A tool for driving the connecting shaft of a gear box to rotate
By designing a tool for rotating the drive connection shaft of the gear box, the combination of bracket, bearing and power components is used to solve the problem of accelerated wear of the bearing bush in the prior art, and the effect of reducing maintenance frequency and cost is achieved.
Patent Information
- Application Number
- CN202011389982.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-12-01
AI Technical Summary
During oil flushing and no-load trial operation, the existing gearbox rotates through the motor, belt and pulley drive connection shaft, which leads to accelerate wear of the bearing bushing, shortening service life, and increasing maintenance frequency and cost.
Design a tool for driving the connecting shaft of the gear box to rotate, including brackets, bearings, couplings, rotating wheels and power components. The power components drive the rotating wheels to drive the couplings and connecting shafts to rotate. The role of the brackets and bearings to carry the power components force to reduce wear on bearing shells.
Through this tooling, the wear of the connecting bearing to the bearing bush is reduced, the probability of the gear box being repaired due to the bearing bushing is reduced, and the maintenance cost of the gear box is reduced.
Smart Images

Figure CN112392866B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear boxes, and in particular to a tool for driving a connecting shaft of a gear box to rotate. Background Art
[0002] In the prior art, a motor, a belt and a pulley are required to drive the connecting shaft of the gear box to rotate during oil flushing and no-load test operation. This driving method generates a fixed-direction force on one end of the connecting shaft, causing the other end of the connecting shaft to rub against the bearing of the gear box, thereby increasing the probability of the bearing being scrapped due to wear, shortening the service life of the bearing, increasing the maintenance frequency of the gear box, and increasing the maintenance cost of the gear box. Summary of the invention
[0003] Based on the above, the purpose of the present invention is to provide a tool for driving the connecting shaft of a gear box to rotate, thereby reducing the probability of repairing the gear box due to bearing damage and reducing the maintenance cost of the gear box.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A tool for driving a connecting shaft of a gear box to rotate, comprising: a bracket detachably arranged on a housing of the gear box; a bearing fixedly arranged on the bracket; a coupling penetrating the bearing, one end of the coupling fixedly arranged on the connecting shaft of the gear box; a rotating wheel fixedly arranged on the other end of the coupling; a power assembly connected to the rotating wheel by power, the power assembly being able to drive the rotating wheel to drive the coupling and the connecting shaft to rotate.
[0006] As a preferred solution of a tool for driving the connecting shaft of a gear box to rotate, the coupling includes: a flange, one end of which is fixedly arranged on the connecting shaft; a flange shaft, one end of which is fixedly arranged on the other end of the flange, the other end of the flange shaft is provided with the rotating wheel, and the middle part of the flange shaft is sleeved with the bearing.
[0007] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, the coupling also includes a connecting pin and two first baffles, one of the first baffles is fixedly arranged on the flange plate, and the other first baffle is fixedly arranged on the flange shaft, the connecting pin passes through the flange plate and the flange shaft and the connecting pin is clamped between the two first baffles.
[0008] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, the tooling for driving the connecting shaft of a gear box to rotate also includes a pressure plate and a second baffle, the pressure plate is fixedly arranged at one end of the flange shaft away from the flange disk, the rotating wheel is clamped between the pressure plate and the bearing, the second baffle is fixedly arranged on the bracket and the second baffle is spaced apart from the first baffle, and the second baffle abuts against the outer ring of the bearing.
[0009] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, a through hole is provided at the center of the flange shaft, and a plurality of heat dissipation holes are provided on the flange shaft, each of the heat dissipation holes is connected to the through hole, and the heat dissipation holes are located between the first baffle plate and the second baffle plate.
[0010] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, a gap is set between the flange and the connecting shaft, a first positioning piece is provided on the flange, the length of the first positioning piece screwed into the flange is adjustable, a first abutment piece is clamped between the flange and the connecting shaft, and the locking end of the first positioning piece abuts against the first abutment piece to enable the flange and the connecting shaft to rotate synchronously.
[0011] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, the rotating wheel is interference fitted on the flange shaft, a second positioning piece is provided on the rotating wheel, the length of the second positioning piece screwed into the rotating wheel is adjustable, a second abutment piece is clamped between the rotating wheel and the flange shaft, and the locking end of the second positioning piece abuts against the second abutment piece to enable the rotating wheel and the flange shaft to rotate synchronously.
[0012] As a preferred solution of a tooling for driving the connecting shaft of a gearbox to rotate, the tooling for driving the connecting shaft of a gearbox to rotate further comprises a first distance ring, which is sleeved on the coupling and clamped between the inner ring of the bearing and the rotating wheel.
[0013] As a preferred solution of a tooling for driving the connecting shaft of a gear box to rotate, the number of the bearings is two, and the tooling for driving the connecting shaft of the gear box to rotate also includes a second distance ring, which is sleeved on the coupling and clamped between the inner rings of the two bearings.
[0014] As a preferred solution for a tool for driving the connecting shaft of a gear box to rotate, the power assembly includes a motor and a synchronous belt, one end of the synchronous belt is connected to the output end of the motor, and the other end of the synchronous belt is connected to the rotating wheel.
[0015] The beneficial effects of the present invention are as follows: in the tooling for driving the connecting shaft of the gear box to rotate disclosed in the present invention, when the power component drives the rotating wheel to drive the coupling and the connecting shaft to rotate, the bracket and the bearing can bear the fixed-direction force generated by the power component on the rotating wheel, thereby reducing the wear of the connecting shaft on the bearing, reducing the probability of repairing the gear box due to bearing damage, and reducing the maintenance cost of the gear box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0017] Figure 1 is a cross-sectional view of a tool for driving a connecting shaft of a gear box to rotate provided by a specific embodiment of the present invention;
[0018] Figure 2 yes Figure 1 A local enlarged view at point A;
[0019] Figure 3 It is a schematic diagram of a tooling for driving a connecting shaft of a gear box to rotate in one direction provided by a specific embodiment of the present invention;
[0020] Figure 4 It is a schematic diagram of a tooling for driving the connecting shaft of a gear box to rotate in another direction provided by a specific embodiment of the present invention.
[0021] In the figure:
[0022] 1. Bracket; 2. Bearing; 3. Coupling; 31. Flange; 32. Flange shaft; 3201. Through hole; 3202. Heat dissipation hole; 33. Connecting pin; 34. First baffle; 4. Rotating wheel; 5. Pressing plate; 6. Second baffle; 71. First distance ring; 72. Second distance ring. DETAILED DESCRIPTION
[0023] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] This embodiment provides a tool for driving the connecting shaft of the gear box to rotate, such as Figures 1 to 4 As shown, it includes a bracket 1, a bearing 2, a coupling 3, a rotating wheel 4 and a power assembly (not shown in the figure), the bracket 1 is detachably arranged on the housing of the gearbox, the bearing 2 is fixedly arranged on the bracket 1, the coupling 3 is arranged through the bearing 2, one end of the coupling 3 is fixed on the connecting shaft of the gearbox, the rotating wheel 4 is fixedly arranged on the other end of the coupling 3, the rotating wheel 4 is a pulley, the power assembly is connected to the rotating wheel 4 by power, and the power assembly can drive the rotating wheel 4 to drive the coupling 3 and the connecting shaft to rotate. Among them, the power assembly of this embodiment includes a motor and a synchronous belt, one end of the synchronous belt is connected to the output end of the motor, and the other end of the synchronous belt is connected to the rotating wheel 4, and the motor drives the synchronous belt to drive the rotating wheel 4, the coupling 3 and the connecting shaft to rotate synchronously.
[0027] It should be noted that the bracket 1 of the present embodiment is assembled on the housing of the gear box by two bolts and two connecting pins 33, so that the tooling for rotating the connecting shaft of the driving gear box is detachably connected to the housing. When the connecting shaft needs to be rotated to clean the gear box or to make the gear box run without load, the bracket 1 of the tooling for rotating the connecting shaft of the driving gear box is installed on the housing, and after cleaning or running without load, the tooling for rotating the connecting shaft of the driving gear box is removed from the housing.
[0028] Furthermore, when the gearbox is a rolling bearing gearbox, if the rolling bearing gearbox cannot operate normally, the tooling for driving the connecting shaft of the gearbox to rotate in this embodiment can also drive the connecting shaft of the gearbox to rotate, thereby achieving normal rotation of the gearbox.
[0029] The tooling for driving the connecting shaft of the gearbox to rotate provided in this embodiment, when the power component drives the rotating wheel 4 to drive the coupling 3 and the connecting shaft to rotate, the bracket 1 and the bearing 2 can bear the fixed-direction force generated by the power component on the rotating wheel 4, so that the wear of the connecting shaft on the bearing is reduced, the probability of repairing the gearbox due to bearing damage is reduced, and the maintenance cost of the gearbox is reduced.
[0030] like Figure 1 As shown, the coupling 3 of this embodiment includes a flange 31, a flange shaft 32, a connecting pin 33 and two first baffles 34. One end of the flange 31 is fixedly arranged on the connecting shaft, one end of the flange shaft 32 is fixedly arranged on the other end of the flange 31, a rotating wheel 4 is arranged on the other end of the flange shaft 32, and a bearing 2 is sleeved on the middle part of the flange shaft 32. One of the first baffles 34 is fixedly arranged on the flange 31, and the other first baffle 34 is fixedly arranged on the flange shaft 32. The connecting pin 33 is arranged through the flange 31 and the flange shaft 32 and is sandwiched between the two first baffles 34.
[0031] Specifically, the connecting pin 33 of this embodiment is a nylon pin, and the number of the connecting pins 33 is at least two, and at least two connecting pins 33 are distributed along the circumference of the flange 31. The first baffle 34 fixed on the flange 31 is fixed to the end surface of the flange 31 by means of screws or other locking members, and the other first baffle 34 fixed on the flange shaft 32 is fixed to the end surface of the flange shaft 32 by means of screws or other locking members, and the two first baffles 34 are respectively abutted against the two ends of the connecting pin 33 to prevent the connecting pin 33 from jumping out along the axial direction of the coupling 3, so as to ensure that the flange 31 and the flange shaft 32 are firmly connected together. In other embodiments, the connecting pin 33 can also be a connecting pin 33 made of other materials, which is selected according to actual needs.
[0032] Furthermore, a gap is set between the flange 31 and the connecting shaft in this embodiment, a first positioning member (not shown in the figure) is provided on the flange 31, the length of the first positioning member screwed into the flange 31 is adjustable, and a first abutment member (not shown in the figure) is clamped between the flange 31 and the connecting shaft, and the locking end of the first positioning member abuts against the first abutment member to enable the flange 31 to rotate synchronously with the connecting shaft.
[0033] The first positioning member of the present embodiment is a set screw, the first abutment member is a copper washer, the connecting shaft is a steel connecting shaft, and the length of the first positioning member screwed into the flange 31 is adjustable, so that the first positioning member abuts against the first abutment member and the first abutment member is pressed against the connecting shaft by the first positioning member. Since the copper washer is softer, the damage to the connecting shaft by the first abutment member is reduced, that is, the connecting shaft and the flange 31 are connected by the first positioning member and the first abutment member, which ensures that the flange 31 and the connecting shaft can rotate synchronously. This installation method ensures the synchronous rotation of the flange 31 and the connecting shaft without changing the structure of the connecting shaft. In other embodiments, the first positioning member and the first abutment member are not limited to the limitations of the present embodiment, and the first positioning member can also be a screw, a bolt, etc., and the first abutment member can also be made of other materials with softer hardness, which are selected according to actual needs.
[0034] The rotating wheel 4 of this embodiment is interference fitted on the flange shaft 32, and a second positioning piece (not shown in the figure) is provided on the rotating wheel 4. The length of the second positioning piece screwed into the rotating wheel 4 is adjustable, and a second abutment piece (not shown in the figure) is clamped between the rotating wheel 4 and the flange shaft 32. The locking end of the second positioning piece abuts against the second abutment piece to ensure that the rotating wheel 4 and the flange shaft 32 rotate synchronously.
[0035] The second positioning member of the present embodiment is a set screw, the second abutting member is a copper washer, the flange shaft 32 is a stainless steel flange shaft 32, and the length of the second positioning member screwed into the rotating wheel 4 is adjustable, so that the second positioning member abuts against the second abutting member and the second abutting member is pressed against the flange shaft 32 by the second positioning member. Since the copper washer is softer, the damage to the flange shaft 32 by the second abutting member is reduced, that is, the flange shaft 32 and the rotating wheel 4 are connected by the second positioning member and the second abutting member, which ensures that the flange shaft 32 and the rotating wheel 4 can rotate synchronously. This installation method ensures the synchronous rotation of the flange shaft 32 and the rotating wheel 4 without changing the structure of the flange shaft 32. In other embodiments, the second positioning member and the second abutting member are not limited to the limitation of the present embodiment, and the second positioning member can also be a screw, a bolt, etc., and the second abutting member can also be made of other materials with softer hardness, which are selected according to actual needs.
[0036] like Figure 1 , Figure 3 and Figure 4 As shown, the tooling for rotating the connecting shaft of the driving gear box in this embodiment also includes a pressure plate 5 and a second baffle 6. The pressure plate 5 is fixedly arranged at the end of the flange shaft 32 away from the flange disk 31. The rotating wheel 4 is clamped between the pressure plate 5 and the bearing 2. The second baffle 6 is fixedly arranged on the bracket 1 and the second baffle 6 is spaced apart from the first baffle 34. The second baffle 6 abuts against the outer ring of the bearing 2. The pressure plate 5 and the second baffle 6 can limit the axial movement of the rotating wheel 4 to prevent the rotating wheel 4 from moving along its own axial direction.
[0037] Specifically, Figure 1 and Figure 2 As shown, the tooling for driving the connecting shaft of the gear box of this embodiment to rotate further includes a first distance ring 71 and a second distance ring 72, the first distance ring 71 is loosely mounted on the flange shaft 32, the first distance ring 71 is sleeved on the coupling 3, and the first distance ring 71 is sandwiched between the inner ring of the bearing 2 and the rotating wheel 4. There are two bearings 2 in this embodiment, both of which are rolling bearings, and the bearings 2 are lubricated with grease, the second distance ring 72 is loosely mounted on the flange shaft 32, the second distance ring 72 is sleeved on the coupling 3, and the second distance ring 72 is sandwiched between the inner rings of the two bearings 2.
[0038] Specifically, the rotating wheel 4, the first distance ring 71, a bearing 2, the second distance ring 72 and another bearing 2 of this embodiment are sandwiched between the pressure plate 5 and the second baffle 6 in sequence, that is, the pressure plate 5 and the second baffle 6 play an axial limiting role on the bearing 2, the second distance ring 72, another bearing 2, the first distance ring 71 and the rotating wheel 4. The pressure plate 5 and the second baffle 6 press the rotating wheel 4, the first distance ring 71, a bearing 2, the second distance ring 72 and another bearing 2 in sequence to prevent the rotating wheel 4 from generating axial movement relative to the flange shaft 32, thereby ensuring that the torque output by the power assembly is transmitted to the connecting shaft through the coupling 3.
[0039] like Figure 1 and Figure 2 As shown, a through hole 3201 is provided at the center of the flange shaft 32 of the present embodiment, that is, the flange shaft 32 is a hollow structure, and a plurality of heat dissipation holes 3202 are provided on the flange shaft 32, each heat dissipation hole 3202 is connected to the through hole 3201, and the heat dissipation holes 3202 are located between the first baffle plate 34 and the second baffle plate 6. The heat dissipation holes 3202 can dissipate heat for the flange shaft 32, thereby reducing the temperature of the flange shaft 32 with a higher temperature, and ultimately improving the actual operating condition of the bearing 2.
[0040] When the tooling for rotating the connecting shaft of the driving gear box of this embodiment is installed on the connecting shaft of the gear box, firstly, the various parts of the tooling for rotating the connecting shaft of the driving gear box are assembled together to form an integral structure, and then the bracket 1 of the tooling for rotating the connecting shaft of the driving gear box is fixedly installed on the housing of the gear box, and then the flange 31 is fixed on the connecting shaft using the first positioning member and the first abutting member. It can be seen that the tooling for rotating the connecting shaft of the driving gear box of this embodiment is easy to install and simple to operate, and the installation time is greatly shortened compared with the prior art.
[0041] In other embodiments, the flange 31 can be first installed on the connecting shaft through the first positioning member and the first abutment member, and then the remaining structures of the tooling for rotating the connecting shaft of the driving gear box are assembled together and fixedly installed on the housing of the gear box. Finally, the flange 31 and the flange shaft 32 are fixedly connected by a connecting pin 33, and two first baffles 34 are used to axially limit the connecting pin 33. The installation method of installing the tooling for rotating the connecting shaft of the driving gear box on the gear box can be adjusted according to actual needs and is not limited to this limitation of the present embodiment.
[0042] The tooling structure for rotating the connecting shaft of the driving gear box in this embodiment is simple, the production cost is low, and the applicability is strong. The bracket 1 and the bearing 2 can both bear the fixed-direction force generated by the power component on the rotating wheel 4, so that the wear of the connecting shaft on the bearing is reduced, and the probability of repairing the gear box due to bearing damage is reduced.
[0043] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A tool for driving the connecting shaft of a gear box to rotate, characterized in that: include: A bracket (1) is detachably arranged on a housing of the gear box; A bearing (2) is fixedly arranged on the bracket (1); A coupling (3) is arranged to penetrate the bearing (2), and one end of the coupling (3) is fixed to the connecting shaft of the gear box; A rotating wheel (4) is fixedly arranged on the other end of the coupling (3); A power assembly is connected to the rotating wheel (4) in a power manner, and the power assembly is capable of driving the rotating wheel (4) to drive the coupling (3) and the connecting shaft to rotate; The coupling (3) comprises: a flange (31), one end of which is fixedly arranged on the connecting shaft, and a flange shaft (32), one end of which is fixedly arranged on the other end of the flange (31), the other end of which is provided with the rotating wheel (4), and the middle part of which is sleeved with the bearing (2).
2. The tooling for driving the connecting shaft of the gear box to rotate according to claim 1, characterized in that: The coupling (3) further comprises a connecting pin (33) and two first baffles (34), wherein one of the first baffles (34) is fixedly arranged on the flange (31), and the other of the first baffles (34) is fixedly arranged on the flange shaft (32), and the connecting pin (33) passes through the flange (31) and the flange shaft (32) and is clamped between the two first baffles (34).
3. The tooling for driving the connecting shaft of the gear box to rotate according to claim 2, characterized in that: The tooling for driving the connecting shaft of the gear box to rotate also includes a pressure plate (5) and a second baffle (6); the pressure plate (5) is fixedly arranged at one end of the flange shaft (32) away from the flange plate (31); the rotating wheel (4) is clamped between the pressure plate (5) and the bearing (2); the second baffle (6) is fixedly arranged on the bracket (1) and the second baffle (6) is spaced apart from the first baffle (34); the second baffle (6) abuts against the outer ring of the bearing (2).
4. The tooling for driving the connecting shaft of the gear box to rotate according to claim 3, characterized in that: A through hole (3201) is provided at the center of the flange shaft (32), and a plurality of heat dissipation holes (3202) are provided on the flange shaft (32), each of the heat dissipation holes (3202) is connected to the through hole (3201), and the heat dissipation holes (3202) are located between the first baffle plate (34) and the second baffle plate (6).
5. The tooling for driving the connecting shaft of the gear box to rotate according to claim 1, characterized in that: A gap is set between the flange (31) and the connecting shaft. A first positioning member is provided on the flange (31). The length of the first positioning member screwed into the flange (31) is adjustable. A first abutment member is clamped between the flange (31) and the connecting shaft. The locking end of the first positioning member abuts against the first abutment member to enable the flange (31) and the connecting shaft to rotate synchronously.
6. The tooling for driving the connecting shaft of the gear box to rotate according to claim 1, characterized in that: The rotating wheel (4) is interference-fitted on the flange shaft (32); a second positioning member is provided on the rotating wheel (4); the length of the second positioning member screwed into the rotating wheel (4) is adjustable; a second abutment member is sandwiched between the rotating wheel (4) and the flange shaft (32); a locking end of the second positioning member abuts against the second abutment member so that the rotating wheel (4) and the flange shaft (32) rotate synchronously.
7. The tooling for driving the connecting shaft of a gear box to rotate according to any one of claims 1 to 6, characterized in that: The tooling for driving the connecting shaft of the gear box to rotate further comprises a first distance ring (71), wherein the first distance ring (71) is sleeved on the coupling (3) and the first distance ring (71) is clamped between the inner ring of the bearing (2) and the rotating wheel (4).
8. The tooling for driving the connecting shaft of a gear box to rotate according to any one of claims 1 to 6, characterized in that: The number of the bearings (2) is two, and the tooling for driving the connecting shaft of the gear box to rotate further includes a second distance ring (72), wherein the second distance ring (72) is sleeved on the coupling (3) and the second distance ring (72) is clamped between the inner rings of the two bearings (2).
9. The tooling for driving the connecting shaft of a gear box to rotate according to any one of claims 1 to 6, characterized in that: The power assembly comprises a motor and a synchronous belt, one end of the synchronous belt is connected to the output end of the motor, and the other end of the synchronous belt is connected to the rotating wheel (4).
Citation Information
Patent Citations
Run-in test rig cylinder driving device
CN106248372A
Tool for driving connecting shaft of gearbox to rotate
CN213981702U