A secondary feeding device for a grading system

By designing a secondary feeding device of the grading system, including an observation device with real-time monitoring and automatic cleaning functions, the problem of the toner grading and crushing process that cannot be monitored in real-time and the toner adhesion affects observation, achieving efficient production monitoring and cleaning effects.

CN112110225BActive Publication Date: 2025-02-11JIANGSU VILORY ADVANCED MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202011008697.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-23
Publication Date
2025-02-11
Estimated Expiration
2040-09-23

AI Technical Summary

Technical Problem

In the prior art, the toner grading process cannot be monitored in real time, resulting in the inability to detect production abnormalities in time, resulting in increased rework and affecting work progress. In addition, toner is prone to stick to the observation window, affecting the observation effect.

Method used

A secondary feeding device of a graded system is designed, including a silo, a feeding silo, a feeding channel and an observation device. The observation device observes the feeding situation in real time through the observation hole and through hole through the observation window, and automatically cleans the observation window through the pneumatic rod, lead screw transmission and ultrasonic oscillator and other devices to ensure real-time monitoring and cleaning.

Benefits of technology

Real-time monitoring of the graded feed silo is achieved, reducing the defective rate, avoiding rework, improving work efficiency, and significantly improving the dust removal effect of the observation window through the automatic cleaning device.

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    Figure CN112110225B_ABST
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Abstract

A secondary feeding device of a grading system comprises a silo, a feeding silo and a feeding channel, a partition is provided on the inner upper wall of the feeding silo, the partition divides the feeding silo into two graded feeding silos, the lower part of the feeding silo is connected with the feeding channel, the feeding silo is communicated with the silo through the feeding channel, an observation device is connected to the back of the feeding channel, the observation device comprises a square silo, a screw silo, a partition plate, a threaded slider and a connecting rod, the square silo is connected to the back of the feeding channel, two slide grooves are provided on the inner walls on both sides of the square silo, two partition plates are provided in the square silo and sliders are provided on both sides of the partition plate, the sliders are clamped in the slide grooves, and the square silo is divided from top to bottom into an observation silo, a drying silo and a cleaning silo by two partition plates.
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Description

Technical Field

[0001] The invention relates to a feeding device, in particular to a secondary feeding device for a grading system. Background Art

[0002] Toner, also called carbon powder, is a powdered substance used in laser printers to form images on paper. Black toner is composed of binder resin, carbon black, charge control agent, external additives and other ingredients. Color toner also needs to add pigments of other colors. In the prior art, the processing and production of toner usually requires secondary feeding of raw materials. Therefore, if the raw material particles are large during feeding, it will easily affect the quality of the finished toner. The finer the toner, the better. Since the grading and crushing process is carried out in a barrel, it is impossible to determine whether there is an abnormality in the grading device. When a batch of products is completed, the production abnormality is discovered, and rework will seriously affect the progress of the work. Therefore, an observation window is needed to observe the output of the graded feeding bin. However, during the observation process, the toner is easily adhered to the observation window, affecting the observation effect. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention provides a secondary feeding device for a grading system to solve the problems raised in the background technology.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a secondary feeding device of a grading system, comprising a feed bin, a feeding bin and a feeding channel, the upper inner wall of the feeding bin is provided with a partition, the partition divides the feeding bin into two graded feeding bins, the lower part of the feeding bin is connected with the feeding channel, the feeding bin is communicated with the feeding bin through the feeding channel, the back of the feeding channel is connected with an observation device, the observation device comprises a square bin, a screw bin, a partition plate, a threaded slider and a connecting rod, the square bin is connected to the back of the feeding channel, two slide grooves are provided on the inner walls on both sides of the square bin, the partition plate is provided with two in the square bin and sliders are provided on both sides of the partition plate, the slider is clamped in the slide groove, the square bin is divided into an observation bin, a drying bin and a cleaning bin from top to bottom by the two partition plates, the front and back of the observation bin are provided with observation ports, the inner side wall of the observation bin close to the feeding channel is provided with an iron sheet, and the observation bin is provided with an observation window. The top and bottom of the observation window are both provided with magnets, the top of the magnet is fixedly connected with a pull rod, the upper part of the observation bin is provided with a pull rod slide groove, the pull rod penetrates the pull rod slide groove and extends to the outside of the square bin, the pull rod is movably arranged in the pull rod slide groove, the screw bin is arranged on the side wall of the square bin, the lower inner wall of the screw bin is provided with a driving motor, the driving end of the driving motor is connected with a screw, the upper inner wall of the screw bin is connected to a bearing seat, the upper part of the screw is movably arranged on the bearing seat, the threaded slider is movably arranged on the screw through a thread, the side wall of the screw bin is provided with a connecting rod slide groove, the connecting rod is connected to the side wall of the threaded slider, the connecting rod penetrates the connecting rod slide groove and extends to the outside of the screw bin, the side wall of the connecting rod is installed with a pneumatic rod, the output end of the pneumatic rod is connected to the pull rod, a dryer is provided on one side of the drying bin, and at least two air holes are provided on the other side of the drying bin, the side wall of the cleaning bin is provided with a water inlet and a drain, and the lower part of the cleaning bin is provided with an ultrasonic oscillator;

[0005] Optionally, the two partition plates extend through the front of the square bin and extend outside the square bin;

[0006] Optionally, the vent holes and the lead screw bins are arranged alternately;

[0007] Optionally, two valves are provided at the connection between the feeding channel and the feeding bin, and the two valves respectively control two graded feeding bins;

[0008] Optionally, a reduction gearbox is installed at the driving end of the driving motor, the driving end of the driving motor is connected to the input end of the reduction gearbox, and the output end of the reduction gearbox constitutes the driving end of the driving motor;

[0009] Optionally, a through hole is provided at the connection between the feeding channel and the observation bin, the through hole and the observation hole are coaxially arranged and have the same diameter as the observation hole, and the observation window observes the feeding situation in real time through the observation hole and the through hole.

[0010] The present invention adopts the above structure to achieve the following beneficial effects: the present invention provides a secondary feeding device for a grading system, which observes the feeding situation in real time through the observation window through the observation hole and the through hole, monitors the work of the two grading feeding bins in real time, and prevents problems from not being fed back in time, thereby reducing the defective rate and not increasing work efficiency in disguise due to rework; when toner adheres to the observation window, the pneumatic rod separates the observation window from the iron sheet, and the observation window is placed in the cleaning bin using a lead screw drive, cleaned using an ultrasonic oscillator, and then reset after drying in a dryer. Compared with manual removal for cleaning or simply shaking a mechanical handle to drive a soft leather block to wipe the observation window glass, this method has a much better dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the overall structure diagram of the present invention;

[0012] Figure 2 This is a surface structure diagram of the observation device of the present invention;

[0013] Figure 3 This is a diagram showing the internal structure of the observation device of the present invention;

[0014] Figure 4 It is a side structural diagram of the observation device of the present invention.

[0015] Among them, 1. silo, 2. feeding silo, 3. feeding channel, 4. partition, 5. observation device, 6. square silo, 7. screw silo, 8. partition plate, 9. threaded slider, 10. connecting rod, 11. slide, 12. slider, 13. observation silo, 14. drying silo, 15. cleaning silo, 16. observation port, 17. iron sheet, 18. observation window, 19. magnet, 20. pull rod, 21. driving motor, 22. screw, 23. bearing seat, 24. connecting rod slide, 25. pneumatic rod, 26. pull rod slide, 27. dryer, 28. air vent, 29. water inlet, 30. drain outlet, 31. ultrasonic oscillator, 32. valve, 33. reducer, 34. through hole, 35. graded feeding silo. DETAILED DESCRIPTION

[0016] The technical solution of the present invention is further described in detail below in conjunction with specific implementations. The parts of the technical features or connection relationships described in the present invention that are not described in detail are all existing technologies adopted.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "provided on", "connected to", and "connected to" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1-4A secondary feeding device of a grading system comprises a silo 1, a feeding silo 2 and a feeding channel 3. A partition 4 is provided on the inner upper wall of the feeding silo 2. The partition 4 divides the feeding silo 2 into two graded feeding silos 35. The lower part of the feeding silo 2 is connected with the feeding channel 3. The feeding silo 2 is communicated with the silo 1 through the feeding channel 3. An observation device 5 is connected to the back of the feeding channel 3. The observation device 5 comprises a square silo 6, a screw silo 7, a partition plate 8, a threaded slider 9 and a connecting rod 10. The square silo 6 is connected to the back of the feeding channel 3. Two slide grooves 11 are provided on the inner walls on both sides of the square silo 6. The partition plate 8 is provided with two sliders 12 in the square silo 6 and on both sides of the partition plate 8, the sliders 12 are clamped and arranged on In the chute 11, the square bin 6 is divided from top to bottom into an observation bin 13, a drying bin 14 and a cleaning bin 15 by two partition plates 8. Observation ports 16 are provided at the front and back of the observation bin 13. An iron sheet 17 is provided on the inner wall of the observation bin 13 near the feeding channel 3. An observation window 18 is provided in the observation bin 13. Magnets 19 are provided at the top and bottom of the observation window 18. A pull rod 20 is fixedly connected to the top of the magnet 19. A pull rod chute 26 is provided at the upper part of the observation bin 13. The pull rod 20 passes through the pull rod chute 26 and extends to the outside of the square bin 6. The pull rod 20 is movably arranged in the pull rod chute 26. The screw bin 7 is arranged on the side wall of the square bin 6. A drive motor 21 is provided on the lower inner wall of the screw bin 7. The driving end is connected to a screw 22, and the upper inner wall of the screw bin 7 is connected to a bearing seat 23. The upper part of the screw 22 is movably arranged on the bearing seat 23. The threaded slider 9 is movably arranged on the screw 22 through a thread. The side wall of the screw bin 7 is provided with a connecting rod slot 24. The connecting rod 10 is connected to the side wall of the threaded slider 9. The connecting rod 10 passes through the connecting rod slot 24 and extends to the outside of the screw bin 7. A pneumatic rod 25 is installed on the side wall of the connecting rod 10. The output end of the pneumatic rod 25 is connected to the pull rod 20. A dryer 27 is provided on one side of the drying bin 14, and at least two air holes 28 are opened on the other side of the drying bin 14. The side wall of the cleaning bin 15 is provided with a water inlet 29 and a drain outlet 30, and the lower part of the cleaning bin 15 is provided with an overpressure rod. An acoustic oscillator 31; the two partition plates 8 pass through the front of the square bin 6 and extend to the outside of the square bin 6; the air vents 28 and the screw bin 7 are arranged alternately; two valves 32 are provided at the connection between the feeding channel 3 and the feeding bin 2, and the two valves 32 respectively control the two graded feeding bins 2; a reduction box 33 is installed at the driving end of the driving motor 21, and the driving end of the driving motor 21 is connected to the input end of the reduction box 33, and the output end of the reduction box 33 constitutes the driving end of the driving motor 21; a through hole 34 is provided at the connection between the feeding channel 3 and the observation bin 13, and the through hole 34 is coaxially arranged with the observation hole 16 and has the same diameter as the observation hole 16, and the observation window 18 observes the feeding situation in real time through the observation hole 16 and the through hole 34.

[0020] During specific use, the staff puts the raw material and the secondary added material into two graded feeding bins 35 respectively, controls the two graded feeding bins 35 through two valves 32, introduces the raw material and the secondary added material into the bin 1 through the feeding channel 3, observes the material conditions passing through the feeding channel 3 through the observation window 18 through the observation port 16 and the through hole 34, judges the real-time working conditions of the graded feeding bin 35, and stops production in time when problems are observed to prevent rework and reduce the scrap rate. When toner is stained on the observation window 18, pull the partition plate 8, the partition plate 8 moves on the slide 11 through the slider 12, and the partition plate 8 is pulled out, and the pneumatic rod 25 is started, and the pneumatic rod 25 drives the pull rod 20 to move on the pull rod slide 26, and the pull rod 20 drives the observation window 18 to move, so that the magnet 19 Disengage the iron sheet 17 and start the drive motor 21. The drive motor 21 drives the lead screw 22 to rotate on the bearing seat 23 under the action of the reduction box 33. The threaded slider 9 moves on the lead screw 20 through the thread. The threaded slider 9 drives the pneumatic rod 25 to move toward the cleaning chamber 15 through the connecting rod 10. The pneumatic rod 25 drives the observation window 18 to move toward the cleaning chamber 15 through the pull rod 20. Start the ultrasonic oscillator 31 to clean the observation window 18. After cleaning, pull the observation window 18 into the drying chamber through the pull rod 20, insert two partition plates 8, dry the observation window 18 through the dryer 27, and the gas is discharged through the air vent 28. Remove the partition plate 8, reset the observation window 18 through the pull rod 20, so that the magnet 19 is attracted to the iron sheet 17, and insert the partition plate 8 back.

Claims

1. A secondary feeding device for a grading system, characterized in that: The invention comprises a material bin (1), a feeding bin (2) and a feeding channel (3); a partition (4) is provided on the inner upper wall of the feeding bin (2); the partition (4) divides the feeding bin (2) into two graded feeding bins (35); the lower part of the feeding bin (2) is connected to the feeding channel (3); the feeding bin (2) is connected to the material bin (1) through the feeding channel (3); an observation device (5) is connected to the back of the feeding channel (3); the observation device (5) comprises a square bin (6), a screw bin (7), a partition plate (8), a threaded slider (9) and a connecting rod (10); the square bin (6) is connected to the back of the feeding channel (3); the inner walls on both sides of the square bin (6) are opened Two slide grooves (11) are provided, two partition plates (8) are provided in the square bin (6), and sliders (12) are provided on both sides of the partition plates (8), and the sliders (12) are clamped in the slide grooves (11), and the square bin (6) is divided from top to bottom by the two partition plates (8) into an observation bin (13), a drying bin (14) and a cleaning bin (15), and the observation bin (13) is provided with observation ports (16) at the front and rear, and an iron sheet (17) is provided on the inner side wall of the observation bin (13) close to the feeding channel (3), and an observation window (18) is provided in the observation bin (13), and magnets (19) are provided at the top and bottom of the observation window (18), and the magnets (19) A pull rod (20) is fixedly connected to the top, a pull rod slot (26) is provided on the upper part of the observation bin (13), the pull rod (20) passes through the pull rod slot (26) and extends to the outside of the square bin (6), the pull rod (20) is movably arranged in the pull rod slot (26), the screw bin (7) is arranged on the side wall of the square bin (6), a driving motor (21) is provided on the lower inner wall of the screw bin (7), a driving end of the driving motor (21) is connected to a screw (22), a bearing seat (23) is connected to the upper inner wall of the screw bin (7), the upper part of the screw (22) is movably arranged on the bearing seat (23), and the threaded slider (9) is movably arranged on the screw (22) through a thread The side wall of the screw bin (7) is provided with a connecting rod slot (24), the connecting rod (10) is connected to the side wall of the threaded slider (9), the connecting rod (10) passes through the connecting rod slot (24) and extends to the outside of the screw bin (7), the side wall of the connecting rod (10) is installed with a pneumatic rod (25), the output end of the pneumatic rod (25) is connected to the pull rod (20), a dryer (27) is provided on one side of the drying bin (14), and at least two air holes (28) are provided on the other side of the drying bin (14), a water inlet (29) and a drain outlet (30) are provided on the side wall of the cleaning bin (15), and an ultrasonic oscillator (31) is provided at the bottom of the cleaning bin (15).

2. A secondary feeding device for a grading system according to claim 1, characterized in that: The two partition plates (8) penetrate the front of the square bin (6) and extend to the outside of the square bin (6).

3. A secondary feeding device for a grading system according to claim 1, characterized in that: The vent holes (28) and the lead screw bin (7) are arranged alternately.

4. A secondary feeding device for a grading system according to claim 1, characterized in that: Two valves (32) are provided at the connection between the feeding channel (3) and the feeding bin (2).

5. A secondary feeding device for a grading system according to claim 1, characterized in that: A reduction box (33) is installed at the driving end of the driving motor (21), the driving end of the driving motor (21) is connected to the input end of the reduction box (33), and the output end of the reduction box (33) constitutes the driving end of the driving motor (21).

6. A secondary feeding device for a grading system according to claim 1, characterized in that: A through hole (34) is provided at the connection between the feeding channel (3) and the observation chamber (13); the through hole (34) and the observation port (16) are coaxially arranged, and the through hole (34) and the observation port (16) have the same diameter.

Citation Information

Patent Citations

  • Secondary feeding device of grading system

    CN213504931U