Gas cylinder transport device and transport rack
By designing a detachable rectangular hollow frame structure and a clamped-connected transport rack, the problem of high transportation costs of gas cylinder supply system is solved, and a single-layer transportation of double-layer gas cylinders is realized, which reduces transportation and management costs and increases the cost of transportation and management. Transport efficiency and safety.
Patent Information
- Application Number
- CN201911190357.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2039-11-28
AI Technical Summary
The transportation cost of the gas cylinder gas supply system is high, mainly due to the large area of the vacant transport rack, which leads to the high return transportation cost.
A transport frame with a detachable rectangular hollow frame structure including multiple vertical pipes and transverse pipes is designed. Through the cross-connection of the support beam and the limit beam, a single-layer transportation of double-layer gas cylinders is realized, using standard square pipes and The clamping structure is convenient for quick disassembly and assembly, forming a grid-like structure to accommodate the gas cylinder.
The single-layer transportation of double-layer gas cylinders is realized, which reduces transportation costs and management costs, and has a stable structure and small space. It adapts to the transportation needs of gas cylinders of different sizes and numbers, improving transportation efficiency and safety.
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Figure CN112849019B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas cylinder transportation equipment, and in particular to a gas cylinder transportation device and a transportation rack thereof. Background Art
[0002] As a new type of environmentally friendly energy, liquefied natural gas (LNG) can reduce air pollution and improve the living environment. With the rapid development of the domestic LNG industry, the gas supply method based on LNG cylinders has the characteristics of flexible supply and simple operation.
[0003] With the application and promotion of large-volume LNG cylinders, this product has the characteristics of large capacity, simple and convenient operation and maintenance, fewer leakage risk points, and a low center of gravity of the system after installation. The product has the advantages of higher overall safety and is more conducive to the promotion of automobiles, and has gradually replaced the double-bottle gas supply system.
[0004] At present, most products of various OEMs use large-volume gas cylinder gas supply systems. When the vehicle transports the gas supply system to the destination, the empty transport rack after the gas cylinder is unloaded often occupies a large area, resulting in high return transportation costs. Summary of the invention
[0005] The purpose of the present invention is to provide a transport rack for gas cylinders so as to solve the problem of high transportation cost of gas cylinder supply systems.
[0006] The object of the present invention is to provide a transport device for gas cylinders, which comprises the above-mentioned transport rack.
[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0008] A transport rack for gas cylinders, comprising: a rack body, which includes a plurality of vertical tubes extending vertically and a horizontal tube extending horizontally, wherein both ends of the vertical tubes and the horizontal tubes are provided with a snap-fit structure to snap-fit and enclose a detachable frame structure with a rectangular hollow inner cavity, wherein the inner cavity is used to accommodate lower-layer gas cylinders; a plurality of supporting beams, which are laid on the upper surface of the rack body at intervals to support upper-layer gas cylinders, wherein each of the supporting beams extends in the longitudinal direction of the rack body, and wherein a plurality of limiting holes are provided at intervals on the supporting beams; and at least one limiting cross beam, which extends in the transverse direction of the rack body and is connected to each of the supporting beams in a cross shape, wherein the limiting cross beam can move relative to the supporting beam and can be detachably connected to the limiting holes at different positions by fasteners.
[0009] According to one embodiment of the present invention, the limiting beam is provided with a plurality of fixing members connected to the supporting beams at intervals along its length direction, and the fixing members include side plates respectively provided on both sides of the limiting beam; both side plates extend downward from the limiting beam to clamp the supporting beams correspondingly, and the two side plates are relatively provided with through holes corresponding to the limiting holes.
[0010] According to an embodiment of the present invention, the fixing member further comprises a bottom plate; the bottom plate is respectively connected to the two side plates to enclose and form a rectangular frame, and the rectangular frame is sleeved on the outer periphery of the supporting beam.
[0011] According to an embodiment of the present invention, baffles are respectively provided at both ends of the position-limiting cross beam; and the two baffles are respectively in contact with the inner side surfaces of two opposite cross tubes.
[0012] According to one embodiment of the present invention, the transverse tube includes a first transverse tube extending along the longitudinal direction of the frame body, and a second transverse tube extending along the transverse direction of the frame body; the height of the second transverse tube is lower than the height of the first transverse tube; the supporting beam is located between the two oppositely arranged first transverse tubes and is supported by the second transverse tubes, and the upper surface of the supporting beam is flush with the upper surface of the first transverse tube.
[0013] According to one embodiment of the present invention, the vertical tube is a square tube, and each side surface of the outer circumference of both ends of the vertical tube is provided with a clamping groove, and there are multiple clamping grooves located on the same side surface of the vertical tube, and they are arranged at vertical intervals; the clamping structure includes clamping parts respectively arranged at both ends of the horizontal tube, and the clamping parts extend laterally to correspond to the clamping grooves to form a clamping connection.
[0014] According to one embodiment of the present invention, a plurality of clamping seats are arranged at intervals on the transverse tube extending in the transverse direction; each of the clamping seats is used to be arranged corresponding to each of the supporting beams, and the clamping seat has an upward notch, and the supporting beam is clamped in the notch.
[0015] According to an embodiment of the present invention, the holder includes two protrusions arranged opposite to each other, each of the protrusions is protruding from the upper surface of the transverse tube, and the gap is formed between the two protrusions.
[0016] According to one embodiment of the present invention, it also includes multiple groups of diagonal braces; each group of diagonal braces is located on different sides of the frame, and each group includes at least two diagonal braces, one ends of the two diagonal braces are adjacent and fixed to the middle part of a horizontal tube, and the other ends of the two diagonal braces are relatively separated and obliquely connected to the two vertical tubes.
[0017] This embodiment also provides a gas cylinder transportation device, including a plurality of connected transportation racks; the plurality of transportation racks are divided into at least two vertical columns, wherein any two adjacent transportation racks are spliced with each other by sharing the vertical tube and the horizontal tube on the same side to form a long hollow frame structure.
[0018] It can be seen from the above technical solutions that the transport rack for gas cylinders provided by the present invention has at least the following advantages and positive effects:
[0019] The transport rack is a grid-like structure with a hollow top in the lower layer. The hollow space in the lower layer can accommodate the gas cylinders in the lower layer. The upper grid-like structure can be used in conjunction with the positioning tooling to set up the gas cylinders in the upper layer, thereby realizing the double-layer gas cylinder transportation of the single-layer transport rack. Specifically, the transport rack includes a frame, a support beam and a limit beam. The frame includes a plurality of vertical pipes extending vertically and a horizontal pipe extending horizontally, and its inner cavity is used to accommodate the gas cylinders in the lower layer. A plurality of support beams are laid at intervals on the upper end of the frame to carry the gas cylinders in the upper layer. The limit beam is connected to each support beam in a cross shape, and the limit beam can be moved relative to the support beam and detachably connected to the limit holes at different positions through fasteners. All components adopt standard square tubes, and the connection form adopts a clamping structure to achieve rapid disassembly and connection. Due to the high degree of standardization and modularization of the pipe fittings, they can be assembled on demand according to actual conditions. The structure after molding is relatively stable, avoiding twisting and movement between the pipe fittings, and can effectively improve the working state during transportation. Moreover, it occupies less space after disassembly, which is convenient for transporting and bringing back the gas cylinders or for on-site storage management, thus greatly saving transportation and management costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the overall structure of the transport device in an embodiment of the present invention.
[0021] Figure 2 Schematic diagram of the structure of a single transport rack in an embodiment of the present invention.
[0022] Figure 3 for Figure 2 Enlarged view of point A.
[0023] Figure 4 Schematic diagram of the structure of the limiting beam in an embodiment of the present invention.
[0024] The description of the accompanying drawings is as follows: 1000, transport device; 100, transport frame; 1, frame body; 11, vertical tube; 101, slot; 13, transverse tube; 130, connector; 131, first transverse tube; 132, second transverse tube; 133, pad; 135, seat; 1351, protrusion; 2, support beam; 201, limiting hole; 3, limiting beam; 31, baffle; 33, fixing member; 331, side plate; 333, bottom plate; 4, diagonal brace; 41, connecting plate. DETAILED DESCRIPTION
[0025] Typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and the descriptions and illustrations therein are essentially used for illustration purposes rather than for limiting the present invention.
[0026] The present embodiment provides a transport device for gas cylinders and a transport rack thereof. The transport rack has a grid-like structure with a hollow top at the lower layer. The lower hollow space can accommodate the lower gas cylinders, and the upper grid-like structure can be used in conjunction with the positioning tooling to set up the upper gas cylinders, thereby realizing double-layer gas cylinder transportation on a single-layer transport rack. Multiple transport racks can also be quickly plugged and assembled into an extended or widened frame structure, i.e., a transport device, so that a large number of large-volume gas cylinders can be transported in double layers, and while ensuring the safety and reliability of the structure, the overall structure is simple, the process is simple, the disassembly is quick, and the reliability is high, thereby improving work efficiency and saving transportation costs.
[0027] Please refer to Figure 1 and Figure 2 The multiple transport racks 100 in the transport device 1000 are divided into two side-by-side vertical columns, wherein any two adjacent transport racks 100 are spliced with each other by sharing the pipe fittings (vertical pipe 11 and horizontal pipe 13) on the same side, and the remaining horizontal pipes 13, supporting beams 2 and limiting beams 3 are respectively butt-jointed to finally form a complete frame structure.
[0028] Considering the stability of transportation, the above-mentioned transport rack 100 can use four gas cylinders as a module, that is, two gas cylinders are placed on the upper layer and the lower layer respectively for double-layer transportation. Of course, if the length of the replacement transport vehicle is longer, multiple transport racks 100 can be spliced to adaptively extend the overall length of the transport device 1000 to transport more gas cylinders, thereby achieving higher versatility and economy.
[0029] A single transport rack 100 mainly includes a rack body 1 and a plurality of supporting beams 2 , limiting cross beams 3 and diagonal braces 4 arranged on the rack body 1 .
[0030] The frame 1 includes a plurality of vertical tubes 11 extending vertically and a horizontal tube 13 extending horizontally. A snap-fit structure is provided at both ends of the vertical tubes 11 and the horizontal tubes 13 to snap-fit and enclose a detachable rectangular hollow inner cavity frame structure. Therefore, the rectangular inner cavity of the lower layer of the frame 1 can be matched with an additionally configured snap-fit tooling to accommodate the lower layer of gas cylinders, and the cross-shaped grid structure on the top surface of the frame 1 can be snap-fitted with an additionally configured snap-fit tooling to fix the upper layer of gas cylinders, thereby realizing double-layer gas cylinder transportation on a single-layer transport rack.
[0031] In this embodiment, the horizontal tube 13, the vertical tube 11, the supporting beam 2 and the limiting cross beam 3 are all standard square tubes. Compared with the common round tube, the square tube has a straight peripheral wall that can better fit with other components and achieve a more stable transportation effect. The standardized square tube makes the installation, disassembly and transportation process very convenient, and has high versatility and economy.
[0032] Please refer to Figure 3 , slots 101 are provided on each side of the outer circumference of both ends of the vertical tube 11. There are multiple slots 101 on the same side of the vertical tube 11, and they are arranged at intervals along the vertical direction. The slots 101 of different heights can be connected to the horizontal tubes 13 with different height requirements to match the gas cylinders of different heights and leave appropriate storage space for them. In addition, there are at least two slots 101 at the same height to improve the connection strength.
[0033] In this embodiment, the clamping structure includes clamping members 130 respectively disposed at two ends of the transverse tube 13 .
[0034] The clamping member 130 extends in the horizontal direction to be inserted into the slot 101 to form a clamping connection. In this embodiment, the clamping member 130 is in the form of a sheet, and the slot 101 is in the form of a vertical bar. The clamping member 130 and the slot 101 can be quickly aligned and assembled, and have the advantages of convenient disassembly and assembly, and reliable fixation and anti-slip. In other embodiments, the clamping structure between the vertical tube 11 and the horizontal tube 13 can also be a clamp, a mortise and tenon, etc.
[0035] Furthermore, a pad 133 is provided at the end of the transverse tube 13 for fitting the vertical tube 11 to increase the contact area between the transverse tube 13 and the vertical tube 11. The pad 133 is larger than the transverse tube 13, and its periphery exceeds the periphery of the transverse tube 13. In addition, a larger connecting bottom plate 333 can be laid at the bottom of the vertical tube 11 to increase the contact area of the gas cylinder and prevent it from slipping during transportation.
[0036] For the convenience of description, the transverse tube 13 includes a first transverse tube 131 extending in the longitudinal direction of the frame body 1 , and a second transverse tube 132 extending in the transverse direction of the frame body 1 .
[0037] The length of the first transverse tube 131 can be increased according to the specific demand for transporting multiple gas cylinders; while the length of the second transverse tube 132 is relatively short, and its length is specifically greater than the total width of two adjacent gas cylinders.
[0038] The second transverse tube 132 is disposed lower than the first transverse tube 131 by corresponding to the lower slot 101. That is, the planes of the first transverse tube 131 and the second transverse tube 132 are at different heights, so as to provide a stacking space for the subsequent installation of the supporting beam 2, so that the upper surface of the supporting beam 2 is flush with the upper surface of the first transverse tube 131.
[0039] A plurality of holders 135 are disposed on each second transverse tube 132 at intervals.
[0040] Each clamping seat 135 is used to be arranged corresponding to each supporting beam 2, and the clamping seat 135 has an upward notch to clamp the supporting beam 2 in the notch. Specifically, the clamping seat 135 includes two oppositely arranged protrusions 1351, each protrusion 1351 is protrudingly arranged on the upper surface of the cross tube 13, and a notch is formed between the two protrusions 1351. In other embodiments, the structure of the clamping seat 135 is not limited to the above, as long as the clamping seat 135 can clamp the supporting beam 2.
[0041] A plurality of supporting beams 2 are laid at intervals on the upper end of the frame 1 to jointly support the upper gas cylinders.
[0042] Specifically, all the support beams 2 are located between two first transverse tubes 131 disposed opposite to each other on the left and right sides. In addition, each support beam 2 extends in the longitudinal direction of the frame 1 , and a plurality of limiting holes 201 are provided at intervals on the support beam 2 , and the limiting holes 201 are connected to the limiting transverse beam 3 correspondingly.
[0043] The support beam 2 is supported by the second transverse tube 132, and the upper surface of the support beam 2 is kept flush with the upper surface of the first transverse tube 131, so that the upper gas cylinder can be placed flat. The ends of the support beam 2 are overlapped on the two second transverse tubes 132 arranged opposite to each other in the front and rear through the clamping seats 135. The main part of the support beam 2 is also clamped on the clamping seats 135 on several second transverse tubes 132 at the same time.
[0044] A plurality of limiting cross beams 3 are placed at intervals on the upper surface of the supporting beam 2 , and each limiting cross beam 3 is movable relative to the supporting beam 2 , and is detachably connected to the limiting holes 201 at different positions via fasteners.
[0045] The limiting cross beam 3 is not only used to limit the placement position of the upper gas cylinder, but also to reinforce the connection of the supporting beam 2 to prevent twisting and movement during transportation, thereby ensuring the safety of transportation of the upper gas supply system.
[0046] Each limiting cross beam 3 extends in the transverse direction of the frame body 1 , that is, the extending direction of the limiting cross beam 3 is consistent with the extending direction of the second transverse tube 132 .
[0047] Wherein, baffles 31 are respectively provided at both ends of the limiting beam 3. The baffles 31 are parallel to the cross section of the limiting beam 3 and extend downward beyond the lower surface of the limiting beam 3. The two baffles 31 are respectively in contact with the inner side surfaces of two opposite first transverse tubes 131, thereby limiting the displacement of the limiting beam 3 in the lateral direction.
[0048] A plurality of fixing members 33 are arranged at intervals on the main body of the limiting beam 3, each fixing member 33 is provided with a through hole 301 adapted to the limiting hole 201, and is fixed to each supporting beam 2 in a one-to-one correspondence through the limiting hole 201. At the same time, the fixing members 33 can adjust the longitudinal spacing between two adjacent limiting beams 3 by connecting different limiting holes 201, so as to meet the transportation requirements of gas cylinders of different sizes (mainly different lengths).
[0049] Please refer to Figure 4 The fixing member 33 includes side plates 331 respectively arranged on both sides of the limiting beam 3, and bottom plates 333 respectively connected to the side plates 331. Both side plates 331 extend downward and parallel from the limiting beam 3, and the bottom plates 333 respectively connect the side plates 331 to form a rectangular frame, the size of which is slightly larger than the size of the supporting beam 2, and the rectangular frame can be sleeved on the outer periphery of the supporting beam 2. The side plates 331 are oppositely provided with through holes 301, and the side plates 331 are respectively attached to two opposite sides of the supporting beam 2, so that the through holes 301 correspond to the limiting holes 201, and are bolted together by matching fasteners.
[0050] Of course, the fixing member 33 may only include two side plates 331. The two side plates 331 extend downward to correspondingly clamp the two sides of the supporting beam 2, and also form a bolt connection.
[0051] In other embodiments, the detachable connection structure of the support beam 2 and the limiting beam 3 formed by the fixing member 33 and the through hole 301 and the limiting hole 201 can also be replaced by other clips, such as a cross clip, a U-shaped bolt, etc.
[0052] Please refer back to Figure 2 The frame 1 is also provided with a plurality of diagonal braces 4 to ensure the overall strength and improve the stability of transportation.
[0053] Each group of diagonal braces 4 is located on different sides of the frame body 1 to connect the vertical pipe 11 and the horizontal pipe 13 .
[0054] Each group includes at least two diagonal braces 4. One end of the two diagonal braces 4 is adjacent and fixed to the middle of the same first transverse tube 131 by bolts, and the other ends of the two diagonal braces 4 are relatively separated and obliquely bolted to two adjacent columns. The ends of the two ends of the above-mentioned diagonal braces 4 are respectively provided with connecting plates 41, which extend vertically or horizontally to fit the tube walls of the transverse tube 13 and the vertical tube 11 respectively, and form a detachable connection through the matching bolt holes and bolt members.
[0055] The gas cylinder of the present application can be either an LNG cylinder for storing LNG or a cylinder for storing other fuel gases, such as hydrogen, propane, ethane and other fuel gases.
[0056] In summary, the gas cylinder transport rack 100 provided in this embodiment has the following advantages and positive effects:
[0057] The transport rack 100 includes a frame 1, a support beam 2 and a limit beam 3, wherein the frame 1 includes a plurality of vertical pipes 11 extending vertically and a horizontal pipe 13 extending horizontally, and the inner cavity thereof is used to accommodate the lower gas cylinder. A plurality of support beams 2 are laid at intervals on the upper end of the frame 1, and the limit beam 3 is connected to each support beam 2 in a cross shape, so as to be clamped with an additionally configured clamping tooling, and is used to fix the upper gas cylinder, thereby realizing the double-layer gas cylinder transportation of the single-layer transport rack. Among them, each component adopts a standard square tube, and its connection form adopts a clamping structure to realize rapid disassembly and connection. Due to the high degree of standardization and modularization of the pipe fittings, it can be assembled on demand according to the actual situation. The structure after molding is relatively stable, avoiding twisting and movement between the pipe fittings, and can effectively improve the working state during transportation. In addition, the space occupied after disassembly is small, which is convenient for the transportation and storage management of the unloaded gas cylinders or on-site storage, and greatly saves transportation costs and management costs.
[0058] This embodiment also provides a gas cylinder transport device 1000, which is an extended frame structure assembled from a plurality of transport frames 100, so that it can be adaptively expanded according to the length of the vehicle to increase the overall length; the overall adaptability is high and the strength is high. Each component adopts a detachable snap-on and other quick connection methods to achieve high standardization and high adaptability of parts, reduce the types of parts, reduce costs and improve efficiency, improve product reliability, and facilitate subsequent transportation and storage after being disassembled into parts.
[0059] Although the present invention has been described with reference to several typical embodiments, it should be understood that the terms used are illustrative and exemplary, rather than restrictive. Since the present invention can be embodied in a variety of forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims, so all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.
Claims
1. A transport rack for gas cylinders, characterized in that: include: The frame body includes a plurality of vertical tubes extending in the vertical direction and a horizontal tube extending in the horizontal direction, wherein the two ends of the vertical tubes and the horizontal tubes are provided with a clamping structure to form a detachable rectangular hollow inner cavity frame structure by clamping and enclosing, and the inner cavity is used to accommodate the lower gas cylinder; A plurality of support beams are laid on the upper surface of the frame at intervals to support the upper gas cylinders, each of the support beams extends in the longitudinal direction of the frame, and a plurality of limiting holes are provided at intervals on the support beams; At least one limiting cross beam extends in the lateral direction of the frame and is connected to each of the supporting beams in a cross shape. The limiting cross beam can move relative to the supporting beams and can be detachably connected to the limiting holes at different positions through fasteners.
2. The transport rack according to claim 1, characterized in that: The limiting cross beam is provided with a plurality of fixing members connected to the supporting beams at intervals along its length direction, and the fixing members include side plates respectively provided on both sides of the limiting cross beam; The two side plates both extend downward from the limiting cross beam to correspondingly clamp the supporting beam, and the two side plates are relatively provided with through holes corresponding to the limiting holes.
3. The transport rack according to claim 2, characterized in that: The fixing member further comprises a bottom plate; The bottom plate is respectively connected to the two side plates to enclose and form a rectangular frame, and the rectangular frame is sleeved on the outer periphery of the supporting beam.
4. The transport rack according to claim 1, characterized in that: Baffles are respectively provided at both ends of the limiting cross beam; The two baffles are respectively in contact with the inner side surfaces of two opposite transverse tubes.
5. The transport rack according to claim 1, characterized in that: The transverse tube includes a first transverse tube extending in the longitudinal direction of the frame, and a second transverse tube extending in the transverse direction of the frame; The height of the second transverse tube is lower than the height of the first transverse tube; The support beam is located between two first transverse tubes that are arranged opposite to each other and is supported by the second transverse tube. The upper surface of the support beam is flush with the upper surface of the first transverse tube.
6. The transport rack according to claim 1, characterized in that: The vertical tube is a square tube, and each side surface of the outer circumference of both ends of the vertical tube is provided with a clamping groove, and there are multiple clamping grooves on the same side surface of the vertical tube, and they are arranged at intervals along the vertical direction; The clamping structure comprises clamping parts respectively arranged at two ends of the transverse tube, and the clamping parts extend in a lateral direction to be correspondingly inserted into the clamping slot to form a clamping connection.
7. The transport rack according to claim 1, characterized in that: A plurality of holders are arranged at intervals on the transverse tube extending in the transverse direction; Each of the clamping seats is used to be arranged corresponding to each of the supporting beams. The clamping seat has an upward notch, and the supporting beam is clamped in the notch.
8. The transport rack according to claim 7, characterized in that: The holder includes two protrusions arranged opposite to each other, each of the protrusions is protruding from the upper surface of the transverse tube, and the notch is formed between the two protrusions.
9. The transport rack according to claim 1, characterized in that: It also includes multiple sets of diagonal braces; Each group of the diagonal braces is located on different sides of the frame, and each group includes at least two diagonal braces. One ends of the two diagonal braces are adjacent and fixed to the middle of a horizontal tube, and the other ends of the two diagonal braces are relatively separated and obliquely connected to the two vertical tubes.
10. A gas cylinder transport device, characterized in that: Comprising a plurality of connected transport racks as described in any one of claims 1 to 9 above; The plurality of transport racks are divided into at least two longitudinal columns, wherein any two adjacent transport racks are spliced with each other through the vertical tubes and the horizontal tubes on the same common side to form a long hollow frame structure.
Citation Information
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