A kind of impurity removal device in flour processing

By designing a decomposition device during flour processing, the existing decomposition effect and low working efficiency are solved by using decomposition boxes, filters, rotating rods and electric telescopic rods driven by motors, as well as bellows and decomposition bags. and environmental pollution problems have achieved efficient and environmentally friendly decompression effects.

CN112657839BActive Publication Date: 2025-02-14FUYANG GUOFENG WEIYE GRAIN & OIL CO LTD
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Patent Information

Application Number
CN202011413832.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-02
Publication Date
2025-02-14
Estimated Expiration
2040-12-02

AI Technical Summary

Technical Problem

The existing flour processing process has poor impurity removal effect, low working efficiency, and pollution to the environment.

Method used

A decomposition device during flour processing is designed, including a decompression box, a first and a second filter, a rotating rod driven by a motor and an electric telescopic rod, as well as a bellows and decompression bag, through a combination of wind power and screening Achieve miscellaneous removal.

Benefits of technology

Through the automated decomposition process, the device significantly improves the decomposition efficiency, reduces environmental pollution, and meets market demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an impurity removal device in a flour processing process, comprising an impurity removal box, the inner cavity of the impurity removal box is fixedly connected with a first filter screen, the inner cavity of the impurity removal box and located below the first filter screen is fixedly connected with a second filter screen, the top of the impurity removal box is fixedly connected with a motor through a fixing member, and the output shaft of the motor is fixedly connected with a rotating rod through a coupling. The present invention relates to the technical field of food processing equipment. The impurity removal device in the flour processing process removes impurities such as straw, bran, and dust mixed in wheat, and the traditional manual cleaning step is omitted in the impurity removal process, so that the impurity removal process becomes simple, and a small amount of wet wheat can be air-dried by wind power, and impurities can be recovered at the same time, so that impurities such as straw, bran, and dust mixed in the wheat are not blown out by the wind, and dust does not occur, thereby ensuring that no pollution is caused to the surrounding environment.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing equipment, in particular to an impurity removal device in a flour processing process. Background Art

[0002] Flour is a powder made from wheat. According to the protein content in the flour, it can be divided into high-gluten flour, medium-gluten flour, low-gluten flour and gluten-free flour. There are many kinds of food made from flour, with various styles and different flavors. Flour is generally a common staple food ingredient in the north. It is a powder made from wheat. Before wheat is ground into powder, it needs to be cleaned, mainly to remove stones, wheat husks, wheat awns and other debris mixed with wheat seeds. Usually, during the processing of flour, the wheat needs to be cleaned first to prevent the impurities in the wheat from being crushed into flour, which affects the quality of the flour.

[0003] At present, most of the existing methods for removing impurities from wheat are to wash the wheat first, remove impurities such as straw and bran during the washing process, then dry the washed wheat, and then remove impurities such as soil, stones, and dust from the dried wheat through traditional wind cleaning and manual screening. This cleaning process is very troublesome and has poor cleaning effect, which greatly reduces work efficiency and is time-consuming and labor-intensive. In addition, traditional cleaning methods cause great pollution to the surrounding environment. At the same time, the supply is in short supply and is far from meeting the market demand. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an impurity removal device in the flour processing process, which solves the problems of poor impurity removal effect, low working efficiency and environmental pollution.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a de-impurity device in a flour processing process, comprising a de-impurity box, an inner cavity of the de-impurity box is fixedly connected to a first filter screen, an inner cavity of the de-impurity box and located below the first filter screen is fixedly connected to a second filter screen, the top of the de-impurity box is fixedly connected to a motor through a fixing member, an output shaft of the motor is fixedly connected to a rotating rod through a coupling, one end of the rotating rod passes through the de-impurity box and extends to the interior of the de-impurity box, one end of the rotating rod extending to the interior of the de-impurity box passes through the first filter screen and extends below the first filter screen, and the bottom end of the rotating rod extending to the end below the first filter screen is rotatably connected through a bearing. A first electric telescopic rod is provided, the telescopic end of the first electric telescopic rod is fixedly connected to the top of the second filter screen, a first bellows is fixedly installed on the right side of the inner cavity of the debris removal box and above the first filter screen through an opening, and a second bellows is fixedly installed on the left side of the inner cavity of the debris removal box and below the first filter screen through an opening, a first debris removal port and a second debris removal port for use with the first bellows and the second bellows are respectively provided on the left side of the inner cavity of the debris removal box and above the first filter screen and on the right side of the inner cavity of the debris removal box and below the first filter screen, and a first debris removal port and a second debris removal port are respectively fixedly connected to the surfaces of the first debris removal port and the second debris removal port by bolt assemblies.

[0006] Preferably, auxiliary plates are fixedly connected on both sides of the surface of the rotating rod and located above the first filter and above the second filter, a second electric telescopic rod is fixedly connected to the middle of the bottom of the auxiliary plate, and a brush is fixedly connected to the telescopic end of the second electric telescopic rod.

[0007] Preferably, discharge ports for use with brushes are provided on both sides of the inner cavity of the impurity removal box, an inner groove is provided above the discharge port, a third electric telescopic rod is fixedly connected to the top of the inner groove, and a stop block is fixedly connected to the telescopic end of the third electric telescopic rod.

[0008] Preferably, baffle plates are fixedly connected to the left and right sides of the inner cavity of the impurity removal box and above the first wind box and the first impurity removal port.

[0009] Preferably, fans are fixedly mounted in the inner cavities of the first and second bellows, front nets are arranged on opposite sides of the first and second bellows, and ventilation holes are arranged on opposite sides of the first and second bellows.

[0010] Preferably, the top of the impurity removal box and both sides of the motor are connected to a feeding funnel.

[0011] Preferably, a discharge funnel is connected to the middle of the bottom of the impurity removal box.

[0012] Preferably, a control switch is fixedly connected to the surface of the impurity removal box.

[0013] Beneficial Effects

[0014] The present invention provides a device for removing impurities in the flour processing process. Compared with the existing technology, it has the following beneficial effects:

[0015] (1) The impurity removal device in the flour processing process is provided with a first impurity removal opening and a second impurity removal opening respectively on the left side of the inner cavity of the impurity removal box and located above the first filter screen and on the right side of the inner cavity of the impurity removal box and located below the first filter screen, and the surfaces of the first impurity removal opening and the second impurity removal opening are respectively fixedly connected with the first impurity removal bag and the second impurity removal bag by bolt assemblies, so that the lighter impurities such as straw, bran, and dust mixed in the wheat are removed. The traditional manual cleaning step is omitted in the impurity removal process, making the impurity removal process simple, and a small amount of wet wheat can be dried by wind, and impurities can be recovered at the same time, so that the impurities such as straw, bran, and dust mixed in the wheat are not blown out by the wind, and dust is not generated, thereby ensuring that no pollution is caused to the surrounding environment.

[0016] (2) The impurity removal device in the flour processing process is fixedly connected to a first filter screen through the inner cavity of the impurity removal box, and a second filter screen is fixedly connected to the inner cavity of the impurity removal box and located below the first filter screen, so that impurities such as soil blocks and stones mixed in the wheat can be removed. This process replaces traditional manual screening, greatly improves work efficiency, and ensures supply to market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the external structure of the present invention;

[0018] Figure 2 It is a cross-sectional view of the impurity removal box structure of the present invention;

[0019] Figure 3 is a cross-sectional view of a first bellows structure of the present invention;

[0020] Figure 4 It is a schematic diagram of a third electric telescopic rod and a material blocking block structure of the present invention;

[0021] Figure 5 It is a bottom view of the first filter screen and the rotating rod structure of the present invention.

[0022] In the figure: 1. impurity removal box; 2. first filter screen; 3. second filter screen; 4. motor; 5. rotating rod; 6. first electric telescopic rod; 7. first bellows; 8. second bellows; 9. first impurity removal port; 10. second impurity removal port; 11. first impurity removal bag; 12. second impurity removal bag; 13. auxiliary plate; 14. second electric telescopic rod; 15. brush; 16. discharge port; 17. inner groove; 18. third electric telescopic rod; 19. material blocking block; 20. material blocking plate; 21. fan; 22. front net; 23. vent; 24. inlet funnel; 25. outlet funnel; 26. control switch. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-5The present invention provides a technical solution: a de-impurity device in a flour processing process, comprising a de-impurity box 1, a first filter screen 2 is fixedly connected to the inner cavity of the de-impurity box 1, a second filter screen 3 is fixedly connected to the inner cavity of the de-impurity box 1 and is located below the first filter screen 2, the connection between the first filter screen 2 and the second filter screen 3 and the de-impurity box 1 is made of rubber material and has a certain elasticity, when the first electric telescopic rod 6 is extended and retracted, the second filter screen 3 will vibrate slightly with the extension and retraction of the first electric telescopic rod 6, and the mesh opening of the first filter screen 2 is larger than the mesh opening of the second filter screen 3, the top of the de-impurity box 1 is fixedly connected to a motor 4 through a fixing piece, the motor 4 is a servo motor, and the output shaft of the motor 4 is fixedly connected to the motor 4 through a coupling A rotating rod 5 is connected, one end of the rotating rod 5 passes through the debris removal box 1 and extends to the interior of the debris removal box 1, the end of the rotating rod 5 extending to the interior of the debris removal box 1 passes through the first filter screen 2 and extends to the bottom of the first filter screen 2, the bottom end of the rotating rod 5 extending to the bottom of the first filter screen 2 is rotatably connected to the first electric telescopic rod 6 through a bearing, the telescopic end of the first electric telescopic rod 6 is fixedly connected to the top of the second filter screen 3, the right side of the inner cavity of the debris removal box 1 and above the first filter screen 2 is fixedly installed with a first bellows 7 through an opening, the left side of the inner cavity of the debris removal box 1 and below the first filter screen 2 is fixedly installed with a second bellows 8 through an opening, the left side of the inner cavity of the debris removal box 1 and above the first filter screen 2 and the debris removal box A first impurity removal port 9 and a second impurity removal port 10 for use with the first bellows 7 and the second bellows 8 are respectively provided on the right side of the inner cavity of the box 1 and below the first filter screen 2. The surfaces of the first impurity removal port 9 and the second impurity removal port 10 are respectively fixedly connected with the first impurity removal bag 11 and the second impurity removal bag 12 through bolt assemblies. Auxiliary plates 13 are fixedly connected to both sides of the surface of the rotating rod 5 and above the first filter screen 2 and above the second filter screen 3. A second electric telescopic rod 14 is fixedly connected to the middle of the bottom of the auxiliary plate 13. A brush 15 is fixedly connected to the telescopic end of the second electric telescopic rod 14. Discharge ports 16 for use with the brush 15 are provided on the left and right sides of the inner cavity of the impurity removal box 1. The discharge ports 16 are located above the discharge ports 16. An inner groove 17 is opened, and a third electric telescopic rod 18 is fixedly connected to the top of the inner groove 17, and a material blocking block 19 is fixedly connected to the telescopic end of the third electric telescopic rod 18. Material blocking plates 20 are fixedly connected to the left and right sides of the inner cavity of the debris removal box 1 and above the first bellows 7 and the first debris removal port 9. Fans 21 are fixedly installed in the inner cavities of the first bellows 7 and the second bellows 8, and front nets 22 are provided on the opposite sides of the first bellows 7 and the second bellows 8. Ventilation ports 23 are provided on the opposite sides of the first bellows 7 and the second bellows 8. The top of the debris removal box 1 and both sides of the motor 4 are connected to a feeding funnel 24, and the middle part of the bottom of the debris removal box 1 is connected to a discharging funnel 25, and a control switch 26 is fixedly connected to the surface of the debris removal box 1.

[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0026] During use, the fans 21 in the first bellows 7 and the second bellows 8 are turned on by controlling the switch 26, and then the raw materials to be cleaned are put into the feeding hopper 24. As the raw materials enter the cleaning box 1 from the feeding hopper 24, the lighter impurities such as straw, chaff, and dust mixed in the raw materials are blown into the first cleaning bag 11 under the operation of the fan 21 in the first bellows 7, and then the raw materials after preliminary cleaning will fall on the first filter screen 2. Under the screening of the first filter screen 2, the heavier and larger impurities such as clods and stones mixed in the raw materials are left on the first filter screen 2. Then the raw materials after secondary cleaning penetrate the first filter screen 2 and continue to fall. Under the operation of the fan 21 in the second bellows 8, a small amount of lighter impurities such as straw, chaff, and dust that have not been cleaned in the falling raw materials are blown into the second cleaning bag 12. Then the raw materials after tertiary cleaning will fall on the second filter screen 3. After being screened by the second filter screen 3, a small amount of smaller impurities such as clods and stones are left on the second filter screen 3. Finally, After that, the raw material penetrates the second filter screen 3, falls to the bottom of the impurity removal box 1, and leaks out of the impurity removal box 1 through the discharge funnel 25. When the impurities of the raw materials to be removed are removed, the motor 4 is turned on by the control switch 26. The rotation of the output shaft of the motor 4 will drive the rotating rod 5 to rotate, and the rotation of the rotating rod 5 will drive the auxiliary plate 13 and the brush 15 to rotate. At this time, the second electric telescopic rod 14 is turned on by the control switch 26, so that the brush 15 is adjusted to a suitable position, and the surfaces of the first filter screen 2 and the second filter screen 3 are cleaned by rotation. Then, the second filter screen 3 is slightly shaken by the extension of the first electric telescopic rod 6, and the impurities on it roll down to the discharge port 16 on the second filter screen 3 through the shaking. At the same time, due to the cleaning of the brush 15, the impurities on the first filter screen 2 are also moved to the discharge port. The stopper 19 is extended upward by the extension of the third electric telescopic rod 18, thereby opening the discharge port to discharge the impurities on the first filter screen 2 and the second filter screen 3 to the outside of the impurity removal box 1.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for removing impurities in a flour processing process, comprising an impurity removal box (1), characterized in that: The inner cavity of the impurity removal box (1) is fixedly connected to a first filter screen (2); the inner cavity of the impurity removal box (1) is fixedly connected to a second filter screen (3) located below the first filter screen (2); the top of the impurity removal box (1) is fixedly connected to a motor (4) via a fixing member; the output shaft of the motor (4) is fixedly connected to a rotating rod (5) via a coupling; one end of the rotating rod (5) passes through the impurity removal box (1) and extends to the inside of the impurity removal box (1); the end of the rotating rod (5) extending to the inside of the impurity removal box (1) passes through the first filter screen (2) and extends to the bottom of the first filter screen (2); the bottom end of the rotating rod (5) extending to the bottom of the first filter screen (2) is rotatably connected to a first electric telescopic rod (6) via a bearing; the telescopic end of the first electric telescopic rod (6) is connected to the The first filter screen (3) is fixedly connected to the top of the second filter screen (3); a first bellows (7) is fixedly installed on the right side of the inner cavity of the impurity removal box (1) and located above the first filter screen (2) by opening; a second bellows (8) is fixedly installed on the left side of the inner cavity of the impurity removal box (1) and located below the first filter screen (2) by opening; a first impurity removal opening (9) and a second impurity removal opening (10) for use in conjunction with the first bellows (7) and the second bellows (8) are respectively opened on the left side of the inner cavity of the impurity removal box (1) and located above the first filter screen (2) and on the right side of the inner cavity of the impurity removal box (1) and located below the first filter screen (2); the surfaces of the first impurity removal opening (9) and the second impurity removal opening (10) are respectively fixedly connected with a first impurity removal bag (11) and a second impurity removal bag (12) by bolt assemblies; Auxiliary plates (13) are fixedly connected to both sides of the surface of the rotating rod (5) and located above the first filter screen (2) and above the second filter screen (3); a second electric telescopic rod (14) is fixedly connected to the middle of the bottom of the auxiliary plate (13); and a brush (15) is fixedly connected to the telescopic end of the second electric telescopic rod (14); The left and right sides of the inner cavity of the impurity removal box (1) are both provided with discharge ports (16) for use with a brush (15); an inner groove (17) is provided above the discharge port (16); a third electric telescopic rod (18) is fixedly connected to the top of the inner groove (17); and a material blocking block (19) is fixedly connected to the telescopic end of the third electric telescopic rod (18).

2. The impurity removal device in the flour processing process according to claim 1, characterized in that: Material blocking plates (20) are fixedly connected to the left and right sides of the inner cavity of the impurity removal box (1) and above the first wind box (7) and the first impurity removal port (9).

3. The impurity removal device in the flour processing process according to claim 1, characterized in that: A fan (21) is fixedly mounted in the inner cavity of the first wind box (7) and the second wind box (8); a front net (22) is arranged on the opposite side of the first wind box (7) and the second wind box (8); and a ventilation hole (23) is arranged on the opposite side of the first wind box (7) and the second wind box (8).

4. The impurity removal device in the flour processing process according to claim 1, characterized in that: The top of the impurity removal box (1) and both sides of the motor (4) are connected to a feeding funnel (24).

5. The impurity removal device in the flour processing process according to claim 1, characterized in that: The middle part of the bottom of the impurity removal box (1) is connected to a discharge funnel (25).

6. The impurity removal device in the flour processing process according to claim 1, characterized in that: A control switch (26) is fixedly connected to the surface of the impurity removal box (1).

Citation Information

Patent Citations

  • Impurity removal device in flour processing process

    CN214682898U