A fully automatic high-speed punching equipment
By designing fully automatic high-speed punching equipment, the joint work of loading components, correction components, punching components, clamping components and feeding components is solved, and the problems of low manual operation efficiency and high defect rate are realized. Efficient and automated production improves product quality and production efficiency.
Patent Information
- Application Number
- CN202011199932.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2040-11-02
AI Technical Summary
In the prior art, manual operation of punching equipment leads to low working efficiency, frequent production accidents and high product defect rate, which cannot effectively solve the problem of matching hole positions of mobile phone cases of different models.
A fully automatic high-speed punching device is designed, including fixing frame, feeding assembly, correction assembly, punching assembly, clamping assembly and feeding assembly. Through the coordinated work of these components, the fully automatic punching of the mobile phone case is achieved, which improves the Production efficiency and product yield.
It realizes fully automated operation of mobile phone case punching, significantly improves work efficiency, reduces operating error rate, improves product yield rate, and reduces production costs.
Smart Images

Figure CN112171775B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mobile phone case processing equipment, and in particular relates to a full-automatic high-speed punching equipment. Background Art
[0002] In order to facilitate carrying and protect mobile phones, various types of mobile phone cases have emerged. Different models of mobile phones have different openings, and even the positions of microphones, speakers and cameras are different. In addition, the gaps in the mobile phone cases are also different. At present, most mobile phone cases on the market are manually punched with holes that match the mobile phones.
[0003] In the prior art, most manufacturers manually send the workpieces to the punching equipment for punching, which not only has low work efficiency, but also easily leads to production accidents. At the same time, manual operation is relatively inaccurate, and the defective rate of the products produced is high. Summary of the invention
[0004] The present invention provides a fully automatic high-speed punching equipment, which aims to solve the problem that the existing method of manually sending the workpiece to the punching equipment for punching not only has low work efficiency, but also easily leads to production accidents. At the same time, the manual operation is relatively inaccurate and the defective rate of the produced products is high.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic high-speed punching equipment, including a fixed frame, a loading assembly is arranged on the fixed frame, a correction assembly is arranged at one end of the loading assembly for pre-positioning of the product; a punching assembly is arranged on one side of the correction assembly, a storage assembly is arranged on one side of the punching assembly, a clamping assembly is arranged above the loading assembly, a feeding assembly is arranged above the clamping assembly, and the loading assembly, correction assembly, punching assembly, clamping assembly and feeding assembly are respectively connected to a controller.
[0006] Preferably, the loading assembly comprises a fixed material rack connected to the fixed frame, and the fixed material rack is provided with a first material plate.
[0007] Preferably, two transmission sprockets are provided on the fixed material rack, one of which is provided with a driving motor, and the two transmission sprockets are provided with transmission chains, and the transmission chains are provided with the first material plate.
[0008] Preferably, the correction assembly includes a fixing seat, a placement plate is provided on the fixing seat, and a positioning block is matched on the side wall of the placement plate.
[0009] Preferably, a first telescopic cylinder is provided at the lower portion of the fixed seat, a longitudinal moving device is provided on the first telescopic cylinder, a transverse moving device is provided on the longitudinal moving device, a bearing seat is provided on the transverse moving device, a connecting piece is rotatably connected to the bearing seat, an adsorption piece is provided at the top of the connecting piece, and a through hole is opened on the placement plate, and the size of the through hole is larger than the adsorption piece.
[0010] Preferably, the longitudinal moving device includes a first slide rail connected to the output end of the first telescopic cylinder, a first slider is slidably connected to the first slide rail, a first spring is arranged between the first slider and the first slide rail, and a second telescopic cylinder is cooperated with one end of the first slider.
[0011] Preferably, the lateral moving device includes a second slide rail connected to the top end of the first slide block, a second slide block is slidably connected to the second slide rail, a second spring is arranged between the second slide block and the second slide rail, a third telescopic cylinder is arranged at one end of the second slide block, and the top end of the second slide block is connected to the bearing seat.
[0012] Preferably, the clamping assembly includes a clamping bracket, a third slide rail is provided at the top of the clamping bracket, and a suction device is provided on the third slide rail; one end of the suction device is connected to a second hydraulic cylinder, and a third hydraulic cylinder is provided at the bottom of the clamping bracket.
[0013] Preferably, the suction device comprises a connecting frame slidably connected to the third slide rail, and a plurality of suction cups are cooperatively arranged on the connecting frame, and one end of any of the suction cups is connected to the vacuum pump via a connecting pipe.
[0014] Preferably, the feeding assembly includes two first servo modules arranged at the top of the fixed frame, second servo modules are vertically arranged on the two first servo modules, a pre-positioning device is arranged on the second servo module, and a flexible gripper device is arranged on the side of the pre-positioning device close to the punching assembly.
[0015] The beneficial effects of the present invention are: through the cooperation of the loading component, the clamping component, the correction component, the feeding component, the punching component and the storage component, the punching of the mobile phone case can be completed in a fully automated manner, which greatly improves the work efficiency and reduces the operating error rate, thereby improving the product yield and reducing the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 for Figure 1 A top view of
[0018] Figure 3It is a schematic diagram of the structure of the feeding component in the present invention;
[0019] Figure 4 It is a schematic diagram of the structure of the correction component in the present invention;
[0020] Figure 5 It is a schematic diagram of the structure of the clamping assembly in the present invention;
[0021] Figure 6 It is a schematic diagram of the structure of the lateral moving device and the longitudinal moving device in the present invention;
[0022] In the figure: 1-fixed frame, 2-feeding assembly, 21-fixed material frame, 22-first material plate, 23-transmission sprocket, 24-drive motor, 25-transmission chain, 3-correction assembly, 31-fixed seat, 32-placement plate, 33-positioning block, 34-first telescopic cylinder, 35-bearing seat, 36-connecting piece, 37-adsorption piece, 310-through hole, 381-first slide rail, 382-first slider, 383-first spring, 384-second telescopic Cylinder, 391-second slide rail, 392-second slider, 393-second spring, 394-third telescopic cylinder, 4-punching assembly, 5-storage assembly, 6-clamping assembly, 61-clamping bracket, 62-third slide rail, 63-second hydraulic cylinder, 64-third hydraulic cylinder, 65-connecting frame, 66-suction cup, 7-feeding assembly, 71-first servo module, 72-second servo module, 73-pre-positioning device, 74-flexible gripper device. DETAILED DESCRIPTION
[0023] The present invention is further described in detail below in conjunction with embodiments, but the protection scope of the present invention is not limited thereto.
[0024] The present invention relates to a fully automatic high-speed punching equipment, comprising a fixed frame 1, on which a feeding component 2 is arranged, and a correction component 3 is arranged at one end of the feeding component 2 for pre-positioning of products; a punching component 4 is arranged on one side of the correction component 3, and a storage component 5 is arranged on one side of the punching component 4; a clamping component 6 is arranged above the feeding component 2, and a feeding component 7 is arranged above the clamping component 6; the feeding component 2, the correction component 3, the punching component 4, the clamping component 6 and the feeding component 7 are respectively connected to a controller.
[0025] In this embodiment, a loading component 2 is connected to the fixed frame 1, and the loading component 2 is used to store the products to be punched. After the clamping component 6 adsorbs the product, the loading component 2 has a descending action, and the clamping component 6 has a shaking action to prevent the suction cup 66 from adsorbing multiple products. After completing the shaking action, the clamping component 6 moves the product to the correction component 3, and the correction component 3 performs preliminary correction on the product. The feeding component 7 adsorbs the product on the correction component 3 and moves the product to the punching component 4. After the product is punched, the product is moved to the storage component 5 for storage. The punching of the product is fully automated, which greatly reduces the error rate of manual operation and improves work efficiency.
[0026] Furthermore, the loading assembly 2 includes a fixed material rack 21 connected to the fixed frame 1 , and a first material plate 22 is arranged on the fixed material rack 21 .
[0027] In this embodiment, the fixed material rack 21 is fixed on the fixed frame 1 , a first material plate 22 is connected to the fixed material rack 21 , and the product to be punched is placed on the first material plate 22 .
[0028] Furthermore, two transmission sprockets 23 are provided on the fixed material rack 21 , wherein one of the transmission sprockets 23 is provided with a driving motor 24 , and the two transmission sprockets 23 are provided with a transmission chain 25 , and the transmission chain 25 is provided with the first material plate 22 .
[0029] In this embodiment, two transmission sprockets 23 are connected to the fixed material rack 21, the transmission sprocket 23 at the bottom is connected to a driving motor 24, a transmission chain 25 is connected between the two transmission sprockets 23, the transmission chain 25 and the tooth grooves on the first material plate 22 are adapted to each other, and the driving motor 24 drives the transmission chain 25 to rotate, thereby driving the first material plate 22 to move up and down.
[0030] In this embodiment, after the clamping component 6 is adsorbed to the product, the driving motor 24 drives the transmission chain 25 to rotate, thereby driving the first material plate 22 to move downward a certain distance, so as to facilitate the clamping component 6 to produce a shaking action, thereby preventing the clamping component 6 from adsorbing multiple products at one time. When the clamping component 6 moves the product to the correction component 3, the driving motor 24 drives the first material plate 22 to reset.
[0031] Furthermore, the correction component 3 includes a fixing seat 31 , a placement plate 32 is provided on the fixing seat 31 , and a positioning block 33 is matched on the side wall of the placement plate 32 .
[0032] In this embodiment, the fixing seat 31 is connected to the fixing frame 1, the top of the fixing seat 1 is connected to the prevention plate 32, and the placement plate 32 is connected to a positioning block 33, which forms a 90-degree angle to facilitate product positioning.
[0033] Furthermore, a first telescopic cylinder 34 is provided at the lower part of the fixed seat 31, a longitudinal moving device is provided on the first telescopic cylinder 34, a transverse moving device is provided on the longitudinal moving device, a bearing seat 35 is provided on the transverse moving device, a connecting piece 36 is rotatably connected to the bearing seat 35, an adsorption piece 37 is provided at the top of the connecting piece 36, and a through hole 310 is opened on the placement plate 32, and the size of the through hole 310 is larger than the adsorption piece 37.
[0034] In the present embodiment, the lower part of the fixed seat 31 is fixedly connected to the first telescopic cylinder 34, the output end of the first telescopic cylinder 34 is connected to the longitudinal transfer device, the longitudinal movement device is connected to the transverse movement device, the transverse movement device is connected to the bearing seat 35, the bearing seat 35 is rotatably connected to the connecting member 36, the top of the connecting member 36 is connected to the adsorption member 37, the adsorption member 37 is a hollow structure, and the top of the adsorption member 37 is provided with a through hole 310, the adsorption member is connected to the vacuum pump, the vacuum pump extracts air at the top of the adsorption member 37 to generate adsorption force, thereby adsorbing the product, the size of the adsorption member 37 is smaller than the size of the through hole 310 on the placement plate 32; when the product to be processed is placed on the placement plate 32, the position of the adsorption member 37 is lower than the height of the placement plate 32, the first telescopic cylinder 34 extends upward to adsorb the product to be processed on the placement plate 32 and lift it upward by one end, the transverse movement device and the longitudinal movement device drive the product to move toward the positioning block 33, and the positioning of the product is completed by the positioning block 33, and the first telescopic cylinder 34 is reset after the positioning is completed.
[0035] Furthermore, the longitudinal moving device includes a first slide rail 381 connected to the output end of the first telescopic cylinder 34, a first slider 382 is slidably connected to the first slide rail 381, a first spring 383 is arranged between the first slider 382 and the first slide rail 381, and a second telescopic cylinder 384 is arranged at one end of the first slider 382.
[0036] In the present embodiment, the output end of the first telescopic cylinder 34 is connected to the first slide rail 381, and the first slider 382 is slidably connected to the first slide rail 381. One end of the first spring 383 is connected to the first slider 382, and the other end is connected to the side bracket of the first slide rail 381. In the initial state, the second telescopic cylinder 384 pushes the first slider 382 to compress the first spring 383. When the product needs to be inspected, the second telescopic cylinder 384 drives the first slide rail 381 to reset, and drives the product to move longitudinally under the elastic force of the first spring 383, and drives the product to move laterally under the elastic force of the second spring 393, thereby completing the positioning of the product. When the product coincides with the right-angled side of the positioning block 33, the product is still subject to the elastic force of the spring. At that time, the elastic force of the spring will not deform the product, thereby ensuring the accuracy of product positioning.
[0037] Furthermore, the lateral moving device includes a second slide rail 391 connected to the top of the first slide block 382, a second slide rail 391 is slidably connected to the second slide block 392, a second spring 393 is arranged between the second slide block 392 and the second slide rail 391, one end of the second slide block 392 is cooperated with a third telescopic cylinder 394, and the top of the second slide block 392 is connected to the bearing seat 35.
[0038] In this embodiment, the top end of the first slider 382 is connected to the second slide rail 391, and the second slider 392 is slidably connected to the second slide rail 391. One end of the second spring 393 is connected to the second slider 392, and the other end is connected to the side bracket of the second slide rail 391. In the initial state, the third telescopic cylinder 394 pushes the second slider 392 to compress the second spring 393; when the second telescopic cylinder 384 and the third telescopic cylinder 394 are reset at the same time, the elastic force of the spring in the horizontal and longitudinal directions of the product, when the end of the product reaches the right angle side, since the bearing seat 35 is rotatably connected to the connecting piece 36, the point that reaches the positioning block 33 first is the center of the circle, and the product rotates and translates under the action of the elastic force until it coincides with the right angle of the positioning block 33.
[0039] Furthermore, the clamping assembly 6 includes a clamping bracket 61, a third slide rail 62 is provided at the top of the clamping bracket 61, and a suction device is provided on the third slide rail 62; one end of the suction device is connected to a second hydraulic cylinder 63, and a third hydraulic cylinder 64 is provided at the bottom of the clamping bracket 61.
[0040] Furthermore, the suction device includes a connecting frame 65 slidably connected to the third slide rail 62 , and a plurality of suction cups 66 are cooperatively arranged on the connecting frame 65 , and one end of any suction cup 66 is connected to the vacuum pump through a connecting pipe.
[0041] In this embodiment, one end of the third hydraulic cylinder 64 is fixed on the fixed frame 1, the outer wall of the third hydraulic cylinder 64 is fixedly connected to the clamping bracket 61, a third slide rail 62 is provided at the top of the clamping bracket 61, a connecting frame 65 is slidably connected to the third slide rail 62 through a slider, one end of the connecting frame 65 is connected to the third hydraulic cylinder 63, and the connecting frame 65 is driven to move by the third hydraulic cylinder 63, thereby moving the product from the loading component 2 to the correction component 3; a plurality of suction cups 66 are connected to the connecting frame 65, and any suction cup 66 is connected to a vacuum pump, and the vacuum pump draws air to form an adsorption force on the suction cup 66, thereby adsorbing the product.
[0042] In this embodiment, after the suction cup 66 completes the adsorption of the product to be inspected, the driving motor 24 drives the product to be inspected on the first material plate 22 to move downward, and the third hydraulic cylinder 64 drives the clamping bracket 61 to move up and down, thereby generating a shaking action to prevent the suction cup from adsorbing multiple products. When the shaking action is completed, the second hydraulic cylinder 63 drives the product to move to the correction component 3, and the driving motor 24 drives the first material plate 22 to reset.
[0043] Furthermore, the feeding assembly 7 includes two first servo modules 71 disposed on the top of the fixed frame 1, second servo modules 72 are vertically disposed on the two first servo modules 71, a pre-positioning device 73 is disposed on the second servo module 72, and a flexible gripper device 74 is disposed on the side of the pre-positioning device 73 close to the punching assembly 4.
[0044] In this embodiment, two first servo modules 71 are connected to the top of the fixed frame 1, and the two servo modules 71 are vertically connected to the second servo module 72. The second servo module 72 is slidably connected to the pre-positioning device 73. The pre-positioning device 73 is connected to a flexible gripper device 74 at one end close to the punching component 4. The product on the correction component 3 is adsorbed by the flexible gripper device 74. The first servo module 71 and the second servo module 72 drive the pre-positioning device 73 to move in the left and right and front and back directions, thereby sending the product to the punching component 4 for punching, and after the punching is completed, the product is moved to the storage component 5 for storage.
[0045] The above-described embodiment is only a preferred solution of a fully automatic high-speed punching device of the present invention, and does not limit the present invention in any form. There are other variations and modifications without exceeding the technical solutions described in the claims.
Claims
1. A fully automatic high-speed punching device, comprising a fixed frame (1), the fixed frame (1) being provided with a feeding assembly (2), the feeding assembly (2) comprising a fixed material frame (21) connected to the fixed frame (1), the fixed material frame (21) being provided with a first material plate (22); a correction assembly (3) being provided at one end of the feeding assembly (2) for pre-positioning of a product; a punching assembly (4) being provided on one side of the correction assembly (3), a storage assembly (5) being provided on one side of the punching assembly (4); a clamping assembly (6) being provided above the feeding assembly (2), a feeding assembly (7) being provided above the clamping assembly (6), the feeding assembly (2), the correction assembly (3), the punching assembly (4), the clamping assembly (6) and the feeding assembly (7) being respectively connected to a controller, characterized in that: The correction component (3) comprises a fixing seat (31), a placement plate (32) is arranged on the fixing seat (31), and a positioning block (33) is matched on the side wall of the placement plate (32); A first telescopic cylinder (34) is disposed at the lower part of the fixed seat (31); a longitudinal moving device is disposed on the first telescopic cylinder (34); a transverse moving device is disposed on the longitudinal moving device; a bearing seat (35) is disposed on the transverse moving device; a connecting piece (36) is rotatably connected to the bearing seat (35); a suction piece (37) is disposed at the top end of the connecting piece (36); a through hole (310) is formed on the placement plate (32); and a size of the through hole (310) is larger than that of the suction piece (37); The longitudinal moving device comprises a first slide rail (381) connected to the output end of a first telescopic cylinder (34); a first slider (382) is slidably connected to the first slide rail (381); a first spring (383) is provided between the first slider (382) and the first slide rail (381); and a second telescopic cylinder (384) is provided at one end of the first slider (382); The lateral movement device comprises a second slide rail (391) connected to the top end of the first slide block (382); a second slide block (392) is slidably connected to the second slide rail (391); a second spring (393) is provided between the second slide block (392) and the second slide rail (391); a third telescopic cylinder (394) is provided at one end of the second slide block (392); and the top end of the second slide block (392) is connected to the bearing seat (35).
2. A fully automatic high-speed punching equipment according to claim 1, characterized in that: Two transmission sprockets (23) are provided on the fixed material rack (21), one of the transmission sprockets (23) is provided in cooperation with a driving motor (24), and a transmission chain (25) is provided in cooperation with the two transmission sprockets (23), and the transmission chain (25) is provided in cooperation with the first material plate (22).
3. A fully automatic high-speed punching equipment according to claim 1, characterized in that: The clamping assembly (6) comprises a clamping bracket (61), a third slide rail (62) being arranged at the top end of the clamping bracket (61), and a suction device being arranged on the third slide rail (62); one end of the suction device is connected to a second hydraulic cylinder (63), and a third hydraulic cylinder (64) is arranged at the bottom of the clamping bracket (61).
4. A fully automatic high-speed punching equipment according to claim 3, characterized in that: The suction device comprises a connecting frame (65) slidably connected to the third slide rail (62), and a plurality of suction cups (66) are arranged on the connecting frame (65). One end of any suction cup (66) is connected to the air pump via a connecting pipe.
5. The fully automatic high-speed punching equipment according to claim 1, characterized in that: The feeding assembly (7) comprises two first servo modules (71) arranged at the top of a fixed frame (1), second servo modules (72) being arranged vertically on the two first servo modules (71), a pre-positioning device (73) being arranged on the second servo module (72), and a flexible gripping device (74) being arranged on a side of the pre-positioning device (73) close to the punching assembly (4).
