A kind of tooling device based on automobile motor coil winding

Abstract

The present invention relates to the technical field of mechanical auxiliary equipment, specifically a kind of tooling device based on automobile motor coil winding, including a device body, an auxiliary structure and a supporting structure, the device body includes a base, the base is connected to a side plate, the side plate is connected to a supporting flange, the auxiliary structure includes a B-axis rotating flange, the inner wall of the supporting flange is sleeved with the B-axis rotating flange, the inner side of the B-axis rotating flange is connected to a stator limit buckle, the top of the stator limit buckle is connected to a connecting plate, the surface of the connecting plate is provided with a copper wire guide block, the bottom of the stator limit buckle is connected to a stator supporting flange, and the inside of the side plate is provided with an A-axis limit handle. The present invention grabs the stator by a mechanical arm and puts it into the motor winding tooling, and the conveyor belt side sensor recognizes and records the belt motor and tooling related data through the Siemens memory chip.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical auxiliary equipment, in particular to a wire winding tooling device based on an automobile motor coil. Background Art

[0002] The motor has a history of nearly 200 years since it was invented by British scientist Michael Faraday in 1831. Its appearance has brought many conveniences to life. It has the advantages of easy use and control, self-starting, production, and reversing. In the process of use, it has high working efficiency, no smoke, odor, no pollution to the environment, and low noise.

[0003] However, its manufacturing process is relatively complicated, especially in the coil winding stage, which not only involves machine assembly and winding, but also requires manual coil bundling and testing. Small motors are fine, but when it comes to large motor coil winding, the manual stage will face huge challenges. The overall weight of the motor is heavy, and it is inconvenient to carry and rotate it manually, which will greatly affect the efficiency of the conversion between machines and manual labor. Summary of the invention

[0004] The object of the present invention is to provide a tooling device for winding a coil of an automobile motor, so as to solve the problems of slow efficiency of workstation replacement, manual bundling and inspection proposed in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a kind of tooling device based on automobile motor coil winding, comprising a device body, an auxiliary structure and a supporting structure, the device body comprising a base, the base being connected with a side plate, the side plate being connected with a supporting flange, the auxiliary structure comprising a B-axis rotating flange, the inner wall of the supporting flange being sleeved with the B-axis rotating flange, the inner side of the B-axis rotating flange being connected with a stator limiting buckle, the top of the stator limiting buckle being connected with a connecting plate, the surface of the connecting plate being provided with a copper wire guide block, the bottom end of the stator limiting buckle being connected with a stator supporting flange, the inside of the side plate being provided with an A-axis limiting handle, one side of the supporting flange being connected with a B-axis limiting handle, one side of the base being provided with a Siemens automatic identification chip mounting block, the supporting structure comprising a slider, the slider being fixedly connected with a connecting rod, the connecting rod being connected with a supporting plate, and the bottom end of the connecting rod being connected with a limiting block.

[0006] Preferably, slide grooves and groove bodies are provided on both sides of the base, and the base is fixedly connected with side vertical plates.

[0007] Preferably, a through hole is opened in the middle of the base, and the side panels are arranged in two groups.

[0008] Preferably, an A-axis limit handle is connected to one side of the support flange, and the interior of the Siemens automatic identification chip mounting block is configured as a slot body.

[0009] Preferably, a through hole is provided inside the connecting rod, and a support plate is sleeved on the surface of the connecting rod.

[0010] Preferably, the sliding block is connected to the limiting block via an internal through hole of the connecting rod, and the limiting block is configured as a rectangular structure.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The tooling device based on the coil winding of automobile motors uses a mechanical arm to grab the stator and put it into the motor winding tooling. The sensor on the side of the conveyor belt recognizes and records the relevant data of the motor and tooling through the Siemens memory chip. The automatic manipulator winds the coil on the stator through the automation equipment, manually distinguishes the copper wires wound on the stator and sticks the fixing tape on them respectively, and then manually embeds them into the copper wire guide block to prevent them from being messy and affecting the subsequent workstations. Loosen the A-axis limit handle, tilt the tooling at a certain angle through the hand wheel, and use a flashlight to illuminate the inside to detect whether there are messy wiring, etc. The side push rod supports the lower part of the stator limit buckle, and the manipulator is placed inside the stator to expand outward and pull up the stator and put it into the tray, which is conducive to effectively solving the difficulty of inconvenient spatial movement in the production process of automobile motors, and connects automated production and manual assembly together, greatly reducing the labor input in the production process.

[0013] , the automobile motor coil winding tooling device is provided with a connecting rod through the outer sleeve of the slider, and the connecting rod is connected to the slot body set inside the base through the slide groove, and the slider is connected to the limit block through the through hole set by the connecting rod. The support plate is slid out of the slot body to contact the conveyor belt by sliding the slider, and the limit block is pressed to enter the bottom slot body. The slider is rotated to make the long side of the limit block engage with the slot body, so that the position of the support plate remains fixed. This design is conducive to supporting the whole and improves the overall stability, avoids the overall position deviation due to the shaking of the conveyor belt, and improves the overall efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the present invention;

[0015] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0016] Figure 3 It is a front cross-sectional structural schematic diagram of the connection between the connecting rod and the supporting plate of the present invention;

[0017] Figure 4 It is a schematic diagram of the side cross-sectional structure of the connection between the connecting rod and the support plate of the present invention.

[0018] In the figure: 1. Device body; 110. Base; 120. Side plate; 130. Support flange; 2. Auxiliary structure; 210. B-axis rotating flange; 220. Stator limit buckle; 230. Connecting plate; 240. Copper wire guide block; 250. Stator supporting flange; 260. A-axis limit handle; 270. B-axis limit handle; 280. Siemens automatic identification chip mounting block; 3. Support structure; 310. Slider; 320. Connecting rod; 330. Support plate; 340. Limit block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-4 , an embodiment provided by the present invention:

[0021] A tooling device for winding a coil of an automobile motor comprises a device body 1, an auxiliary structure 2 and a support structure 3, wherein the device body 1 comprises a base 110, the base 110 is connected to a side plate 120, the side plate 120 is connected to a support flange 130, the auxiliary structure 2 comprises a B-axis rotary flange 210, the inner wall of the support flange 130 is sleeved with the B-axis rotary flange 210, the inner side of the B-axis rotary flange 210 is connected to a stator limit buckle 220, the top of the stator limit buckle 220 is connected to a connecting plate 230, and the connecting plate 230 is connected to the connecting plate 230. 0 is provided with a copper wire guide block 240 on the surface, the bottom end of the stator limit buckle 220 is connected to the stator supporting flange 250, an A-axis limit handle 260 is provided inside the side stand 120, a B-axis limit handle 270 is connected to one side of the support flange 130, a Siemens automatic identification chip mounting block 280 is provided on one side of the base 110, and the support structure 3 includes a slider 310, the slider 310 is fixedly connected to a connecting rod 320, the connecting rod 320 is connected to a support plate 330, and the bottom end of the connecting rod 320 is connected to a limit block 340.

[0022] Furthermore, slide grooves and groove bodies are provided on both sides of the base 110, and the base 110 is fixedly connected with the side vertical plates 120, which is conducive to fixing the support points and thus fixing the overall structure.

[0023] Furthermore, a through hole is opened in the middle of the base 110, and the side panels 120 are arranged in two groups, which is conducive to supporting and fixing the whole.

[0024] Furthermore, an A-axis limit handle 260 is connected to one side of the support flange 130 , and the interior of the Siemens automatic identification chip installation block 280 is configured as a slot body, which is conducive to the insertion and installation of the chip into the slot body.

[0025] Furthermore, a through hole is provided inside the connecting rod 320 , and a support plate 330 is sleeved on the surface of the connecting rod 320 , which facilitates the slider 310 to pass through the through hole provided on the connecting rod 320 and connect to the limit block 340 .

[0026] Furthermore, the slider 310 is connected to the limit block 340 via the internal through hole of the connecting rod 320. The limit block 340 is configured as a rectangular structure, which is conducive to the engagement of the long side of the limit block 340 with the groove body.

[0027] Working principle: First put it on the conveyor belt, then the robot arm grabs the stator and puts it into the motor winding tooling, which is supported by the stator support flange 250, and locked in the up and down directions by the stator limit buckle 220, and then the B axis is locked by the B axis limit handle 270, and the A axis limit handle 260 is turned to prevent the rotation of the B axis and the A axis. The automobile motor coil winding tooling flows on the conveyor belt, and the conveyor belt side sensor recognizes and records the relevant data of the belt motor and tooling through the Siemens memory chip. The automobile motor coil winding tooling continues to flow on the conveyor belt, and the automatic robot grabs the middle B axis and the stator as a whole, winds the coil on the stator through the automation equipment, and then puts it back into the B axis rotary flange 210. The automobile motor coil winding tooling flows on the conveyor belt and comes to the manual wire separation station, where the copper wires wound on the stator are manually distinguished and fixed with adhesive tapes, and then manually embedded into the copper wire guide block 240 to prevent it from being messy and affecting subsequent stations. The automobile motor coil winding tooling continues to flow on the conveyor belt and reaches the human inspection link. The A-axis limit handle 260 is loosened, and the tooling is tilted at a certain angle through the hand wheel. A flashlight is used to manually illuminate the inside to check whether the copper wire is messy and whether there is any overlap. The automobile motor coil winding tooling continues to flow on the conveyor belt and reaches the unloading station. The side push rod supports the lower part of the stator limit buckle, and the robot is placed inside the stator to expand outward and pull up the stator and put it into the tray. This completes the entire workflow.

[0028] The connecting rod 320 is sleeved on the outside of the slider 310 through the sliding grooves and the groove body set on both sides of the base 110, and the connecting rod 320 passes through the sliding groove to be connected to the groove body set on the support plate 330 inside the base 110. Because a through hole is set inside the connecting rod 320, and the slider 310 passes through the through hole set by the connecting rod 320 to be connected to the limit block 340. Because a groove body is set inside the base 110, and the limit block 340 is a rectangular structure, the support plate 330 connected to the connecting rod 320 slides by sliding the slider 310 to slide out of the groove body to contact the conveyor belt, and the bottom end of the slider 310 is connected to the limit block 340, and the slider 310 is pressed to make the limit block 340 enter the bottom end groove body, and the slider 310 is rotated to make the long side of the limit block 340 engage with the groove body, so that the position of the support plate 330 remains fixed. This design is conducive to supporting the whole, and improves the overall stability, avoids the overall position deviation due to the shaking of the conveyor belt, and improves the overall efficiency.

[0029] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A tooling device for winding a coil of an automobile motor, comprising a device body (1), an auxiliary structure (2) and a supporting structure (3), characterized in that: The device body (1) comprises a base (110), the base (110) is connected to a side plate (120), the side plate (120) is connected to a support flange (130), the auxiliary structure (2) comprises a B-axis rotary flange (210), the inner wall of the support flange (130) is sleeved with the B-axis rotary flange (210), the inner side of the B-axis rotary flange (210) is connected to a stator limit buckle (220), the top end of the stator limit buckle (220) is connected to a connecting plate (230), the surface of the connecting plate (230) is provided with a copper wire guide block (240), the bottom end of the stator limit buckle (220) is connected to a stator supporting flange (250), the inner wall of the side plate (12 ... inner side of the stator limit buckle (220) is sleeved with the B-axis rotary flange (210), the inner side of the stator limit buckle (220) is sleeved with a stator limit buckle (220), the inner side of the stator limit buckle (220) is sleeved with a stator limit buckle (220), the inner side of the stator limit buckle (220) is sleeved with a stator limit buckle (22 The support flange (130) is provided with an A-axis limit handle (260), one side of the support flange (130) is connected to a B-axis limit handle (270), one side of the base (110) is provided with a Siemens automatic identification chip mounting block (280), the support structure (3) comprises a slider (310), the slider (310) is fixedly connected to a connecting rod (320), the connecting rod (320) is connected to a support plate (330), the bottom end of the connecting rod (320) is connected to a limit block (340), both sides of the base (110) are provided with sliding grooves and groove bodies, the base (110) is fixedly connected to a side stand plate (120), a through hole is provided in the middle of the base (110), and the side stand plates (120) are arranged in two groups.

2. The automotive motor coil winding tooling device according to claim 1 is characterized in that: An A-axis limit handle (260) is connected to one side of the support flange (130), and the interior of the Siemens automatic identification chip mounting block (280) is configured as a slot body.

3. The automotive motor coil winding tooling device according to claim 1 is characterized in that: A through hole is provided inside the connecting rod (320), and a support plate (330) is sleeved on the surface of the connecting rod (320).

4. The automotive motor coil winding tooling device according to claim 1 is characterized in that: The sliding block (310) is connected to the limiting block (340) via an internal through hole of the connecting rod (320), and the limiting block (340) is configured as a rectangular structure.

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