air input port switch 43 and the mixed gas discharge solenoid valve 44 are opened at the same time. Under the negative pressure generated by the fan 26, the external air is input into each divided space in the cabinet 1 through the air input port switch 43, the air purifier 45, the gas supply main pipe 28, the gas input hole 29, the jet hole 30, and the hanging hanger 12, and then discharged out of the machine through the accumulated liquid discharge and the mixed gas output hole 16, the mixed gas circuit main pipe 31, the mixed gas discharge solenoid valve 44, and the exhaust pipe port 5. In this way, the external purified air is continuously inhaled to dilute and discharge the residual mixed gas in the cabinet 1, and the ethanol concentration of the mixed gas in the cabinet 1 will gradually decrease to near zero. When the cleaning and disinfecting liquid sensor 41 detects that the ethanol concentration in the circulating mixed gas is lower than the system set value (such as 0.1%), the fan 26, the air input port switch 43 and the mixed gas discharge solenoid valve 44 are closed. At this point, all cleaning and disinfection operations are completed, and the corresponding working status and values are displayed on the touch LCD screen 3. The relevant operating status and data can be transmitted to the network through the intelligent control circuit system. The operator can view the cleaning and disinfection status through the PC client or the APP mobile client, and can perform corresponding operation control.
[0048] Figure 6 The intelligent control circuit system composition structure block diagram shown in the figure shows the composition structure of the built-in intelligent control circuit system of the present invention in the form of a block diagram. The corresponding functional modules include: a power module, an input module, a detection module, a data processing module and a control circuit module. The unidirectional signal transmission between the modules is shown by the unidirectional arrow in the figure, and the bidirectional signal transmission is shown by the bidirectional arrow in the figure. The corresponding signal transmission relationship is: the power module circuit provides voltage stabilization, rectification and overload protection for the whole circuit; the input module circuit inputs the corresponding data signal to the microprocessor, and the microprocessor also feeds back the corresponding data signal and displays it on the touch LCD screen; the detection module circuit The real-time data signal of each detection sensor is transmitted to the microprocessor; the microprocessor in the data processing module circuit is the core component of the intelligent control circuit of the whole machine, and is responsible for the programmed data calculation and control of the whole machine; the control circuit module circuit directly drives the corresponding electrical components of the atomizing spray and ultrasonic cleaning and disinfection system, the mixed gas circulation condensation recovery and ozone disinfection system, the mixed gas and ozone residual emission system and other auxiliary electrical components to open, close, run, stop and other actions according to the command signal sent by the microprocessor, and at the same time, the real-time voltage, current and other data signals of each running electrical component are fed back to the microprocessor, providing a basis for the microprocessor to monitor the operation of the whole machine and adjust the parameters in real time.
[0049] The composition and functions of each circuit module are as follows:
[0050] Power supply module: including a power switch circuit, a rectifier circuit adapted to the microprocessor and an overload protection circuit, which provides power supply guarantee for the safe and stable operation of the whole machine of the present invention.
[0051] Input module: This module enables the whole machine of the present invention to realize human-computer communication, including functional circuits such as touch LCD display, QR code scanning input, keyboard and USB input, portrait recognition input, voice data input, network data input, etc. Through the above functional circuits, the compiled whole machine operation program can be input into the microprocessor and memory to ensure the intelligent operation of the whole machine, and provide support for the user in subsequent operations such as storing clothes, selecting functions, setting parameters, checking operation, taking out clothes, etc.
[0052] Detection module: During the operation of the whole machine of the present invention, it is necessary to detect relevant data in real time through various sensors, and transmit the corresponding detection data in real time to the microprocessor. The microprocessor modulates or determines the corresponding parameters of the running program in real time according to the relevant detection data to achieve the best functional effect. The relevant detection circuits include cleaning and disinfection liquid concentration detection, liquid level detection, mixed gas concentration detection, ozone concentration detection, voltage and current detection, temperature and humidity detection, cabinet door opening and closing state detection and network state detection.
[0053] Data processing module: including a microprocessor, a memory and a timer / counter. This module is the core functional module of the intelligent operation of the whole machine of the present invention. It has a built-in whole machine operation program and can be upgraded online through the network. Through this module, operation instructions can be issued to the control circuit immediately and effectively, thereby ensuring the normal, orderly and controllable operation of the atomization spray and ultrasonic cleaning and disinfection system, the mixed gas condensation recovery and ozone disinfection system, the mixed gas and ozone residual emission system, the communication interface and other auxiliary electrical components, and implementing overall control. As for its built-in operation program, it needs to be compiled according to the above-mentioned whole machine operation process and requirements of the present invention.
[0054] Control circuit module: After receiving the microprocessor instructions, this circuit directly drives the atomizing spray and ultrasonic cleaning and disinfection system, the mixed gas condensation recovery and ozone disinfection system, the mixed gas and ozone residual emission system, the communication interface and other auxiliary electrical components to perform opening, closing, running, stopping and other operating actions. At the same time, the real-time voltage, current and other status data of each running electrical component are fed back to the microprocessor, providing a basis for the microprocessor to monitor the operation of the whole machine and adjust the parameters in real time.
[0055] The electrical components of the atomizing spray and ultrasonic cleaning and disinfection system driven by the control circuit module include: a spray pressure pump 8 motor, an infusion solenoid valve 9, solenoid valves of each atomizing spray branch pipe 10, an ultrasonic generator cleaning tank 14, a recovery solenoid valve 18, and a recovery pump 21 motor.
[0056] The electrical components of the mixed gas condensation recovery and ozone disinfection system driven by the control circuit module include: a fan 26 motor, a refrigeration compressor 27 motor, a gas transmission main solenoid valve 23, an outer wall condenser solenoid valve 24 and an outer wall condenser output pipe solenoid valve 25, an inner wall condenser solenoid valve A 38, an inner wall condenser solenoid valve B 39, and an ozone generator 42.
[0057] The electrical components of the mixed gas and ozone residual emission system driven by the control circuit module include: a gas transmission main electromagnetic valve 23, a fan 26 motor, an air input port switch 43 and a mixed gas discharge electromagnetic valve 44.
[0058] The communication interface electrical components driven by the control circuit module include: PC network port and mobile APP port.
[0059] Other auxiliary electrical components driven by the control circuit module include: electronic door locks, microphones, speakers, LED lighting and signal lights, and QR code printers.
[0060] Figure 7 The built-in movable spray cleaning and disinfecting hanging hanger shown is a movable hanger designed for hanging medical protective clothing or other large clothes. The hanging hanger 12 is connected to a three-way solenoid valve switch 47 arranged on the inner wall of the cabinet 1 through a hose 46, and is communicated with an ethanol delivery pipeline and a mixed gas delivery pipeline. The main body of the hanging hanger 12 is a hollow stainless steel or polyester pipe, and a movable hanging hook 48 is arranged on it. When hanging or taking clothes, it can be hung or taken down from the corresponding hanging position in the cabinet 1. A plurality of atomizing spray holes 11 are opened on the main body of the hanging hanger 12 for ethanol cleaning and disinfecting liquid to spray and disinfect from the inside of the hanging hanger 12 to the outside, that is, to clean and disinfect the inside of the hung clothes. After the spraying operation is completed, the system controls the three-way solenoid valve switch 47 to close the ethanol port and open the mixed gas ventilation port, and the jet hole 30 thereon sprays out the cooled mixed gas so as to dry the inside of the hung clothes and reduce the residual concentration of ethanol and ozone.
[0061] Figure 8 The schematic diagram of the plane structure of the atomizing spray hole and the air jet hole shows the plane nesting structure relationship of the atomizing spray hole and the air jet hole, wherein the atomizing spray hole 11 is located at the center of the nesting structure, and the aperture is fine and dense, which is convenient for the atomizing spray of the cleaning disinfectant, and the air jet hole 30 surrounds the periphery of the atomizing spray hole 11, and the aperture is large and sparse, which is convenient for the circulation of the mixed gas. The atomizing spray hole 11 is nested in the air jet hole 30, which can reduce the number of openings on the inner wall of the cabinet 1, and is convenient for processing and installation.
[0062] The above-mentioned embodiments or examples described in this specification mean that the specific features, structures, materials or characteristics of the present invention are included in at least one embodiment or example of the present invention, and the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, other material varieties, specifications, sizes, positions, quantities, etc. given in the embodiments can be reasonably adjusted according to different application scenarios, and the corresponding adjustments and changes are within the scope of the general description of the present invention and the corresponding patent rights protection.
Claims
1. An integrated cabinet-type medical cleaning and disinfecting machine, comprising a cabinet (1), a sealed door (2), a touch liquid crystal display screen (3), an air intake port (4), and an exhaust pipe port (5), wherein: The machine is equipped with an atomizing spray and ultrasonic cleaning and disinfection system, a mixed gas circulation condensation recovery and ozone disinfection system, a mixed gas and ozone residual emission system and an intelligent control circuit system; the atomizing spray and ultrasonic cleaning and disinfection system has components and connection relationships as follows: the discharge port of the cleaning and disinfection liquid storage tank (6) is connected to the infusion main pipe (7), the infusion main pipe (7) is connected to the liquid inlet of the spray pressure pump (8), the liquid outlet of the spray pressure pump (8) is connected to the liquid inlet of the infusion electromagnetic valve (9), the liquid outlet of the infusion electromagnetic valve (9) is connected to the liquid inlet of each atomizing spray branch pipe (10), the liquid outlet of the atomizing spray branch pipe (10) is connected to each atomizing spray hole (11) and each hanging hanger (12), and the cabinet (1) is connected to the cabinet (1). The divided spaces are connected, and the liquid outlet of the other part of the atomizing spray branch pipe (10) is connected to the ultrasonic cleaning tank input pipe (13), which is connected to the ultrasonic generator cleaning tank (14). The discharge pipe (15) is connected to the accumulated liquid discharge and mixed gas output hole (16). Each accumulated liquid discharge and mixed gas output hole (16) is connected to the recovery pipe (17), which is then connected to the liquid inlet of the recovery solenoid valve (18). The liquid outlet of the recovery solenoid valve (18) is then connected to the recovery main pipe (19), and is then connected to the liquid inlet of the filter (20) through the recovery main pipe (19). The liquid outlet of the filter (20) is then connected to the liquid inlet of the recovery pump (21). The liquid outlet of the recovery pump (21) is connected to the recovery input port of the cleaning and disinfection liquid storage tank (6). The liquid level of the cleaning and disinfection liquid storage tank and The concentration float sensor (22) floats on the liquid surface of the cleaning and disinfecting liquid storage tank (6); the mixed gas circulation condensation recovery and ozone disinfection system comprises a mixed gas ozone circulation subsystem and a refrigerant circulation subsystem, and the components of the mixed gas ozone circulation subsystem and their connection relationship are as follows: the air outlet of the gas transmission main solenoid valve (23) is connected to the air inlet of the evaporator (32), a temperature sensor (37) is installed in the evaporator (32), the air outlet of the evaporator (32) is connected to the air inlet of the fan (26), the condensate collection output port of the evaporator (32) is connected to the liquid inlet of the cleaning and disinfecting liquid recovery pipe (33), and the liquid outlet of the cleaning and disinfecting liquid recovery pipe (33) is connected to the cleaning and disinfecting liquid storage tank ( 6), the air outlet of the fan (26) is equipped with a cleaning and disinfecting liquid sensor (41) and is connected to the air inlet of the ozone generator (42), the air outlet of the ozone generator (42) is connected to the gas main pipe (28), the gas main pipe (28) is provided with a gas input hole (29) leading to the internal space of the cabinet (1), and at the same time, the gas main pipe (28) is provided with multiple branch pipes connected to the jet hole (30) and the hanging hanger (12), the accumulated liquid discharge and mixed gas output hole (16) is connected to the air inlet of the mixed gas circuit main pipe (31), and the air outlet of the mixed gas circuit main pipe (31) is connected to the air inlet of the gas main solenoid valve (23), thereby forming a pipeline space for the closed circulation of the mixed gas and ozone;The components of the refrigerant circulation subsystem and their connection relationship are as follows: the refrigerant in the refrigeration compressor (27) is divided into two output pipes, one of which is the refrigerant output pipe in the refrigeration compressor (27) connected to the liquid inlet of the outer wall condenser solenoid valve (24), the liquid outlet of the outer wall condenser solenoid valve (24) is connected to the liquid inlet of the condenser pipe in the outer wall condenser (36), the liquid outlet of the condenser pipe in the outer wall condenser (36) is connected to the liquid inlet of the outer wall condenser output pipe solenoid valve (25), and the liquid outlet of the outer wall condenser output pipe solenoid valve (25) is connected to the liquid inlet of the capillary tube (34); the other is the refrigerant output pipe in the refrigeration compressor (27) connected to the inner wall condenser solenoid valve A (38) and the inner wall condenser solenoid valve B (39). 9) are connected and communicated, and then connected to the liquid inlet of the condenser pipe in the inner wall condenser (40) through the liquid outlet of the inner wall condenser solenoid valve B (39), and the liquid outlet of the condenser pipe in the inner wall condenser (40) is connected to the liquid inlet of the capillary tube (34); the liquid outlet of the capillary tube (34) is connected to the liquid inlet of the refrigerant pipe in the evaporator (32), the liquid outlet of the refrigerant pipe in the evaporator (32) is connected to the liquid inlet of the refrigerant circuit main pipe (35), and the liquid outlet of the refrigerant circuit main pipe (35) is connected to the refrigerant input pipe of the refrigeration compressor (27), thereby forming a pipeline space for the closed circulation of the refrigerant; wherein the inner wall and the outer wall of the cabinet (1) are made of metal thin plates with good thermal conductivity, and the inner and outer walls are insulated by thermal insulation materials. The outer wall condenser (36) is directly attached to the inner side of the outer wall plate of the cabinet (1); the inner wall condenser (40) is directly attached to the outer side of the inner wall plate of the cabinet (1); the mixed gas and ozone residual emission system, its components and their connection relationship are as follows: the air inlet of the air input port switch (43) is connected to the outdoor air, the air outlet of the air input port switch (43) is connected to the air inlet of the air purifier (45), the air outlet of the air purifier (45) is connected to the air inlet of the fan (26), the air outlet of the fan (26) is installed with a cleaning and disinfecting liquid sensor (41), the air outlet of the fan (26) is connected to the air inlet of the gas main pipe (28), the gas main pipe (28) is provided with a gas input hole (29), the gas input hole (2 9) communicates with the interior space of the cabinet (1), the gas main pipe (28) is further connected to each branch pipe arranged between the inner and outer walls of the cabinet (1), each branch pipe is connected to the corresponding jet hole (30) and the air inlet of the hose of the hanging hanger (12), and then passes through the interior space of the cabinet (1), the interior space of the cabinet (1) is connected to the air inlet of the mixed gas circuit main pipe (31) through the liquid discharge and mixed gas output hole (16), the air outlet of the mixed gas circuit main pipe (31) is connected to the air inlet of the mixed gas discharge solenoid valve (44), the air outlet of the mixed gas discharge solenoid valve (44) is connected to the air inlet of the exhaust pipe port (5), and the air outlet of the exhaust pipe port (5) is connected to the outdoor air, thereby forming a discharge system that is closed inside the machine and open outside the machine;The intelligent control circuit system is composed of a power module, an input module, a detection module, a data processing module and a control circuit module. The signal transmission relationship between the circuit modules is as follows: the power module circuit provides voltage stabilization, rectification and overload protection for the whole machine circuit; the input module circuit inputs the corresponding data signal to the microprocessor, and the microprocessor also feeds back the corresponding data signal and displays it on the touch LCD screen; the detection module circuit transmits the real-time data signal of each detection sensor to the microprocessor; the microprocessor in the data processing module circuit is the core component of the whole machine intelligent control circuit, responsible for the programmed data calculation and control of the whole machine; the control circuit module circuit directly drives the corresponding electrical components of the atomization spray and ultrasonic cleaning and disinfection system, the mixed gas circulation condensation recovery and ozone disinfection system, and the mixed gas and ozone residual emission system to open, close, run and stop according to the command signal sent by the microprocessor. At the same time, the real-time voltage and current data signals of each running electrical component are fed back to the microprocessor. ; 2. The integrated cabinet-type medical cleaning and disinfecting machine according to claim 1 is characterized in that: The hanging clothes hanger (12) built into the cabinet (1) is made of a hollow material and has a plurality of atomizing spray holes (11) and air jet holes (30) formed thereon. The hanging clothes hanger (12) is connected to a three-way electromagnetic valve switch (47) arranged on the inner wall of the cabinet (1) via a hose (46) and has a movable hanging hook (48) arranged thereon.
Citation Information
Patent Citations
Integrated cabinet type medical cleaning and disinfecting machine
CN212522510U