Automatic discharging conveyor line for sports car band saw machine
By designing the automatic discharge conveying line of the sports car band saw machine, including the material holding device and the side transfer conveying device, the problem of manual operation dependence in the existing technology is solved, production efficiency and safety are improved, and efficient classification and storage of plates are realized. .
Patent Information
- Application Number
- CN202010953935.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-09-11
AI Technical Summary
The material delivery method of existing sports car band saws relies on manual operation, resulting in low production efficiency and high safety risks, and the handling of the board after sawing is time-consuming and laborious.
An automatic discharge conveying line of a sports car band saw machine is designed, including a band saw machine, a material holding device, a side transfer conveying device and a conveyor belt. The material holding device presses the uncut sheet toward the log by elastic force, and the side transfer conveyor can lift the sheet and move it to the storage table, reducing manual operation.
Through automated discharge conveying lines, manual operations are reduced, production efficiency is improved, safety risks are reduced, and efficient classification and storage of plates are achieved.
Smart Images

Figure CN112027616B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic discharging conveying line for a sports car band saw machine, belonging to the technical field of log processing. Background Art
[0002] In the prior art, processing a log into the required board requires multiple processing steps, the main of which is cutting the log by a band saw. However, the current sports car band saws on the market still mainly use manual material delivery, and employees are arranged to regularly clean the edge skins and triangular materials. In this way, not only more human resources are required to process the logs, but there are also huge safety hazards. At the same time, after the sports car band saw has cut the board, two employees are required to cooperate to transport the cut board to the next process for processing, which is time-consuming, labor-intensive and quite inconvenient. Summary of the invention
[0003] In order to overcome the above problems, the present invention provides an automatic discharging conveyor line for a sports car band saw machine. The automatic discharging conveyor line for a sports car band saw machine has a simple structure, strong practicability, and reasonable configuration. By setting up a material holding device, manual operation can be reduced, thereby improving production efficiency and reducing safety hazards.
[0004] The technical solution of the present invention is as follows:
[0005] An automatic discharging conveyor line for a sports car band saw machine comprises a band saw machine, a material holding device, a side-shift conveyor device and a conveyor belt; the band saw machine is a vertical band saw machine; the band saw machine comprises a body, a saw blade arranged on the body and a band saw motor arranged outside the body; the band saw motor is transmission-connected to the saw blade; the conveyor belt is arranged behind the band saw machine along the log cutting direction; the material holding device is arranged above the outside of the front part of the conveyor belt; the material holding device can provide elastic force to press the cut sheet material on the log toward the log; the side-shift conveyor device is arranged in the middle of the conveyor belt, on the same side as the material holding device; the side-shift conveyor device can lift the sheet material on the conveyor belt and move it to the outside of the conveyor belt.
[0006] Furthermore, the material holding device includes a fixed frame, a material holding slide, a material holding guide rail, a material holding cylinder, a gas spring, a material holding fulcrum frame and a material holding roller; the fixed frame is vertically arranged on the outer side of the front of the conveyor belt and is located behind the band saw machine along the log cutting direction; the upper ends of both sides of the fixed frame are horizontally fixed with a material holding guide rail, and the material holding guide rail is perpendicular to the log cutting direction; the material holding slide is slidably arranged on the material holding guide rail through a slider; one end of the material holding cylinder is fixed to the fixed frame, and the piston rod at the other end of the material holding cylinder is fixed to the lower end of the material holding slide; the gas spring, the material holding fulcrum frame and the material holding roller are fixed to the lower end of the material holding slide; the gas spring, the material holding fulcrum frame and the material holding roller are fixed to the lower end of the material holding slide; the gas spring, the material holding fulcrum frame and the material holding roller are fixed to the lower end of the material holding slide; the gas spring, the material holding fulcrum frame and the material holding roller are fixed to the lower end of the material holding roller ... There are two groups of material fulcrum frame and material holding rollers, which are respectively arranged on both sides of the upper end of the material holding slide; one end of the gas spring is hinged on the material holding slide, and the other end is hinged on one end of the material holding fulcrum frame; the middle part of the material holding fulcrum frame is rotatably fixed to the outside of the front end of the material holding slide, and after the other end of the material holding fulcrum frame protrudes out of the front end of the material holding slide, the end is rotatably fixed with the vertical material holding roller; the material holding roller is located above the conveyor belt; after the material holding cylinder drives the material holding slide to push out the fixed frame, the material holding roller can be close to the board cut from the log and press the board toward the log.
[0007] Furthermore, the side-shift conveying device includes a base, a conveying platform, a material storage platform, a supporting square tube, a lifting cylinder and a power motor; the base is horizontally arranged at the lower middle end of the conveyor belt; the conveying platform, the material storage platform, the supporting square tube and the lifting cylinder are matched with each other; the conveying platform and the material storage platform are both arranged perpendicular to the log sawing direction; a plurality of the material storage platforms are vertically fixed at intervals on the upper end of the base; a horizontally penetrating slide groove is provided in the middle of the material storage platform; the slide groove is oblong in the vertical direction; the supporting square tube is vertically fixed on the outer side of the base; the sliding sleeve of the conveying platform is arranged on One side of the storage platform; the lower end of the lifting cylinder is fixed on the base, and the piston rod of the other end of the lifting cylinder is fixed to the lower end of the front part of the conveying platform; a conveying sprocket is rotatably fixed on the upper end of the conveying platform; a horizontal transmission shaft is rotatably fixed between the two conveying platforms; a bearing is rotatably fixed at both ends of the transmission shaft; the bearing is slidably sleeved on the slide groove, and the bearing can slide up and down in the slide groove; an intermediate sprocket is coaxially fixed on the transmission shaft; the intermediate sprocket is transmission-connected to the power motor fixed on the base; the transmission shaft is transmission-connected to the conveying sprocket.
[0008] Furthermore, the conveyor belt includes a front conveyor belt, a middle conveyor belt and a rear conveyor belt which are arranged in sequence in front and behind; the front conveyor belt is arranged close to the band saw machine; the side shift conveying device is located on the middle conveyor belt; the front conveyor belt includes a front frame, a front roller, a front motor and a discharging belt; the discharging belt is rotatably fixed to the front of the front frame and is located below the material holding device; the front roller is rotatably fixed to the rear of the front frame; the front motor is fixed to the lower part of the front frame, and the front motor and the front roller are connected to each other. , the discharging belt is transmission connected; the middle conveyor belt includes a middle frame and a middle roller; the middle frame is provided with an avoidance groove for the side shift conveying device to pass through; a plurality of the middle rollers are rotatably fixed on the middle frame at even intervals; the front motor is transmission connected to the middle roller; the rear conveyor belt includes a rear frame, a rear roller and a rear motor; a plurality of the rear rollers are rotationally fixed on the rear frame at even intervals; the rear motor is fixed at the lower part of the rear frame, and the rear motor is transmission connected to the rear roller.
[0009] Furthermore, the band saw machine is also provided with a push cylinder and a push plate; the push cylinder is fixed on the machine body; the push cylinder and the conveyor belt are respectively located on both sides of the saw blade; the push plate is fixed on the piston rod at the end of the push cylinder.
[0010] Furthermore, the rear conveyor belt is also provided with a swing cylinder, a hinge shaft and a limit plate; the limit plate is arranged at the front part of the rear frame; the hinge shaft is fixed on the rear frame; the middle part of the limit plate is rotatably fixed to the hinge shaft; one end of the swing cylinder is hinged to the lower part of the rear frame, and the piston rod at the other end of the swing cylinder is hinged to the lower end of the limit plate.
[0011] Furthermore, a plurality of material storage bearings are rotatably fixed on both sides of the upper end of the material storage platform.
[0012] Furthermore, a discharge hopper is provided at the rear of the front conveyor belt; the discharge hopper is located below the front roller; a discharge slope is fixed in the discharge hopper; and the discharge slope is inclined downward toward one side of the material holding device.
[0013] Furthermore, spiral roller helical teeth are fixed on the outer periphery of the front roller and the middle roller; the roller helical teeth are located on the side of the front roller away from the material holding device; the roller helical teeth are located on the side of the middle roller away from the side shifting conveying device; when the front roller or the middle roller rotates, the sheet material can be driven to move toward the outside through the roller helical teeth.
[0014] The present invention has the following beneficial effects:
[0015] 1. The automatic discharging conveyor line of the sports car band saw machine has a simple structure, strong practicality and reasonable configuration. The material holding device can reduce manual operation, thereby improving production efficiency and reducing safety hazards.
[0016] 2. The material holding device is set at the rear of the band saw machine, which can provide elastic force to press the boards that have been cut but not completely cut off from the logs towards the logs, and use mechanical structure instead of manual material holding, which saves human resources and reduces the risk of saw blades injuring people.
[0017] 3. The side-shift conveying device can classify the sheet materials and curved side plates through the conveyor table. After the sheet materials are lifted from the conveyor belt, they are transported to the storage table on the side through the conveyor table; while the curved side plates are allowed to flow to the rear through the conveyor belt.
[0018] 4. The limit plate is used to cooperate with the side shift conveyor device. It is set on the rear conveyor belt. When the incoming material is an arc-shaped side plate, the limit plate is not under the rear roller. When the incoming material is a sheet material, the limit plate protrudes above the rear roller to block the sheet material and facilitate the sheet material transfer work of the side shift conveyor device.
[0019] 5. Through the cooperation of the push cylinder, the push plate and the discharge hopper, the edge skin and triangular materials can be cleaned quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 for Figure 1 Right view of .
[0022] Figure 3 for Figure 1 Top view of the .
[0023] Figure 4 The overall structure diagram of the band saw machine.
[0024] Figure 5 for Figure 4 main view.
[0025] Figure 6 for Figure 4 Top view of the .
[0026] Figure 7 It is a schematic diagram of the overall structure of the material holding device.
[0027] Figure 8 for Figure 7 Top view of the .
[0028] Fig. 9 It is a schematic diagram of the overall structure of the side-shift conveying device.
[0029] Fig.10 for Fig. 9 Right view of .
[0030] Fig.11 for Fig. 9 Top view of the .
[0031] Fig.12 It is a schematic diagram of the overall structure of the conveyor belt.
[0032] Fig.13 for Fig.12 main view.
[0033] Fig.14 for Fig.12 Top view of the .
[0034] The reference numerals in the figure are as follows:
[0035] 1. Band saw machine; 11. Machine body; 12. Saw blade; 13. Band saw motor; 14. Push cylinder; 15. Push plate; 2. Material holding device; 21. Fixed frame; 22. Material holding slide; 23. Material holding guide rail; 24. Material holding cylinder; 25. Gas spring; 26. Material holding fulcrum frame; 27. Material holding roller; 3. Side shift conveying device; 31. Base; 32. Conveyor platform; 321. Drive shaft; 322. Intermediate sprocket; 323. Conveyor sprocket; 33. Storage platform; 331. Storage bearing; 332. Slide ; 34. Support square tube; 35. Lifting cylinder; 36. Power motor; 4. Front conveyor belt; 41. Front frame; 42. Front roller; 43. Front motor; 44. Discharge belt; 45. Discharge hopper; 46. Discharge slope; 47. Roller spiral teeth; 5. Middle conveyor belt; 51. Middle frame; 52. Middle roller; 53. Avoidance groove; 6. Rear conveyor belt; 61. Rear frame; 62. Rear roller; 63. Rear motor; 64. Swing cylinder; 65. Articulated shaft; 66. Limit plate. DETAILED DESCRIPTION
[0036] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] in, Figure 1 The arrow direction indicates the sawing direction of the log.
[0038] See also Figure 1-14, an automatic discharging conveyor line for a sports car band saw machine, comprising a band saw machine 1, a material holding device 2, a side shift conveyor device 3 and a conveyor belt; the band saw machine 1 is a vertical band saw machine; the band saw machine 1 comprises a body 11, a saw blade 12 arranged on the body 11 and a band saw motor 13 arranged on the outside of the body 11; the band saw motor 13 is transmission-connected with the saw blade 12; the conveyor belt is arranged behind the band saw machine 1 along the log cutting direction; the material holding device 2 is arranged above the outside of the front part of the conveyor belt; the material holding device 2 can provide elastic force to press the cut sheet material on the log toward the log; the side shift conveyor device 3 is arranged in the middle of the conveyor belt, on the same side as the material holding device 2; the side shift conveyor device 3 can lift the sheet material on the conveyor belt and move it to the outside of the conveyor belt.
[0039] According to the above description, the automatic discharging conveyor line of the sports car band saw machine includes a band saw machine 1, a material holding device 2, a side shift conveyor device 3 and a conveyor belt. The band saw machine 1 is a vertical band saw machine, which uses a saw blade 12 to saw the logs clamped on the sports car. The conveyor belt is arranged along the sawing direction of the logs, and can transport the cut plates or curved side panels. The material holding device 2 is arranged behind the band saw machine 1, and can provide elastic force to press the plates on the logs that have been cut but not completely cut against the logs, and use a mechanical structure instead of manual material holding, which saves human resources and also reduces the hidden danger of the saw blade 12 injuring people. The side shift conveyor device 3 is arranged in the middle of the conveyor belt, which can lift the plates on the conveyor belt and move them to the outside of the conveyor belt, while the curved side panels flow along the conveyor belt to the end and then are transferred.
[0040] In particular, the transmission connection method adopted in the present application can be gear transmission, chain transmission or belt transmission, and can be flexibly configured according to actual site conditions.
[0041] Furthermore, the material holding device 2 includes a fixed frame 21, a material holding slide 22, a material holding guide rail 23, a material holding cylinder 24, a gas spring 25, a material holding fulcrum frame 26 and a material holding roller 27; the fixed frame 21 is vertically arranged on the outer side of the front part of the conveyor belt, and is located behind the band saw machine 1 along the log cutting direction; the upper ends of both sides of the fixed frame 21 are horizontally fixed with a material holding guide rail 23, and the material holding guide rail 23 is perpendicular to the log cutting direction; the material holding slide 22 is slidably arranged on the material holding guide rail 23 through a slider; one end of the material holding cylinder 24 is fixed to the fixed frame 21, and the piston rod at the other end of the material holding cylinder 24 is fixed to the lower end of the material holding slide 22; the gas spring 25, The material holding fulcrum frame 26 and the material holding roller 27 are each provided with two groups, and the two groups are respectively arranged on both sides of the upper end of the material holding slide 22; one end of the gas spring 25 is hinged on the material holding slide 22, and the other end is hinged on one end of the material holding fulcrum frame 26; the middle part of the material holding fulcrum frame 26 is rotatably fixed to the outer side of the front end of the material holding slide 22, and after the other end of the material holding fulcrum frame 26 protrudes out of the front end of the material holding slide 22, the end is rotatably fixed with the vertical material holding roller 27; the material holding roller 27 is located above the conveyor belt; after the material holding cylinder 24 drives the material holding slide 22 to push out the fixed frame 21, the material holding roller 27 can be close to the board cut from the log and press the board toward the log.
[0042] According to the above description, the material holding device 2 includes a fixed frame 21, a material holding slide 22, a material holding guide rail 23, a material holding cylinder 24, a gas spring 25, a material holding fulcrum frame 26 and a material holding roller 27. The fixed frame 21 plays a supporting role; the material holding slide 22 is slidably arranged on the fixed frame 21 through the material holding guide rail 23, and is controlled to move forward and backward by the material holding cylinder 24; the middle part of the material holding fulcrum frame 26 is rotatably fixed on the material holding slide 22, one end of which is hinged with a gas spring 25, and the other end extends above the conveyor belt, and the end is rotatably fixed with a material holding roller 27. When in use, the holding cylinder 24 pushes out the holding slide 22, so that the holding roller 27 enters above the conveyor belt; then, the band saw machine 1 uses the saw blade 12 to saw the log clamped on the carriage. As the carriage moves forward, the holding roller 27 comes into contact with the board material that has been cut but not completely cut off from the log, and through the support of the gas spring 25, the holding roller 27 will be tightly pressed against the board material. In this way, manual operation is replaced to hold the material, which saves human resources and can also prevent accidental injuries during the sawing process of the saw blade 12. After the log is sawed, the carriage is reset, and the completely sawed board material falls onto the conveyor belt under its own gravity. At the same time, the holding cylinder 24 drives the holding slide 22 to reset.
[0043] Furthermore, the side-shift conveying device 3 includes a base 31, a conveying platform 32, a material storage platform 33, a supporting square tube 34, a lifting cylinder 35 and a power motor 36; the base 31 is horizontally arranged at the lower end of the middle part of the conveyor belt; the conveying platform 32, the material storage platform 33, the supporting square tube 34 and the lifting cylinder 35 are arranged in a matching manner; the conveying platform 32 and the material storage platform 33 are both arranged perpendicular to the log sawing direction; a plurality of the material storage platforms 33 are vertically fixed at intervals on the upper end of the base 31; a horizontally penetrating slide groove 332 is opened in the middle of the material storage platform 33; the slide groove 332 is oblong in the vertical direction; the supporting square tube 34 is vertically fixed on the outer side of the base 31; the conveying platform 32 is slidably sleeved on the One side of the storage platform 33; the lower end of the lifting cylinder 35 is fixed on the base 31, and the piston rod of the other end of the lifting cylinder 35 is fixed to the lower end of the front part of the conveying platform 32; a conveying sprocket 323 is rotatably fixed on the upper end of the conveying platform 32; a horizontal transmission shaft 321 is rotatably fixed between the two conveying platforms 32; a bearing is rotatably fixed at both ends of the transmission shaft 321; the bearing is slidably sleeved on the slide groove 332, and the bearing can slide up and down in the slide groove 332; an intermediate sprocket 322 is coaxially fixed on the transmission shaft 321; the intermediate sprocket 322 is transmission-connected to the power motor 36 fixed on the base 31; the transmission shaft 321 is transmission-connected to the conveying sprocket 323.
[0044] According to the above description, the side shift conveying device 3 includes a base 31, a conveying platform 32, a material storage platform 33, a supporting square tube 34, a lifting cylinder 35 and a power motor 36. The base 31 serves as the bottom support; the conveying platform 32, the material storage platform 33, the supporting square tube 34 and the lifting cylinder 35 are arranged together in a group; the material storage platform 33 is fixed on the base 31 at intervals, the supporting square tube 34 is located at the rear side of the material storage platform 33, and the conveying platform 32 is slidably arranged on the material storage platform 33. A transmission shaft 321 is arranged between two adjacent conveying platforms 32, and a bearing is rotatably fixed at both ends of the transmission shaft 321, and the bearing can be slidably sleeved on the oblong slide groove 332 opened on the material storage platform 33, and then the conveying platform 32 can be moved up and down on the material storage platform 33 by the lifting cylinder 35 arranged between the conveying platform 32 and the base 31. The conveying platform 32 is provided with a conveying sprocket 323, and the transmission shaft 321 is coaxially fixed with an intermediate sprocket 322. The intermediate sprocket 322 is connected to the conveying sprocket 323 and the power motor 36 in a transmission manner. The power motor 36 can drive the conveying sprocket 323 to work and convey the sheet material. The lifting cylinder 35 retracts, driving the height of the conveying platform 32 to be lowered to a height lower than the height of the conveyor belt, so that the sheet material or the curved side plate can pass through the conveyor belt normally; the lifting cylinder 35 extends the piston rod, driving the height of the conveying platform 32 to rise to a height higher than the height of the conveyor belt, so that the sheet material on the conveyor belt is lifted up, and then the power motor 36 drives the conveying sprocket 323 to work, and the sheet material on the conveying sprocket 323 is transported to the storage platform 33.
[0045] In particular, after the conveying platform 32 is lifted to the highest position, the upper end of the conveying sprocket 323 should be flush with the upper end of the material storage platform 33, or slightly higher than the upper end of the material storage platform 33, so as to facilitate the conveying of the sheet materials.
[0046] In particular, the height of the supporting square tube 34 should be higher than the conveying platform 32 and the material storage platform 33 to prevent the sheet material conveyed by the conveying platform 32 and the material storage platform 33 from falling from the rear of the material storage platform 33 .
[0047] In particular, only one power motor 36 can be provided, and then by connecting the transmission shafts 321 to each other, one power motor 36 can drive all the transmission shafts 321 to work; the power motor 36 can also be provided in conjunction with the conveying platform 32, and one power motor 36 can be provided for each transmission shaft 321.
[0048] Furthermore, the conveyor belt includes a front conveyor belt 4, a middle conveyor belt 5 and a rear conveyor belt 6 which are arranged in sequence in the front and rear; the front conveyor belt 4 is arranged close to the band saw machine 1; the side shift conveying device 3 is located on the middle conveyor belt 5; the front conveyor belt 4 includes a front frame 41, a front roller 42, a front motor 43 and a discharging belt 44; the discharging belt 44 is rotatably fixed to the front of the front frame 41 and is located below the material holding device 2; the front roller 42 is rotatably fixed to the rear of the front frame 41; the front motor 43 is fixed to the lower part of the front frame 41, and the front motor 43 and the front roller 42, the The discharge belt 44 is transmission connected; the middle conveyor belt 5 includes a middle frame 51 and a middle roller 52; the middle frame 51 is provided with an avoidance groove 53 for the side shift conveying device 3 to pass through; a plurality of the middle rollers 52 are rotatably fixed on the middle frame 51 at even intervals; the front motor 43 is transmission connected to the middle roller 52; the rear conveyor belt 6 includes a rear frame 61, a rear roller 62 and a rear motor 63; a plurality of the rear rollers 62 are rotationally fixed on the rear frame 61 at even intervals; the rear motor 63 is fixed at the lower part of the rear frame 61, and the rear motor 63 is transmission connected to the rear roller 62.
[0049] According to the above description, the conveyor belt includes a front conveyor belt 4, a middle conveyor belt 5 and a rear conveyor belt 6 which are arranged in sequence. The front conveyor belt 4 includes a front frame 41, a front roller 42, a front motor 43 and a discharge belt 44. The front roller 42 is driven by the front motor 43; the discharge belt 44 is used to transport the edge skin or triangular material cut by the saw blade 12. The middle conveyor belt 5 includes a middle frame 51, a middle roller 52 and an avoidance groove 53. The middle roller 52 can be driven by the front motor 43. The avoidance groove 53 is mainly used to avoid the position of the side shift conveying device 3 (i.e., the conveying platform 32 and the storage platform 33), so that the conveying platform 32 can move up and down freely and lift the sheet material. The rear conveyor belt 6 includes a rear frame 61, a rear roller 62 and a rear motor 63. The rear roller 62 is driven by the rear motor 63. The rear conveyor belt 6 is mainly used for conveying and transferring the curved edge plate.
[0050] Furthermore, the band saw machine 1 is also provided with a push cylinder 14 and a push plate 15; the push cylinder 14 is fixed on the machine body 11; the push cylinder 14 and the conveyor belt are respectively located on both sides of the saw blade 12; the push plate 15 is fixed on the piston rod at the end of the push cylinder 14. The push cylinder 14 and the push plate 15 are mainly used to push the edge skin or triangular material cut from the log to the discharge belt 44, and then quickly discharge it through the discharge hopper 45.
[0051] Furthermore, the rear conveyor belt 6 is also provided with a swing cylinder 64, a hinge shaft 65 and a limit plate 66; the limit plate 66 is arranged at the front part of the rear frame 61; the hinge shaft 65 is fixed on the rear frame 61; the middle part of the limit plate 66 is rotatably fixed to the hinge shaft 65; one end of the swing cylinder 64 is hinged to the lower part of the rear frame 61, and the piston rod at the other end of the swing cylinder 64 is hinged to the lower end of the limit plate 66.
[0052] According to the above description, the rear conveyor belt 6 is also provided with a swing cylinder 64, a hinge shaft 65 and a limit plate 66. The swing cylinder 64 can drive the limit plate 66 to swing around the hinge shaft 65. Fig.13 , the piston rod of the swing cylinder 64 extends out, the limit plate 66 rotates counterclockwise around the hinge shaft 65, the upper end of the limit plate 66 turns back and descends, and the height is lower than the rear roller 62; the piston rod of the swing cylinder 64 retracts, the limit plate 66 rotates clockwise around the hinge shaft 65, the upper end of the limit plate 66 turns forward, and the height is higher than the rear roller 62. The limit plate 66 is mainly used to separate the board cut from the log and the arc side board. When the curved side board cut from the log falls into the conveyor belt, the piston rod of the swing cylinder 64 is controlled to extend, so that the upper end height of the limit plate 66 is lower than the rear roller 62, and the curved side board can smoothly pass through the conveyor belt and enter the rear conveyor belt 6 to wait for material, and then be transferred; when the sheet material cut from the log falls into the conveyor belt, the piston rod of the swing cylinder 64 is controlled to retract, so that the upper end height of the limit plate 66 is higher than the rear roller 62, and the front end of the sheet material will be blocked by the limit plate 66 and cannot move forward, so that it stays on the middle conveyor belt 5, and then the sheet material can be lifted up and transferred to the side of the conveyor belt through the side shift conveying device 3, so as to realize the separate storage of the sheet material and the curved side board.
[0053] In particular, the limiting plate 66 is preferably located between the first two rear rollers 62 , or between the second and third rear rollers 62 .
[0054] Furthermore, a plurality of storage bearings 331 are rotatably fixed on both sides of the upper end of the storage platform 33. The storage bearings 331 are mainly used to convert the sliding friction between the sheet material and the storage platform 33 into rolling friction, thereby reducing the transportation difficulty of the conveying sprocket 323 on the conveying platform 32 and reducing the damage to the sheet material.
[0055] Furthermore, a discharge hopper 45 is provided at the rear of the front conveyor belt 4; the discharge hopper 45 is located below the front roller 42; a discharge slope 46 is fixed in the discharge hopper 45; the discharge slope 46 is tilted downward toward the side of the holding device 2. The discharge hopper 45 is used to collect the edge skin or triangular material cut from the log, and then through the pushing of the pushing cylinder 14 and the pushing plate 15 and the transportation of the discharge belt 44, finally through the discharge slope 46, it can be quickly discharged out of the conveyor belt.
[0056] Furthermore, spiral roller helical teeth 47 are fixed on the outer periphery of the front roller 42 and the middle roller 52; the roller helical teeth 47 are located on the side of the front roller 42 away from the material holding device 2; the roller helical teeth 47 are located on the side of the middle roller 52 away from the side shifting conveying device 3; the front roller 42 or the middle roller 52 rotates, and the sheet material can be driven to move outward through the roller helical teeth 47. The roller helical teeth 47 are mainly used for pushing the sheet material outward and sticking to the edge of the frame through the rotation of the front roller 42 and the middle roller 52 and the hooking of the roller helical teeth 47 when the sheet material is completely cut and falls onto the conveyor belt, so as to facilitate the conveying and side shifting of the sheet material.
[0057] Working principle of the present invention:
[0058] See also Figure 1-14 When the automatic discharging conveyor line of the sports car band saw machine is working, first, after placing the log on the sports car, the sports car moves along the guide rail to the band saw machine 1, and the saw blade 12 starts to cut the log. At the same time, the holding device 2 starts to work, and the holding cylinder 24 pushes out the holding slide 22, so that the holding roller 27 is located above the front conveyor belt 4. Then, as the sports car moves forward and the log sawing work proceeds, the board material on the log that has been cut but not completely cut begins to contact the holding roller 27. Through the support of the gas spring 25, the holding roller 27 will press the board material tightly against the log, and the board material is pressed against the log to realize the holding work. After the log sawing is completed, the sports car resets through the track and prepares for the next round of sawing work, and the completely sawed board material falls onto the front conveyor belt 4 and the middle conveyor belt 5 under the action of its own gravity, moves forward through the rotation of the front roller 42 and the middle roller 52, and can be transported close to the edge through the roller spiral teeth 47.
[0059] When the curved side board is cut from the log, the lifting cylinder 35 of the side shift conveyor 3 does not work, and the conveyor platform 32 is still located below the middle roller 52; the swing cylinder 64 of the rear conveyor belt 6 does not work, and the upper end height of the limit plate 66 is still lower than the height of the rear roller 62. Therefore, the curved side board can pass through the middle conveyor belt 5 and the rear conveyor belt 6 normally, and after being conveyed to the end of the rear conveyor belt 6, it is moved away by the workers. Finally, all parts are reset and wait for the next round of work.
[0060] When the sheet material (square sheet material) cut from the log is cut, the swing cylinder 64 of the rear conveyor belt 6 works, the piston rod of the swing cylinder 64 extends, the limit plate 66 swings around the hinge shaft 65, the upper end of the limit plate 66 is higher than the rear roller 62, and the front end of the sheet material is blocked by the limit plate 66 and cannot move forward, and stays on the middle conveyor belt 5. Then, the lifting cylinder 35 of the side shift conveying device 3 works, the piston rod of the lifting cylinder 35 extends, driving the conveying platform 32 to rise in height, higher than the middle conveyor belt 5, and the sheet material staying on the middle conveyor belt 5 is lifted by the conveying sprocket 323 on the conveying platform 32 and leaves the middle conveyor belt 5. Then the power motor 36 works, driving the conveying sprocket 323 to work through the transmission action, and the sheet material on the conveying sprocket 323 is transported to the storage platform 33, and slides to the front of the supporting square tube 34 through the rolling cooperation with the storage bearing 331, and then is moved away by the workers or carried out the next processing work. Finally, all components are reset and ready for the next round of work.
[0061] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic discharging conveyor line for a sports car band saw machine, characterized by: The invention comprises a band saw machine (1), a material holding device (2), a side shift conveying device (3) and a conveyor belt; the band saw machine (1) is a vertical band saw machine; the band saw machine (1) comprises a body (11), a saw blade (12) arranged on the body (11) and a band saw motor (13) arranged outside the body (11); the band saw motor (13) is connected to the saw blade (12) by transmission; the conveyor belt is arranged behind the band saw machine (1) along the log cutting direction; the material holding device (2) is arranged above the front outer side of the conveyor belt; the material holding device (2) can provide elastic force to press the cut sheet material on the log toward the log; the side shift conveying device (3) is arranged in the middle of the conveyor belt and on the same side as the material holding device (2); the side shift conveying device (3) can lift the sheet material on the conveyor belt and move it to the outside of the conveyor belt; The material holding device (2) comprises a fixed frame (21), a material holding slide (22), a material holding guide rail (23), a material holding cylinder (24), a gas spring (25), a material holding fulcrum frame (26) and a material holding roller (27); the fixed frame (21) is vertically arranged on the outer side of the front part of the conveyor belt and is located behind the band saw machine (1) along the log cutting direction; the upper ends of both sides of the fixed frame (21) are respectively horizontally fixed with a material holding guide rail (23), and the material holding guide rail (23) is perpendicular to the log cutting direction; the material holding slide (22) is slidably arranged on the material holding guide rail (23) through a slider; one end of the material holding cylinder (24) is fixed to the fixed frame (21), and the piston rod of the other end of the material holding cylinder (24) is fixed to the lower end of the material holding slide (22); the gas spring (25) ), the material holding fulcrum frame (26) and the material holding roller (27) are both provided with two groups, and the two groups are respectively provided on both sides of the upper end of the material holding slide (22); one end of the gas spring (25) is hinged on the material holding slide (22), and the other end is hinged on one end of the material holding fulcrum frame (26); the middle part of the material holding fulcrum frame (26) is rotatably fixed to the outer side of the front end of the material holding slide (22), and after the other end of the material holding fulcrum frame (26) protrudes out of the front end of the material holding slide (22), the end is rotatably fixed with the vertical material holding roller (27); the material holding roller (27) is located above the conveyor belt; after the material holding cylinder (24) drives the material holding slide (22) to push out of the fixed frame (21), the material holding roller (27) can be closely attached to the sheet material cut from the log and press the sheet material toward the log; The side-shift conveying device (3) comprises a base (31), a conveying platform (32), a material storage platform (33), a supporting square tube (34), a lifting cylinder (35) and a power motor (36); the base (31) is horizontally arranged at the lower end of the middle part of the conveyor belt; the conveying platform (32), the material storage platform (33), the supporting square tube (34) and the lifting cylinder (35) are arranged in a matching manner; the conveying platform (32) and the material storage platform (33) are both arranged perpendicular to the log sawing direction; a plurality of the material storage platforms (33) are vertically fixed at intervals on the upper end of the base (31); a horizontally penetrating slide groove (332) is provided in the middle of the material storage platform (33); the slide groove (332) is oblong in the vertical direction; the supporting square tube (34) is vertically fixed on the outer side of the base (31); the conveying platform (32) is slidably sleeved on the slide groove (332) and the supporting square tube (34) is vertically fixed on the outer side of the base (31); The lifting cylinder (35) is fixed on one side of the material storage platform (33); the lower end of the lifting cylinder (35) is fixed on the base (31), and the piston rod of the other end of the lifting cylinder (35) is fixed to the lower end of the front part of the conveying platform (32); a conveying sprocket (323) is rotatably fixed on the upper end of the conveying platform (32); a horizontal transmission shaft (321) is rotatably fixed between the two conveying platforms (32); a bearing is rotatably fixed at each end of the transmission shaft (321); the bearing is slidably sleeved on the slide groove (332), and the bearing can slide up and down in the slide groove (332); an intermediate sprocket (322) is coaxially fixed on the transmission shaft (321); the intermediate sprocket (322) is transmission-connected to a power motor (36) fixed on the base (31); the transmission shaft (321) is transmission-connected to the conveying sprocket (323).
2. According to claim 1, the automatic discharging conveyor line for sports car band saw machine is characterized by: The conveyor belt comprises a front conveyor belt (4), a middle conveyor belt (5) and a rear conveyor belt (6) which are arranged in sequence in front and behind; the front conveyor belt (4) is arranged close to the band saw machine (1); the side shift conveying device (3) is located on the middle conveyor belt (5); the front conveyor belt (4) comprises a front frame (41), a front roller (42), a front motor (43) and a discharge belt (44); the discharge belt (44) is rotatably fixed to the front of the front frame (41) and is located below the material holding device (2); the front roller (42) is rotatably fixed to the rear of the front frame (41); the front motor (43) is fixed to the lower part of the front frame (41), and the front motor (43) and the front roller (42), the discharge belt (44) are connected to each other. (44) transmission connection; the middle conveyor belt (5) includes a middle frame (51) and a middle roller (52); the middle frame (51) is provided with an avoidance groove (53) for the side shift conveying device (3) to pass through; a plurality of the middle rollers (52) are evenly spaced and rotatably fixed on the middle frame (51); the front motor (43) is transmission connected to the middle roller (52); the rear conveyor belt (6) includes a rear frame (61), a rear roller (62) and a rear motor (63); a plurality of the rear rollers (62) are evenly spaced and rotatably fixed on the rear frame (61); the rear motor (63) is fixed at the lower part of the rear frame (61), and the rear motor (63) is transmission connected to the rear roller (62).
3. According to claim 1, the automatic discharging conveyor line for sports car band saw machine is characterized by: The band saw machine (1) is also provided with a push cylinder (14) and a push plate (15); the push cylinder (14) is fixed on the machine body (11); the push cylinder (14) and the conveyor belt are respectively located on both sides of the saw blade (12); the push plate (15) is fixed on the piston rod at the end of the push cylinder (14).
4. According to claim 2, the automatic discharging conveyor line for sports car band saw machine is characterized by: The rear conveyor belt (6) is also provided with a swing cylinder (64), a hinge shaft (65) and a limit plate (66); the limit plate (66) is arranged at the front of the rear frame (61); the hinge shaft (65) is fixed on the rear frame (61); the middle part of the limit plate (66) is rotatably fixed to the hinge shaft (65); one end of the swing cylinder (64) is hinged to the lower part of the rear frame (61), and the piston rod at the other end of the swing cylinder (64) is hinged to the lower end of the limit plate (66).
5. According to claim 1, the automatic discharging conveyor line for sports car band saw machine is characterized by: A plurality of material storage bearings (331) are rotatably fixed on both sides of the upper end of the material storage platform (33).
6. The automatic discharging conveyor line for sports car band saw machine according to claim 2 is characterized by: A discharge hopper (45) is provided at the rear of the front conveyor belt (4); the discharge hopper (45) is located below the front roller (42); a discharge slope (46) is fixed inside the discharge hopper (45); the discharge slope (46) is arranged to be inclined downward toward one side of the holding device (2).
7. The automatic discharging conveyor line for sports car band saw machine according to claim 2 is characterized by: The outer periphery of the front roller (42) and the middle roller (52) are both fixed with spiral roller helical teeth (47); the roller helical teeth (47) are located on the side of the front roller (42) away from the material holding device (2); the roller helical teeth (47) are located on the side of the middle roller (52) away from the side shifting conveying device (3); when the front roller (42) or the middle roller (52) rotates, the sheet material can be driven to move outward through the roller helical teeth (47).
Citation Information
Patent Citations
Log processing system capable of improving efficiency and reducing staff
CN112025849A
Automatic discharging conveying line of sports car band sawing machine
CN212387251U