New automated dyeing production system

Abstract

The present invention belongs to the field of ribbon dyeing technology, specifically to a new type of automated dyeing production system, and its technical solution is: it includes a controller and a bottom support plate, an alarm is provided on the top of the controller, a feeding auxiliary device, a transition device and an automatic feeding box are provided above the bottom support plate, a drying device is provided on the right side of the bottom support plate, and the feeding auxiliary device, the transition device and the drying device are arranged from left to right in sequence; the feeding auxiliary device includes a large rectangular frame, and a wire release roller is fixedly installed at one end of the large rectangular frame through an L-shaped block. The beneficial effects of the present invention are: the ribbon can pass through the dyeing box at a uniform speed, so that the dyeing time is the same and the dyeing is more uniform. By setting the dyeing box as a double material trough in two areas, two different dyes can be simultaneously introduced into the two areas of the dyeing box, and two tissues can be dyed with different colors at the same time, thereby improving the utilization rate of the equipment and improving the dyeing efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of ribbon dyeing, and in particular to a new automated dyeing production system. Background Art

[0002] Dyeing is an important process in the production of ribbons. The colorful ribbon products in our lives need to go through this step. The dyeing process of ribbons requires extremely high technology.

[0003] The existing ribbon dyeing can only dye one tissue ribbon at a time on the assembly line, and can only dye one color at a time. The dyeing speed is slow, and the utilization rate of the dyeing equipment is too low. At the same time, the water tank, dyeing box, and curing agent box need to be checked manually to ensure that there are enough water, thermal colorant and curing agent. Automatic filling is not possible. In addition, the ribbon will become loose during the transmission process, resulting in different dyeing times for different parts, affecting the uniformity of dyeing.

[0004] Therefore, it is necessary to invent a new automated dyeing production system. Summary of the invention

[0005] To this end, the present invention provides a new automated dyeing production system, which dyes two tissue ribbons at the same time by setting the dyeing box as a double material trough, and controls the addition of water, dye and curing agent by a controller, and sets a feeding auxiliary device to tighten the ribbon to ensure uniform dyeing, thereby solving the problems of low utilization rate of dyeing equipment, inability to automatically fill and uneven dyeing in the existing ribbon dyeing.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] The new automated dyeing production system comprises a controller and a bottom support plate, wherein an alarm is arranged on the top of the controller, a feeding auxiliary device, a transition device and an automatic feeding box are arranged above the bottom support plate, a drying device is arranged on the right side of the bottom support plate, and the feeding auxiliary device, the transition device and the drying device are arranged from left to right in sequence;

[0008] The feeding auxiliary device comprises a large rectangular frame, one end of which is fixedly mounted with a wire-paying roller by an L-shaped block, the inner wall of the large rectangular frame is movably sleeved with a small rectangular frame, the inner wall of the small rectangular frame is fixedly mounted with transition rod 1, transition rod 2, transition rod 3, transition roller 1, transition rod 4 and transition rod 5, a square rod and an auxiliary rod, one end of the auxiliary rod is fixedly mounted with a flattening roller by a bolt and an L-shaped mounting piece, a supporting roller is provided below the flattening roller, and the outer wall of the wire-paying roller fits with webbing group 1 and webbing group 2;

[0009] The bottom support plate is provided with a dyeing box, a water tank and a curing box, a partition is provided between the dyeing boxes, a pressure-immersion roller is fixedly installed on the inner wall of the dyeing box, and an automatic water adding device is fixedly installed at one end of the bottom support plate;

[0010] The automatic water adding device includes a main pipe fixedly installed on the bottom support plate, and branch pipes are fixedly installed at positions of the main pipe near the dyeing box, the water tank and the curing box. The main pipe is connected to the water supply tank through a water pump, and a liquid level meter electrically connected to the alarm is fixedly installed on the inner wall of the water supply tank. A curing agent box is provided on one side of the curing box, and the curing agent box is aligned with the curing box through a water pump and a pipe with a solenoid valve.

[0011] Preferably, the transition rod four and the transition rod five are each provided with two groups, the two groups of transition rod five are located between the two groups of transition rod four, and the transition rod four and the transition rod five are both inserted into the rectangular square tube.

[0012] Preferably, the rectangular square tube is provided with a first socket matching the fourth transition rod, the rectangular square tube is provided with a second socket matching the fifth transition rod, and the fourth transition rod and the fifth transition rod are both fixed to the rectangular square tube by bolts.

[0013] Preferably, the transition device includes support rod one, support rod two, support rod three and support rod four, guide wheel one is fixedly installed on support rod one, guide wheel two is fixedly installed on support rod two, guide wheel three is fixedly installed on support rod three, transition rod six is ​​fixedly installed on support rod three, guide wheel four is fixedly installed on support rod four, a cross bar is fixedly installed at one end of support rod one, and transition rod seven is fixedly installed on the cross bar.

[0014] Preferably, the guide wheel 1 is provided with two groups, and the guide wheel 2 is provided with two groups.

[0015] Preferably, the pressure-immersion roller is fixedly mounted on the inner walls of the water tank and the curing box.

[0016] Preferably, the drying device comprises an oven, and staggered guide wheels and exhaust pipes are fixedly installed on the top and bottom inner walls of the oven, a hot air blower is fixedly installed on the bottom inner wall of the oven, and air outlets are arranged at equal distances at the hot air blower outlet.

[0017] Preferably, a plurality of webbings are provided in the webbing group one and the webbing group two.

[0018] The beneficial effects of the present invention are:

[0019] 1. By setting up the feeding auxiliary device, the webbing passes through the pay-off roller, transition rod 1, transition rod 2, transition rod 3, transition roller 1, transition rod 4, transition rod 5 and flattening roller in sequence, so that the webbing is in a straight state, so that the webbing can pass through the dyeing box at a uniform speed, so that the dyeing time is the same and the dyeing is more uniform;

[0020] 2. By setting the dyeing box as a double material tank in two areas, two different dyes can be added into the two areas of the dyeing box at the same time, and two tissues can be dyed with different colors at the same time, thereby improving the utilization rate of the equipment and the dyeing efficiency;

[0021] 3. By setting up automatic water adding device, controller and automatic feeding box, the material and water are automatically added, which improves the degree of automation;

[0022] 4. By setting up pipes in the oven, the ribbons are separated so that the ribbons can be dried quickly and more evenly, thereby improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure provided by the present invention;

[0024] Figure 2 A schematic diagram of the structure of the feeding auxiliary device provided by the present invention; Figure 3 A partial diagram of the feeding auxiliary device provided by the present invention;

[0025] Figure 4 The present invention provides Figure 2 Enlarged view of point A in the middle; Figure 5 A top view of the dyeing box provided by the present invention;

[0026] Figure 6 This is a schematic structural diagram of the drying device provided by the present invention.

[0027] In the figure: alarm 1, automatic feeding box 2, feeding auxiliary device 100, large rectangular frame 101, small rectangular frame 102, wire release roller 103, L-shaped block 104, transition rod 1 105, transition rod 2 106, transition rod 3 107, transition roller 1 108, rectangular square 109, jack 1 1091, transition rod 4 1092, jack 2 1093, transition rod 5 1094, square rod 110, flattening roller 111, L-shaped mounting plate 112, support roller 113, auxiliary rod 114, transition device 200, support rod 1 201, guide wheel 1 202, cross bar 203, transition rod 7 204 , support rod two 205, guide wheel two 206, guide wheel three 207, support rod three 208, transition rod six 209, support rod four 210, guide wheel four 211, drying device 300, oven 301, exhaust pipe 302, offset guide wheel 303, hot air blower 304, air outlet 3041, webbing group one 400, webbing group two 500, curing agent box 600, automatic water adding device 700, water supply box 701, main pipe 702, branch pipe 703, bottom support plate 800, dyeing box 801, partition 8011, pressure-dipping roller 8012, water tank 802, curing box 803, controller 900. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0029] Refer to the instruction manual Figure 1-6 The automated new dyeing production system of this embodiment includes a controller 900 and a bottom support plate 800. An alarm 1 is provided on the top of the controller 900. A feeding auxiliary device 100, a transition device 200 and an automatic feeding box 2 are provided above the bottom support plate 800. A drying device 300 is provided on the right side of the bottom support plate 800. The feeding auxiliary device 100, the transition device 200 and the drying device 300 are arranged from left to right in sequence.

[0030] The feeding auxiliary device 100 includes a large rectangular frame 101, one end of the large rectangular frame 101 is fixedly installed with a pay-off roller 103 through an L-shaped block 104, the inner wall of the large rectangular frame 101 is movably sleeved with a small rectangular frame 102, the inner wall of the small rectangular frame 102 is fixedly installed with a transition rod 105, a transition rod 2 106, a transition rod 3 107, a transition roller 108, a transition rod 4 1092 and a transition rod 5 1094, a square rod 110 and an auxiliary rod 114, one end of the auxiliary rod 114 is fixedly installed with a flattening roller 111 through a bolt and an L-shaped mounting piece 112, a supporting roller 113 is provided below the flattening roller 111, and the outer wall of the pay-off roller 103 is in contact with the webbing group 1 400 and the webbing group 2 500;

[0031] The bottom support plate 800 is provided with a dyeing box 801, a water tank 802 and a curing box 803, a partition 8011 is provided between the dyeing boxes 801, a pressure-immersion roller 8012 is fixedly installed on the inner wall of the dyeing box 801, and an automatic water adding device 700 is fixedly installed at one end of the bottom support plate 800;

[0032] The automatic water adding device 700 includes a main pipe 702 fixedly installed on the bottom support plate 800, and branch pipes 703 are fixedly installed at positions of the main pipe 702 near the dyeing box 801, the water tank 802 and the curing box 803. The main pipe 702 is connected to the water supply tank 701 through a water pump, and a liquid level gauge electrically connected to the alarm 1 is fixedly installed on the inner wall of the water supply tank 701. A curing agent box 600 is provided on one side of the curing box 803, and the curing agent box 600 is aligned with the curing box 803 through a water pump and a pipe with a solenoid valve.

[0033] Furthermore, the transition rod four 1092 and the transition rod five 1094 are each provided with two groups, the two groups of transition rod five 1094 are located between the two groups of transition rod four 1092, and the transition rod four 1092 and the transition rod five 1094 are both plugged into the rectangular square tube 109.

[0034] Furthermore, the rectangular square tube 109 is provided with a socket 1091 matching the transition rod 4 1092, and the rectangular square tube 109 is provided with a socket 2 1093 matching the transition rod 5 1094. The transition rod 4 1092 and the transition rod 5 1094 are both fixed to the rectangular square tube 109 by bolts.

[0035] Furthermore, the transition device 200 includes support rod one 201, support rod two 205, support rod three 208 and support rod four 210, the guide wheel one 202 is fixedly installed on the support rod one 201, the guide wheel two 206 is fixedly installed on the support rod two 205, the guide wheel three 207 is fixedly installed on the support rod three 208, the transition rod six 209 is fixedly installed on the support rod three 208, the guide wheel four 211 is fixedly installed on the support rod four 210, the cross bar 203 is fixedly installed on one end of the support rod one 201, and the transition rod seven 204 is fixedly installed on the cross bar 203.

[0036] Furthermore, the guide wheel 1 202 is provided with two groups, and the guide wheel 2 206 is provided with two groups; the two groups of guide wheels 1 202 are used to separate the webbing group 1 400 and the webbing group 2 500 so that they pass through two different areas of the dyeing box 801 respectively.

[0037] Furthermore, the pressure-immersion roller 8012 is fixedly mounted on the inner walls of the water tank 802 and the curing box 803 .

[0038] Furthermore, the drying device 300 includes an oven 301, on which offset guide wheels 303 and exhaust pipes 302 are fixedly installed on the top and bottom inner walls of the oven 301, and a hot air blower 304 is fixedly installed on the bottom inner wall of the oven 301, and air outlets 3041 are arranged at equal distances at the outlet of the hot air blower 304; the function of the exhaust pipe 302 is to separate the webbings in webbing group 1 400 and webbing group 2 500, so as to dry the webbings more evenly and quickly.

[0039] Furthermore, the webbing group 1 400 and the webbing group 2 500 are provided with a plurality of webbings; the webbing group 1 400 and the webbing group 2 500 respectively pass through two areas in the dyeing box 801, so that the two webbings are dyed with different colors at the same time, thereby improving the dyeing efficiency.

[0040] The specific implementation scenario is as follows: when using the present invention, the webbings in webbing group 1 400 and webbing group 2 500 have passed through the pay-off roller 103, transition rod 1 105, transition rod 2 106, transition rod 3 107, transition roller 108, transition rod 4 1092 and transition rod 5 1094 in the feeding auxiliary device 100, and the webbings in webbing group 1 400 then pass through the upper guide wheel 1 202 and the right side area of ​​the dyeing box 801, and the webbings in webbing group 1 400 are dyed by the dye in the right side area of ​​the dyeing box 801, and then pass through the lower guide wheel 206, and then pass through the water tank 802 to wash the webbing, and then pass through the curing box 803 to be cured, and finally pass through the drying oven 301. Under the action of the drain pipe 302, the webbings in webbing group 1 400 are evenly separated, so that the webbings are quickly dried. ; The webbing in the webbing group 2 500 then passes through the lower guide wheel 1 202 and the left area of ​​the dyeing box 801, and the webbing in the webbing group 2 500 is dyed by the dye in the left area of ​​the dyeing box 801, and then passes through the upper guide wheel 206, and then passes through the water tank 802 to wash the webbing, and then passes through the curing box 803 to be cured, and finally passes through the drying oven 301. Under the action of the drain pipe 302, the webbing in the webbing group 2 500 is evenly separated, so that the webbing is quickly dried; when there is less water in the water supply tank 701, the controller 900 controls the alarm 1 to sound an alarm, notifying the worker to add water to the water supply tank 701, and at the same time, the controller 900 controls the solenoid valve on the branch pipe 703 to regularly add water to the dyeing box 801 and the water tank 802, and at the same time, the automatic feeding box 2 regularly adds dye to the dyeing box 801.

[0041] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. An automated new dyeing production system, comprising a controller (900) and a bottom support plate (800), characterized in that: An alarm (1) is provided on the top of the controller (900); a feeding auxiliary device (100), a transition device (200) and an automatic feeding box (2) are provided above the bottom support plate (800); a drying device (300) is provided on the right side of the bottom support plate (800); and the feeding auxiliary device (100), the transition device (200) and the drying device (300) are arranged in sequence from left to right; The feeding auxiliary device (100) comprises a large rectangular frame (101), one end of the large rectangular frame (101) is fixedly mounted with a wire-releasing roller (103) via an L-shaped block (104), the inner wall of the large rectangular frame (101) is movably sleeved with a small rectangular frame (102), the inner wall of the small rectangular frame (102) is fixedly mounted with a transition rod 1 (105), a transition rod 2 (106), a transition rod 3 (107), a transition roller 1 (108), a transition rod 4 (1092) and a transition rod 5 (1094), a square rod (110) and an auxiliary rod (114), one end of the auxiliary rod (114) is fixedly mounted with a flattening roller (111) via a bolt and an L-shaped mounting plate (112), a supporting roller (113) is provided below the flattening roller (111), and the outer wall of the wire-releasing roller (103) is in contact with a webbing group 1 (400) and a webbing group 2 (500); The bottom support plate (800) is provided with a dyeing box (801), a water tank (802) and a curing box (803); a partition (8011) is provided between the dyeing boxes (801); a pressure-impregnation roller (8012) is fixedly installed on the inner wall of the dyeing box (801); and an automatic water-adding device (700) is fixedly installed on one end of the bottom support plate (800); The automatic water adding device (700) comprises a main pipe (702) fixedly mounted on the bottom support plate (800); the main pipe (702) is fixedly mounted with branch pipes (703) at positions close to the dyeing box (801), the water tank (802) and the curing box (803); the main pipe (702) is connected to the water supply tank (701) via a water pump; a level gauge electrically connected to the alarm (1) is fixedly mounted on the inner wall of the water supply tank (701); a curing agent box (600) is provided on one side of the curing box (803); the curing agent box (600) is aligned with the curing box (803) via a water pump and a pipeline with a solenoid valve; The transition device (200) comprises a support rod one (201), a support rod two (205), a support rod three (208) and a support rod four (210); a guide wheel one (202) is fixedly mounted on the support rod one (201); a guide wheel two (206) is fixedly mounted on the support rod two (205); a guide wheel three (207) is fixedly mounted on the support rod three (208); a transition rod six (209) is fixedly mounted on the support rod three (208); a guide wheel four (211) is fixedly mounted on the support rod four (210); a cross bar (203) is fixedly mounted on one end of the support rod one (201); and a transition rod seven (204) is fixedly mounted on the cross bar (203); The guide wheel one (202) is provided with two groups, and the guide wheel two (206) is provided with two groups.

2. The automated new dyeing production system according to claim 1, characterized in that: The transition rod four (1092) and the transition rod five (1094) are each provided with two groups, and the two groups of transition rod five (1094) are located between the two groups of transition rod four (1092). The transition rod four (1092) and the transition rod five (1094) are both plugged into the rectangular square tube (109).

3. The automated new dyeing production system according to claim 2, characterized in that: The rectangular square tube (109) is provided with a first plug hole (1091) matching the fourth transition rod (1092), and the rectangular square tube (109) is provided with a second plug hole (1093) matching the fifth transition rod (1094). The fourth transition rod (1092) and the fifth transition rod (1094) are both fixed to the rectangular square tube (109) by bolts.

4. The automated new dyeing production system according to claim 1, characterized in that: The pressure-immersion roller (8012) is fixedly mounted on the inner walls of the water tank (802) and the curing box (803).

5. The automated new dyeing production system according to claim 1, characterized in that: The drying device (300) comprises an oven (301), wherein offset guide wheels (303) and exhaust pipes (302) are fixedly installed on the top and bottom inner walls of the oven (301), a hot air blower (304) is fixedly installed on the bottom inner wall of the oven (301), and air outlets (3041) are arranged at equal distances at the outlet of the hot air blower (304).

6. The automated new dyeing production system according to claim 1, characterized in that: The webbing group one (400) and the webbing group two (500) are provided with a plurality of webbings.

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