Fully automatic micro motor housing packaging machine
By designing a fully automatic micromotor motor housing packaging machine, using components such as conveyor belts, sorting devices and conveyors, automated packaging is realized, solving the problem of low automation in the existing technology, and improving packaging efficiency and accuracy.
Patent Information
- Application Number
- CN202110500927.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2041-05-08
AI Technical Summary
The existing micromotor motor housing packaging machines have low degree of automation and require manual assisted operation, resulting in inefficient packaging.
A fully automatic micromotor motor housing packaging machine is designed, including loading modules, conveyor belts, sorting devices, conveyor devices and conveyor rollers. The automatic packaging process is realized through components such as feature sensors, servo motors, cylinders and solenoids to ensure the motor. The housing is automatically identified, sorted, turned and adsorbed into the packaging box on the conveyor belt.
A fully automated packaging process is realized without manual operation, improving packaging efficiency and production efficiency, ensuring efficient and accurate packaging of the motor shell.
Smart Images
Figure CN113148296B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging machines, in particular to a full-automatic micro-motor housing packaging machine. Background Art
[0002] Packaging machines are machines that package products to protect and beautify them. Packaging machines are mainly divided into assembly line-type overall production packaging and product peripheral packaging equipment. The automatic control packaging system designed and installed has improved the product quality and production efficiency of the packaging machinery industry.
[0003] Most of the existing micro motor shell packaging machines have a low degree of automation and require manual assistance to complete the packaging. To this end, we propose a fully automatic micro motor shell packaging machine. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic micro-motor housing packaging machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic micro-motor housing packaging machine, comprising a feeding module, a conveyor belt and a baffle, a transmission belt is installed on the top of the feeding module, a baffle is fixedly connected to the surface of the conveyor belt, and there are two baffles, a sorting device is arranged on the right side of the feeding module, the sorting device is fixedly connected to the conveyor belt, an installation box is arranged on the right side of the feeding module, the installation box is fixedly connected to the sorting device, a conveying device is installed on the surface of the installation box, the conveying device is installed in cooperation with the sorting device, a conveying roller is installed on the surface of the installation box, and the conveying roller is installed in cooperation with the conveying device.
[0006] Preferably, the sorting device includes a mounting frame, a rotating wheel, a feature sensor, a first mounting plate, a first cylinder, a second mounting plate, a first stepping motor, an arc-shaped connecting channel, a mounting seat, a second stepping motor and a first storage plate, a mounting frame is arranged on the right side of the feeding module, the mounting box is fixedly connected to the mounting frame, the mounting frame is fixedly connected to the conveyor belt, the surface of the mounting frame is fixedly connected to the first mounting plate, the surface of the first mounting plate is fixedly connected to the first cylinder, the first cylinder is located above the conveyor belt, the surface of the baffle is installed with a feature sensor at one end away from the feeding module, and the surface of the mounting frame is fixedly connected to the right side of the conveyor belt. A second mounting plate is connected, a first stepper motor is mounted on the surface of the second mounting plate, a rotating wheel is fixedly connected to the output end of the first stepper motor, an arc-shaped connecting channel is symmetrically mounted on the surface of the conveyor belt, mounting seats are symmetrically fixedly connected to the bottom of the mounting frame, and there are four mounting seats, a first storage plate is rotatably mounted between two of the four mounting seats, the first storage plate is mounted in cooperation with the arc-shaped connecting channel, a second stepper motor is fixedly connected to the surface of the mounting seat, a connecting column is fixedly connected to the output end of the second stepper motor, both mounting seats are rotatably mounted with the connecting column, and the connecting column is fixedly connected to the first storage plate.
[0007] Preferably, a first slide rail is installed on the surface of the mounting frame, and there are three first slide rails, and a linear motor and a push plate are installed on the surface of the first slide rail.
[0008] Preferably, the conveying device includes a rotating disk, a second storage plate, a second slide rail, a movable plate, a vertical plate, a lifting plate, a fixed plate, a first servo motor, a third slide rail, a lifting block, an electromagnet, a pneumatic suction cup, a partition and a groove, a rotating disk is arranged between the two first storage plates, the rotating disk is rotatably mounted on the mounting frame, the surface of the rotating disk is fixedly connected to the second storage plate, the second storage plate is installed in cooperation with the first storage plate, the top of the installation box is symmetrically installed with a second slide rail, the surfaces of the two second slide rails are slidably connected to movable plates, and there are two movable plates, and the surfaces of the movable plates are fixedly connected There is a vertical plate, a third slide rail is installed on the surface of the vertical plate, a lifting block is slidably connected to the surface of the third slide rail, a lead screw is connected to the inside of the lifting block through a thread, a first servo motor is installed at one end of the lead screw, the first servo motor is installed in cooperation with the vertical plate, a lifting plate is fixedly connected to the surface of the lifting block, an electromagnet and a pneumatic suction cup are fixedly connected to the lower parts of the two lifting plates, a groove is opened on the surface of the installation box, a plurality of partitions are installed in cooperation with the inside of the groove, two of the push plates are installed in cooperation with the first storage plate, and the other push plate is installed in cooperation with the second storage plate.
[0009] Preferably, a packaging box is mounted on the surface of the conveying roller.
[0010] Preferably, through holes are provided inside the first storage plate and the second storage plate, and the push plate is installed in cooperation with the through holes.
[0011] Preferably, a photoelectric sensor is installed on the surface of the arc-shaped connecting channel.
[0012] Preferably, a storage cabinet is symmetrically fixedly connected to the surface of the installation box.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The feeding module of the present invention is similar to the feeding mechanism structure of the existing micro-motor motor housing packaging equipment, and has the same working principle. The motor housing can be lifted to the surface of the conveyor belt. A controller can be installed inside one of the storage cabinets. The first servo motor, the first stepper motor, the second stepper motor, the feeding module, the conveyor belt, the characteristic sensor, the photoelectric sensor, the linear motor and the electromagnet are all connected to the controller through wires, and are transmitted by the conveyor belt. The characteristic sensor senses the orientation of the motor housing on the surface of the conveyor belt. The characteristic sensor transmits a signal to the controller. The controller controls the first stepper motor to drive the rotating wheel to rotate, and the motor housings with different orientations are respectively placed in two arc-shaped connecting channels to ensure that the motor housings placed on the surface of the fixed plate are in contact with the surface of the fixed plate on the same surface. A linear motor can be installed on the surface of the movable plate to drive the movable plate to slide on the surface of the second slide rail. The first servo motor is adjusted to drive the lifting plate to rise or fall, thereby driving the electromagnet to approach the motor housing for adsorption and transfer to the inside of the packaging box. The entire equipment operation process is fully automated, without manual operation, thereby improving packaging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the overall front view structure of the present invention;
[0017] Figure 3 It is a schematic diagram of the overall left-side structure of the present invention;
[0018] Figure 4 It is a schematic diagram of the overall top view structure of the present invention.
[0019] In the figure: 1, feeding module; 2, conveyor belt; 3, baffle; 4, sorting device; 5, installation box; 6, conveying device; 7, conveying roller; 8, mounting frame; 9, rotating wheel; 10, characteristic sensor; 11, first mounting plate; 12, first cylinder; 13, second mounting plate; 14, first stepper motor; 15, arc-shaped connecting channel; 16, mounting seat; 17, second stepper motor; 18, first storage plate; 19, first slide rail ; 20. Linear motor; 21. Push plate; 22. Rotating disk; 23. Second storage plate; 24. Second slide rail; 25. Movable plate; 26. Vertical plate; 27. Lifting plate; 28. Fixed plate; 29. First servo motor; 30. Third slide rail; 31. Lifting block; 32. Electromagnet; 33. Pneumatic suction cup; 34. Partition; 35. Groove; 36. Packing box; 37. Through hole; 38. Photoelectric sensor; 39. Storage cabinet. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention provides a technical solution: a fully automatic micro-motor housing packaging machine, comprising a feeding module 1, a conveyor belt 2 and a baffle 3, a transmission belt is installed on the top of the feeding module 1, a baffle 3 is fixedly connected to the surface of the conveyor belt 2, and there are two baffles 3, a sorting device 4 is arranged on the right side of the feeding module 1, and the sorting device 4 is fixedly connected to the conveyor belt 2, an installation box 5 is arranged on the right side of the feeding module 1, and the installation box 5 is fixedly connected to the sorting device 4, a conveying device 6 is installed on the surface of the installation box 5, and the conveying device 6 is installed in cooperation with the sorting device 4, and a conveying roller 7 is installed on the surface of the installation box 5, and the conveying roller 7 is installed in cooperation with the conveying device 6.
[0022] The sorting device 4 includes a mounting frame 8, a rotating wheel 9, a feature sensor 10, a first mounting plate 11, a first cylinder 12, a second mounting plate 13, a first stepping motor 14, an arc-shaped connecting channel 15, a mounting seat 16, a second stepping motor 17 and a first storage plate 18. The mounting frame 8 is arranged on the right side of the feeding module 1, the mounting box 5 is fixedly connected to the mounting frame 8, the mounting frame 8 is fixedly connected to the conveyor belt 2, the surface of the mounting frame 8 is fixedly connected to the first mounting plate 11, the surface of the first mounting plate 11 is fixedly connected to the first cylinder 12, the first cylinder 12 is located above the conveyor belt 2, the surface of the baffle 3 is installed with the feature sensor 10 at one end away from the feeding module 1, the surface of the mounting frame 8 is located on the right side of the conveyor belt 2 and is fixedly connected to the second mounting plate 13, the surface of the second mounting plate 13 is installed with the first A stepper motor 14, wherein the output end of the first stepper motor 14 is fixedly connected to a rotating wheel 9, an arc-shaped connecting channel 15 is symmetrically installed on the surface of the conveyor belt 2, a mounting seat 16 is symmetrically fixedly connected to the bottom of the mounting frame 8, and there are four mounting seats 16, and a first storage plate 18 is rotatably installed between the four mounting seats 16, and the first storage plate 18 is installed in cooperation with the arc-shaped connecting channel 15, a second stepper motor 17 is fixedly connected to the surface of the mounting seat 16, and a connecting column is fixedly connected to the output end of the second stepper motor 17, and the two mounting seats 16 are rotatably installed with the connecting column, and the connecting column is fixedly connected to the first storage plate 18, so as to be able to sort and adjust the motor housing in different directions, and the rotation directions of the two first storage plates 18 are opposite, so as to ensure that the motor housing enters the second storage plate 23 in the same direction.
[0023] The surface of the mounting frame 8 is installed with three first slide rails 19 , and the surface of the first slide rails 19 is installed with a linear motor 20 and a push plate 21 to push the motor housing to leave the first storage plate 18 and the second storage plate 23 .
[0024] The conveying device 6 includes a rotating disk 22, a second storage plate 23, a second slide rail 24, a movable plate 25, a vertical plate 26, a lifting plate 27, a fixed plate 28, a first servo motor 29, a third slide rail 30, a lifting block 31, an electromagnet 32, a pneumatic suction cup 33, a partition 34 and a groove 35. A rotating disk 22 is arranged between the two first storage plates 18. The rotating disk 22 is rotatably mounted with the mounting frame 8. The surface of the rotating disk 22 is fixedly connected with the second storage plate 23. The second storage plate 23 is installed in cooperation with the first storage plate 18. The second slide rail 24 is symmetrically installed on the top of the installation box 5. The surface of the second slide rail 24 is slidably connected with a movable plate 25, and there are two movable plates 25. The surface of the movable plate 25 is fixedly connected with a vertical plate 26. The surface of the vertical plate 26 is installed with a third slide rail 30. The surface of the third slide rail 30 is slidably connected with a lifting block 31. The interior of the lifting block 31 is connected with a screw rod through a thread. One end of the screw rod is installed with a first servo motor 29. The first servo motor 29 is installed in cooperation with the vertical plate 26. The surface of the lifting block 31 is fixedly connected with a lifting plate 27. The lower parts of the two lifting plates 27 are respectively fixedly connected with an electromagnet 32 and a pneumatic suction cup 33. A groove 35 is provided on the surface of the installation box 5, and a plurality of partitions 34 are installed in the interior of the groove 35. Two of the push plates 21 are installed in cooperation with the first storage plate 18, and another push plate 21 is installed in cooperation with the second storage plate 23. A third stepper motor can be installed below the rotating disk 22. The third stepper motor is installed in cooperation with the mounting frame 8. The third stepper motor is connected to the controller through a wire, thereby driving the rotating disk 22 to rotate ninety degrees, so that the angle between the second storage plate 23 and the fixed plate 28 is ninety degrees. The linear motor 20 drives the push plate 21 to push the motor housing to the surface of the fixed plate 28. A linear motor may be installed on the surface of the movable plate 25 to drive the movable plate 25 to slide on the surface of the second slide rail 24. The first servo motor 29 is adjusted to drive the lifting plate 27 to rise or fall, thereby driving the electromagnet 32 to approach the motor housing for adsorption and transfer to the inside of the packaging box 36. The pneumatic suction cup 33 adsorbs the partition 34 inside the groove 35, and the linear motor drives it to be placed above the packaging box 36. The first servo motor 29 drives the screw rod to rotate, thereby driving the lifting plate 27 and the pneumatic suction cup 33 to descend, and placing the partition 34 at the bottom of the packaging box 36. Each stacked layer of motor housing will prevent a partition 34.
[0025] A packaging box 36 is mounted on the surface of the conveying roller 7 to prevent the motor housing from being arranged neatly.
[0026] The first storage plate 18 and the second storage plate 23 are both provided with through holes 37 , and the push plate 21 is installed in cooperation with the through holes 37 to facilitate the motor housing to enter therein. The push plate 21 pushes the motor housing inside the first storage plate 18 into the second storage plate 23 .
[0027] A photoelectric sensor 38 is installed on the surface of the arc-shaped connecting channel 15 for sensing the number of motor housings passing through the arc-shaped connecting channel 15. A discharge valve may be installed at one end of the arc-shaped connecting channel 15 away from the conveyor belt 2, which is connected to the controller via a wire. Whenever the photoelectric sensor 38 is blocked, a signal is transmitted to the controller. After a certain number of times, the controller controls the discharge valve to open, and then multiple motor housings enter the first storage plate 18 under the action of their own gravity and contact the surface of the through hole 37.
[0028] The surface of the installation box 5 is symmetrically fixedly connected with a storage cabinet 39, which can be used to place daily maintenance tools and equipment parts.
[0029] Working principle: There is a loading module 1 for loading, the motor housing is placed on the surface of the conveyor belt 2, and the conveyor belt 2 is used for conveying. Two characteristic sensors 10 are installed on the surface of the baffle 3. When the motor housing is sensed by the first characteristic sensor 10 and then by the second characteristic sensor 10, it transmits a signal to the controller. The controller controls the first cylinder 12 to extend to block the subsequent motor housing. At the same time, the first stepper motor 14 is started to drive the wheel 9 to rotate clockwise or counterclockwise. The direction of rotation depends on the direction of the motor housing sensed by the characteristic sensor 10. Under the action of the conveyor belt 2, the motor The outer shell of the stepper motor cooperates with the rotating wheel 9, and the rotating wheel 9 rotates to drive the motor shell to be placed inside one of the arc-shaped connecting channels 15, which is sensed by the photoelectric sensor 38. A discharge valve can be installed at one end of the arc-shaped connecting channel 15 away from the conveyor belt 2, which is connected to the controller through a wire. Whenever the photoelectric sensor 38 is blocked, a signal is transmitted to the controller. After a certain number of times, the discharge valve is controlled by the controller to open, and then multiple motor shells enter the first placement plate 18 under the action of their own gravity and contact the surface of the through hole 37. The second stepper motor 17 drives the connecting column to rotate, thereby driving the first placement plate 18 to rotate. The push plate 21 is driven by the linear motor 20 to move, and the motor housing inside the first storage plate 18 is pushed into the second storage plate 23. A third stepper motor can be installed below the rotating disk 22. The third stepper motor is installed in conjunction with the mounting bracket 8. The third stepper motor is connected to the controller through a wire, and then the rotating disk 22 is driven to rotate ninety degrees, so that the angle between the second storage plate 23 and the fixed plate 28 is ninety degrees. The push plate 21 is driven by the linear motor 20 to push the motor housing to the surface of the fixed plate 28, and the surface of the movable plate 25 is moved to the second storage plate 23. A linear motor can be installed on the surface to drive the movable plate 25 to slide on the surface of the second slide rail 24. The first servo motor 29 is adjusted to drive the lifting plate 27 to rise or fall, thereby driving the electromagnet 32 to approach the motor housing for adsorption and transfer it to the inside of the packaging box 36. The pneumatic suction cup 33 adsorbs the partition 34 inside the groove 35, and the linear motor drives it to be placed above the packaging box 36. The first servo motor 29 drives the screw rod to rotate, thereby driving the lifting plate 27 and the pneumatic suction cup 33 to descend, and placing the partition 34 at the bottom of the packaging box 36. Each stacked layer of motor housing will prevent a partition 34.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic micro-motor housing packaging machine, comprising a feeding module (1), a conveyor belt (2) and a baffle (3), wherein a transmission belt is mounted above the feeding module (1), and a baffle (3) is fixedly connected to the surface of the conveyor belt (2), and there are two baffles (3), characterized in that: A sorting device (4) is arranged on the right side of the loading module (1), and the sorting device (4) is fixedly connected to the conveyor belt (2). A mounting box (5) is arranged on the right side of the loading module (1), and the mounting box (5) is fixedly connected to the sorting device (4). A conveying device (6) is installed on the surface of the mounting box (5), and the conveying device (6) is installed in coordination with the sorting device (4). A conveying roller (7) is installed on the surface of the mounting box (5), and the conveying roller (7) is installed in coordination with the conveying device (6). The sorting device (4) comprises a mounting frame (8), a rotating wheel (9), a characteristic sensor (10), a first mounting plate (11), a first cylinder (12), a second mounting plate (13), a first stepping motor (14), an arc-shaped connecting channel (15), a mounting seat (16), a second stepping motor (17) and a first storage plate (18); a mounting frame (8) is arranged on the right side of the feeding module (1); the mounting box (5) is fixedly connected to the mounting frame (8); the mounting frame (8) is fixedly connected to the conveyor belt (2); the surface of the mounting frame (8) is fixedly connected to the first mounting plate (11); the surface of the first mounting plate (11) is fixedly connected to the first cylinder (12); the first cylinder (12) is located above the conveyor belt (2); the surface of the baffle (3) is equipped with the characteristic sensor (10) at one end away from the feeding module (1); the surface of the mounting frame (8) A second mounting plate (13) is fixedly connected to the right side of the conveyor belt (2), a first stepper motor (14) is installed on the surface of the second mounting plate (13), and a rotating wheel (9) is fixedly connected to the output end of the first stepper motor (14). An arc-shaped connecting channel (15) is symmetrically installed on the surface of the conveyor belt (2), and a mounting seat (16) is symmetrically fixedly connected to the bottom of the mounting frame (8), and there are four mounting seats (16). A first storage plate (18) is rotatably installed between the four mounting seats (16), and the first storage plate (18) is installed in cooperation with the arc-shaped connecting channel (15). A second stepper motor (17) is fixedly connected to the surface of the mounting seat (16), and a connecting column is fixedly connected to the output end of the second stepper motor (17). The two mounting seats (16) are rotatably installed with the connecting column, and the connecting column is fixedly connected to the first storage plate (18); The surface of the mounting frame (8) is mounted with a first slide rail (19), and there are three first slide rails (19). The surface of the first slide rail (19) is mounted with a linear motor (20) and a push plate (21); The conveying device (6) comprises a rotating disk (22), a second storage plate (23), a second slide rail (24), a movable plate (25), a vertical plate (26), a lifting plate (27), a fixed plate (28), a first servo motor (29), a third slide rail (30), a lifting block (31), an electromagnet (32), a pneumatic suction cup (33), a partition (34) and a groove (35). A rotating disk (22) is arranged between the two first storage plates (18). The rotating disk (22) is rotatably mounted on the mounting frame (8). The surface of the rotating disk (22) is fixedly connected with the second storage plate (23). The second storage plate (23) is mounted in cooperation with the first storage plate (18). The top of the mounting box (5) is symmetrically installed with a second slide rail (24). The surfaces of the two second slide rails (24) are slidably connected with movable plates (25). There are two movable plates (25). The surface of the lifting block (31) is fixedly connected to a vertical plate (26), the surface of the vertical plate (26) is installed with a third slide rail (30), the surface of the third slide rail (30) is slidably connected to a lifting block (31), the interior of the lifting block (31) is connected with a screw rod through a thread, one end of the screw rod is installed with a first servo motor (29), the first servo motor (29) is installed in cooperation with the vertical plate (26), the surface of the lifting block (31) is fixedly connected to a lifting plate (27), the lower parts of the two lifting plates (27) are respectively fixedly connected with an electromagnet (32) and a pneumatic suction cup (33), the surface of the installation box (5) is provided with a groove (35), the interior of the groove (35) is installed with a plurality of partitions (34), one of the push plates (21) is installed in cooperation with the first storage plate (18), and the other push plate (21) is installed in cooperation with the second storage plate (23); A packaging box (36) is mounted on the surface of the conveying roller (7).
2. The fully automatic micro-motor housing packaging machine according to claim 1, characterized in that: The first storage plate (18) and the second storage plate (23) are both provided with through holes (37) inside, and the push plate (21) is installed in cooperation with the through holes (37).
3. The fully automatic micro-motor housing packaging machine according to claim 1 is characterized in that: A photoelectric sensor (38) is installed on the surface of the arc-shaped connecting channel (15).
4. The fully automatic micro-motor housing packaging machine according to claim 1 is characterized in that: A storage cabinet (39) is symmetrically fixedly connected to the surface of the installation box (5).
Citation Information
Patent Citations
Full-automatic micromotor shell packaging machine
CN216003198U