A spiral multi-blade forming machine

By designing a spiral multi-blade forming machine, using plastic rolling components and multi-speed positioning chucks, combined with rotating devices and turbo screw lifts, the problems of complex operation, high noise and low efficiency of the spiral blade forming machine in the prior art are solved. , achieve uniform stretching and rotary forming of the blades, and improve production efficiency and molding quality.

CN112605194BActive Publication Date: 2025-02-11CECEP GUOZHEN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202011445701.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-11
Publication Date
2025-02-11
Estimated Expiration
2040-12-11

AI Technical Summary

Technical Problem

The existing spiral blade forming machines have complex operation and high noise, irregular blades, single equipment performance, large pitch error and low efficiency.

Method used

A spiral multi-blade forming machine is designed, using plastic rolling components and multi-speed positioning chucks to realize the forming of multiple sets of blades at one time, and the uniform stretching and rotating forming of the blades are achieved through rotating devices and turbine screw lifts.

Benefits of technology

The uniform stretching and rotary forming of the blades is achieved, which reduces pitch errors, improves production efficiency, reduces noise, and makes the blade molding more standardized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a spiral multi-blade forming machine, including a forming frame, the upper end of the forming frame is connected to a positioning chuck, the upper end of the positioning chuck is provided with a shaping rolling assembly, and a base portion is provided below the forming frame; the shaping rolling assembly includes a shaping frame fixedly connected to the claws of the positioning chuck, the inner side of the shaping frame is fixedly connected with a positioning shaft and a rolling roller shaft, and a rolling roller is sleeved on the rolling roller shaft; the base portion includes a lifting plate arranged to slide up and down and a power mechanism for driving the lifting plate to move up and down, and the lifting plate is coaxially arranged with the shaping frame. The present invention can realize one-time forming of multiple groups of blades through a plastic pressure roller assembly and a multi-gear positioning chuck. The blades can not only be stretched and formed with equal spacing, but also can be stretched with involute variable pitch as required. The fixed spiral shaft and the blades can also be directly welded to avoid secondary clamping and improve efficiency.
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Description

Technical Field

[0001] The invention relates to spiral blade forming equipment, in particular to a spiral multi-blade forming machine. Background Art

[0002] Existing spiral blade forming machines generally use a single blade pressing and stretching process, which makes the production operation complicated; the equipment makes a lot of noise when running, and the blades produced are not standardized; the equipment has single performance, the pitch error of the spiral blade is large, and the efficiency is low. Summary of the invention

[0003] The object of the present invention is to provide a spiral multi-blade forming machine to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A spiral multi-blade forming machine comprises a forming frame, the upper end of the forming frame is connected to a positioning chuck, the upper end of the positioning chuck is provided with a shaping rolling assembly, and a base is provided below the forming frame;

[0006] The shaping rolling assembly comprises a shaping frame fixedly connected to the claws of the positioning chuck, a positioning shaft and a rolling roller shaft are fixedly connected to the inner side of the shaping frame, and a rolling roller is sleeved on the rolling roller shaft;

[0007] The base portion includes a lifting plate that is arranged to slide up and down and a power mechanism that drives the lifting plate to move up and down, and the lifting plate is coaxially arranged with the shaping frame.

[0008] As a further solution of the present invention: a rotating device is provided at the lower end of the molding machine frame, a bracket platform is provided at the lower end of the rotating device, and the base portion is located below the bracket platform.

[0009] As a further solution of the present invention: the rotating device includes an upper rotating seat fixedly connected to the forming machine frame and a lower rotating seat fixedly connected to the support frame, and the upper rotating seat is rotatably connected to the lower rotating seat.

[0010] As a further solution of the present invention: the shaping machine frame is provided with three machine claws, and the three machine claws are evenly arranged on the positioning chuck, and a positioning shaft, a rolling roller shaft, and a rolling roller are provided on the inner side of each of the machine claws.

[0011] As a further solution of the present invention: a turbine screw elevator and a motor for driving the turbine screw elevator to rotate are arranged in the base.

[0012] As a further solution of the present invention: the turbine screw lifts are provided with two and the two turbine screw lifts are arranged in parallel, both ends of the lifting plate are sleeved on the screw in the turbine screw lifts, and the lifting plate is threadedly connected to the screw.

[0013] As a further solution of the present invention: the two turbine screw lifts are connected by a transmission shaft power, and the turbine screw lift is connected to the motor power by a coupling.

[0014] As a further solution of the present invention: a bearing seat is provided on the upper end of the lifting plate.

[0015] As a further solution of the present invention: the positioning chuck is a multi-cylinder positioning chuck.

[0016] As a further solution of the present invention: the support frame is fixedly connected with a workbench

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention can realize the one-time forming of multiple groups of blades through the plastic roller assembly and the multi-position positioning chuck. The blades can not only be stretched and formed with equal pitch, but also can be stretched with involute variable pitch as required. The fixed spiral shaft and the blades can also be directly welded to avoid secondary clamping and improve efficiency;

[0019] 2. The drive motor of the present invention drives the transmission shaft, and the transmission shaft drives the screw rod to run synchronously, with balanced force and stable operation; it can adapt to plates of different thicknesses and pitches. The present invention can evenly divide the angles by a multi-position positioning chuck to distribute the spiral blades on the spiral shaft, which can achieve balanced arrangement and positioning, and can also use spiral shafts of different diameters by adjusting the multi-position positioning chuck. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of this embodiment;

[0021] Figure 2 Schematic diagram of the base assembly structure of this embodiment.

[0022] In the figure: 1-shaping rolling assembly, 11-shaping frame, 12-positioning shaft, 13-rolling roller, 2-positioning chuck, 3-molding frame, 4-rotating device, 41-upper rotating shaft seat, 42-lower rotating seat, 5-support frame, 6-base, 61-motor, 62-coupling, 63-turbine screw lift, 64-transmission shaft, 65-lifting plate, 66-bearing seat, 7-workbench. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-2 In an embodiment of the present invention, a spiral multi-blade forming machine includes a shaping rolling assembly 1, a positioning chuck 2, a forming frame 3, a rotating device 4, a support frame 5, and a base 6 connected in sequence from top to bottom. The upper end of the forming frame 3 is fixedly connected to the positioning chuck 2, and the lower end is fixedly connected to the rotating device 4. The rotating device 4 includes an upper rotating seat 41 fixedly connected to the forming frame 3 and a lower rotating seat 42 fixedly connected to the support frame 5. The upper rotating seat 41 is rotatably connected to the lower rotating seat 42. A workbench 7 is provided on the support frame 5. The workbench 7 is provided with a mechanism for driving the upper rotating seat 41 and the lower rotating seat 42 to rotate. The working platform is combined with components such as the rotating device, and cooperates with a foot-operated lifting switch to adjust the lifting speed to form the blades.

[0025] The shaping rolling assembly 1 includes a shaping frame 11 fixedly connected to the claws of the positioning chuck 2. The positioning chuck is a multi-cylinder positioning chuck. In the present embodiment, the positioning chuck 2 is provided with an upper claw, and the shaping frame 11 is provided with three claws. The three claws are evenly arranged on the three claws of the positioning chuck 2. A positioning shaft 12 and a rolling roller shaft are fixedly connected to the inner side of each claw, and a rolling roller 13 is sleeved on the rolling roller shaft.

[0026] The base portion 6 includes a lifting plate 65 that is arranged to slide up and down and a power mechanism that drives the lifting plate 65 to move up and down. The lifting plate 65 is arranged coaxially with the shaping frame 11. A bearing seat 66 is provided at the upper end of the lifting plate 65. A turbine screw lift 63 and a motor 61 for driving the turbine screw lift 63 to rotate are provided in the base portion 6. Two turbine screw lifts 63 are provided and the two turbine screw lifts 63 are arranged in parallel. The two turbine screw lifts 63 are connected by power through a transmission shaft 64. The turbine screw lift 63 is connected to the motor 61 by power through a coupling 62. Both ends of the lifting plate 65 are sleeved on the screw in the turbine screw lift 63, and the lifting plate 65 is threadedly connected to the screw.

[0027] When the present invention is in use, the spiral shaft is first installed on the bearing seat 66 on the lifting plate 65, and then the upper end of the spiral shaft is extended through the support frame 5 and the positioning chuck 2 of the molding frame 3 to the molding rolling assembly 1, and then the claws of the positioning chuck 2 are adjusted to adjust the relative distance between the claws in the molding frame 11 by contraction or separation of the claws. After the adjustment is completed, the blade passes through the positioning shaft and the rolling roller, and the preparation work is completed. After the preparation is completed, the motor 61 is started, and the coupling 62 and the turbine screw lift 63 are driven to rotate by the motor 61. While the turbine screw lift 63 rotates, the lifting plate 65 on the turbine screw lift 63 is driven to move upward, and then the spiral shaft is pushed upward by the lifting plate 65. Due to the upward movement of the spiral shaft, the blade connected to the spiral shaft will be driven to move upward relative to the rolling shaft, and then the rolling forming of the blade can be completed.

[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A spiral multi-blade forming machine, comprising a forming frame (3), the upper end of the forming frame (3) is connected to a positioning chuck (2), the upper end of the positioning chuck (2) is provided with a shaping rolling assembly (1), and a base portion (6) is provided below the forming frame (3); The shaping rolling assembly (1) comprises a shaping frame (11) fixedly connected to the jaws of the positioning chuck (2), a positioning shaft (12) and a rolling roller shaft are fixedly connected to the inner side of the shaping frame (11), a rolling roller (13) is sleeved on the rolling roller shaft, the shaping frame (11) is provided with three jaws, the three jaws are evenly arranged on the positioning chuck (2), and the inner side of each jaw is provided with a positioning shaft (12), a rolling roller shaft, and a rolling roller (13); A rotating device (4) is provided at the lower end of the molding frame (3), a support frame (5) is provided at the lower end of the rotating device (4), the base portion (6) is located below the support frame (5), the rotating device (4) comprises an upper rotating seat (41) fixedly connected to the molding frame (3), and a lower rotating seat (42) fixedly connected to the support frame (5), the upper rotating seat (41) and the lower rotating seat (42) are rotatably connected, a workbench (7) is fixedly connected to the support frame (5), and a mechanism for driving the upper rotating seat (41) to rotate relative to the lower rotating seat (42) is provided on the workbench (7); The base portion (6) comprises a lifting plate (65) arranged to slide up and down and a power mechanism for driving the lifting plate (65) to move up and down, the lifting plate (65) is arranged coaxially with the shaping frame (11), and a bearing seat (66) is provided at the upper end of the lifting plate (65); When in use, the spiral shaft is installed on the bearing seat (66) on the lifting plate (65), so that the upper end of the spiral shaft passes through the support frame (5), the forming frame (3), and the positioning chuck (2) to extend into the shaping rolling assembly (1), so that the blade passes through the positioning shaft and the rolling roller.

2. A spiral multi-blade forming machine according to claim 1, characterized in that: The base portion (6) is provided with a turbine screw lift (63) and a motor (61) for driving the turbine screw lift (63) to rotate.

3. A spiral multi-blade forming machine according to claim 2, characterized in that: The turbine screw lifts (63) are provided with two and the two turbine screw lifts (63) are arranged in parallel, the two ends of the lifting plate (65) are respectively sleeved on the screws in the two turbine screw lifts (63), and the two ends of the lifting plate (65) are threadedly connected to the screws.

4. A spiral multi-blade forming machine according to claim 2, characterized in that: The two turbine screw elevators (63) are connected in power via a transmission shaft (64).

5. A spiral multi-blade forming machine according to claim 1, characterized in that: The positioning chuck (2) is a multi-cylinder positioning chuck.

Citation Information

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