Glue point transfer laminating machine for processing silicone mattresses

Abstract

The present invention discloses a glue point transfer compound machine for processing a silicone mattress, comprising a frame, a first base material unwinding device and a second base material unwinding device. The upper end of the frame is sequentially provided with a water glue gluing device, a heating device and a cloth guiding device from the side close to the first base material unwinding device, and the frame is also provided with a glue point transfer device and a vertical compound device located below the outlet of the heating device. The glue point transfer device comprises a glue point frame, and the glue point frame is rotatably connected with a glue point roller and a silicone pressure roller arranged on the left and right, and the glue point frame is also provided with a third base material unwinding device, and the third base material on the third base material unwinding device enters the entrance of the vertical compound device after being glued between the glue point roller and the silicone pressure roller. The first base material on the first base material unwinding device enters the heating device after being glued by the water glue gluing device, and the first base material enters the vertical compound device through the outlet of the heating device, and the second base material on the second base material unwinding device enters the vertical compound device after passing through the cloth guiding device.

Description

Technical Field

[0001] The invention relates to the technical field of silicone mattress processing, in particular to a glue point transfer compound machine used for processing silicone mattresses. Background Art

[0002] In order to improve the comfort, silicone mattresses came into being. Silicone mattresses have a silicone layer, which has a certain elasticity and obvious anti-fatigue effect. Silicone mattresses are usually composed of a surface fabric, a silicone layer and a bottom fabric. The surface fabric is made of blue Caiyun nylon knitted fabric, and a waterproof membrane layer is compounded on the surface; the bottom fabric is made of all-polyester cationic dyed 3D mesh cloth, and a waterproof membrane layer is compounded on the surface; the silicone layer is compounded with a cool transparent silicone on the surface of the base fabric. In order to facilitate the folding of the mattress, the cool transparent silicone is usually required to be set at intervals, and the surface fabric, silicone layer and bottom fabric are then compounded in three layers through a compounding machine. The existing compounding machine has an unreasonable layout, a large volume, and is inconvenient to operate. How to provide a compact compounding machine to achieve the rapid compounding of the surface fabric, silicone layer and bottom fabric of the silicone mattress has become a problem to be solved. Summary of the invention

[0003] In order to overcome the above disadvantages, the purpose of the present invention is to provide a glue point transfer compounding machine for processing a silicone mattress, so as to realize the rapid compounding of the three-layer structure of the silicone mattress with a compact structure.

[0004] In order to achieve the above purpose, the technical solution adopted by the present invention is: a glue point transfer compound machine for processing silicone mattresses, including a frame, a first base material unwinding device and a second base material unwinding device are respectively arranged on both sides of the frame, and the characteristic is that: the upper end of the frame is sequentially provided with a water glue gluing device, a heating device and a cloth guiding device from the side close to the first base material unwinding device, and the frame is also provided with a glue point transfer device and a vertical compound device located below the outlet of the heating device, the glue point transfer device includes a glue point frame, and the glue point frame is rotatably connected with glue point rollers and silicone pressure rollers arranged on the left and right, and the glue point rollers and silicone The distance between the glue pressure rollers is adjustable, a glue scraping assembly is also provided on one side of the glue dot roller, a recovery box is provided in the glue dot frame below the glue scraping assembly, a third base material unwinding device is also provided on the glue dot frame, the third base material on the third base material unwinding device enters the entrance of the vertical composite device after being glued between the glue dot roller and the silicone pressure roller, the first base material on the first base material unwinding device enters the heating device after being glued by the water glue gluing device, the first base material passes through the outlet of the heating device and enters the vertical composite device, and the second base material on the second base material unwinding device enters the vertical composite device after passing through the cloth guiding device.

[0005] The beneficial effects of the present invention are as follows: the first base material unwinding device and the second base material unwinding device are respectively arranged on both sides of the frame, and the materials are loaded at the same time. The first base material and the second base material are simultaneously fed from the upper end of the frame, and then enter the vertical compounding device located in the frame for compounding, which saves space. The heating device prevents the water glue on the first base material from solidifying, saving the amount of water glue. In order to process the silicone layer arranged at intervals, a glue point transfer device is provided. The glue point transfer device is arranged on one side of the compounding device, and the silicone is loaded at intervals on the third base material through a glue point roller. The waste materials in the processing process can be collected in the recycling box for recycling. The processed third base material is transported to the vertical compounding device for three-layer base material compounding, completing the processing of the silicone mattress. The entire compounding machine meets the processing requirements of the silicone mattress, saves space, and saves glue.

[0006] Furthermore, the scraper assembly includes a rotating seat arranged on the glue dot frame, the rotating seat is located on the side of the glue dot roller away from the silicone pressure roller, the rotating seat is provided with a mounting seat rotating along the first cylinder, and the mounting seat is detachably connected with a scraper capable of abutting against the glue dot roller. The scraper angle is easy to adjust to meet production needs.

[0007] Furthermore, the glue point rack is also rotatably connected to an upper glue roller located below the glue point roller, the glue point roller can abut against the upper glue roller, and a silicone groove located on the glue point rack is arranged on one side of the upper glue roller. The glue point roller is coated with liquid silicone via the upper glue roller, which greatly saves the amount of liquid silicone.

[0008] Furthermore, the glue point rack is also provided with a slide rail for sliding the silicone pressure roller and the glue roller, and the silicone pressure roller and the glue roller move under the action of the pressure roller cylinder and the glue cylinder respectively. The positions of the silicone pressure roller and the glue roller can be adjusted under the action of the pressure roller cylinder and the glue cylinder, and can be flexibly adjusted according to actual production needs.

[0009] Specifically, the water-based glue gluing device includes a driving roller rotatably connected to the frame and a driven roller located obliquely above the driving roller, and the two rollers flatten the first base material. A gap for the first base material to pass through is provided between the driven roller and the driving roller, and the gap width is adjustable. A glue spraying head is provided above the driving roller, and the glue spraying head is connected to a glue supply barrel located on the frame through a hose. The glue spraying head sprays the water-based glue on the first base material to achieve uniform gluing of the water-based glue, which is convenient for subsequent processing.

[0010] Furthermore, the heating device includes an oven fixed on a frame, wherein a plurality of traction rollers for transmitting the first base material under the action of a first driving motor are passed through the oven, and a plurality of infrared heating rods located above the traction rollers are arranged in the oven to heat the oven and prevent the water glue from drying up. A circulating fan is fixed on the top of the oven, and an air inlet of the circulating fan is connected to an air inlet pipe with one end close to the oven outlet, and an air outlet of the circulating fan is connected to an air outlet pipe with one end close to the oven inlet. Since the temperature at the oven inlet is lower than the temperature at the outlet, the use of the circulating fan improves the temperature uniformity in the oven.

[0011] Furthermore, the vertical composite device includes a bracket, to which a drying cylinder is rotatably connected and rotated under the action of a second driving motor. The frame is also provided with a plurality of pressing rollers with adjustable spacing from the drying cylinder. The frame is also provided with a correction component and a guide roller located at the entrance of the vertical composite device, and the correction component includes guide plates located on both sides of the second base material.

[0012] Furthermore, the frame is also provided with a cooling device and a winding device located between the vertical composite device and the second base material unwinding device. The cooling device includes a cooling roller and a cold air blower located above the cooling roller, which is convenient for cooling the pressed product passing through the vertical composite device. The cooling roller and the cold air blower provide dual cooling to improve the cooling effect. The winding device is a double-station winding machine, and the two stations are used alternately and cyclically to avoid downtime.

[0013] Furthermore, the fabric guiding device is a plurality of conveying rollers rotatably connected to the upper end surface of the frame, and the second base material passes through the transmission rollers and vertically enters the entrance of the vertical compounding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0015] Figure 2 It is a structural schematic diagram of a glue point transfer device in an embodiment of the present invention;

[0016] Figure 3 It is a schematic structural diagram of a vertical composite device in an embodiment of the present invention;

[0017] Figure 4 This is a schematic diagram of the structure of a water glue gluing device in an embodiment of the present invention;

[0018] Figure 5 It is a structural schematic diagram of a heating device in an embodiment of the present invention;

[0019] Figure 6 Schematic diagram of the structure of the glue dot roller in the embodiment of the present invention.

[0020] In the figure:

[0021] 1. Frame; 2. Unwinding device for the first base material; 3. Unwinding device for the second base material; 4. Water-based glue gluing device; 41. Active roller; 42. Driven roller; 43. Glue spray head; 44. Glue supply barrel; 5. Heating device; 51. Oven; 52. First driving motor; 53. Traction roller; 54. Infrared heating rod; 55. Circulating fan; 56. Air inlet pipe; 57. Air outlet pipe; 6. Fabric guide device; 7. Glue point transfer device; 71. Glue point rack; 72. Glue point roller; 73. Silica gel Pressing roller; 741, rotating seat; 742, first cylinder; 743, mounting seat; 744, scraper; 75, recovery box; 76, gluing roller; 77, silicone groove; 78, pressing roller cylinder; 79, gluing cylinder; 8, vertical compound device; 81, bracket; 82, second drive motor; 83, drying cylinder; 84, pressing roller; 85, deviation correction component; 86, guide roller; 9, third base material unwinding device; 101, cooling roller, 102, air cooler; 11, winding device. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0023] Example

[0024] See attached Figure 1-6 As shown, the glue point transfer compound machine for processing silicone mattresses of the present invention includes a frame 1, and a first base material unwinding device 2 and a second base material unwinding device 3 are respectively arranged on both sides of the frame 1. The first base material unwinding device 2 is used for unwinding the first base material, and the second base material unwinding device 3 is used for unwinding the second base material.

[0025] The upper end of the frame 1 is provided with a water glue gluing device 4, a heating device 5 and a cloth guiding device 6 in sequence from the side close to the first base material unwinding device 2. After the first base material is unwound, it passes through the water glue gluing device 4 for gluing, and then is heated by the heating device 5. The cloth guiding device 6 is used for the transmission and guidance of the second base material. The cloth guiding device 6 is a plurality of conveying rollers rotatably connected to the upper end surface of the frame 1.

[0026] The water glue gluing device 4 includes an active roller 41 rotatably connected to the frame 1 and a driven roller 42 located obliquely above the active roller 41, and the two rollers flatten the first base material. A gap for the first base material to pass through is provided between the driven roller 42 and the active roller 41, and the gap width is adjustable to accommodate first base materials of different thicknesses. A glue spraying head 43 is provided above the active roller 41, and the glue spraying head 43 is connected to a glue supply barrel 44 located on the frame 1 through a hose. The glue spraying head 43 sprays the water glue on the first base material to achieve uniform gluing of the water glue, which is convenient for subsequent processing.

[0027] The heating device 5 includes an oven 51 fixed on the frame 1, and a plurality of traction rollers 53 for transmitting the first base material under the action of the first drive motor 52 are passed through the oven 51. A plurality of infrared heating rods 54 located above the traction rollers 53 are arranged in the oven 51 to heat the oven 51 to prevent the water glue from drying up and facilitate subsequent pressing. A circulating fan 55 is fixed on the top of the oven 51, and an air inlet duct 56 with one end close to the outlet end of the oven 51 is connected to the air inlet of the circulating fan 55, and an air outlet duct 57 with one end close to the inlet end of the oven 51 is connected to the air outlet of the circulating fan 55. Since the temperature at the inlet end of the oven 51 is lower than the temperature at the outlet end, the use of the circulating fan 55 improves the temperature uniformity in the oven 51.

[0028] The frame 1 is also provided with a glue point transfer device 7 and a vertical compound device 8 located below the outlet of the heating device 5. The glue point transfer device 7 includes a glue point frame 71, and the glue point frame 71 is rotatably connected with a glue point roller 72 and a silicone pressure roller arranged on the left and right, and the distance between the glue point roller 72 and the silicone pressure roller is adjustable. The glue point frame 71 is provided with a slide rail for the silicone pressure roller to slide, and the silicone pressure roller moves under the action of the pressure roller cylinder 78, and can be flexibly adjusted according to actual production needs. The glue point roller 72 includes a rotating shaft and a plurality of convex rings arranged along the circumference of the rotating shaft. The convex rings are arranged at intervals and abut against the third base material, so that the silicone is arranged at intervals on the third base material. A scraping assembly is also provided on one side of the glue point roller 72, and a recovery box 75 located below the scraping assembly is provided in the glue point frame 71. The glue point frame 71 is also provided with a third base material unwinding device 9. The third base material on the third base material unwinding device 9 enters the entrance of the vertical compound device 8 after being glued between the glue point roller 72 and the silicone pressure roller.

[0029] The first base material on the first base material unwinding device 2 is glued by the water glue gluing device 4 and then enters the heating device 5. The first base material passes through the outlet of the heating device 5 and enters the vertical compounding device 8. The second base material on the second base material unwinding device 3 passes through the cloth guiding device 6 and then enters the vertical compounding device 8. The second base material passes through the driving roller of the cloth guiding device 6 and then vertically enters the entrance of the vertical compounding device 8.

[0030] The first base material unwinding device 2 and the second base material unwinding device 3 are respectively arranged on both sides of the frame 1, and the materials are loaded at the same time. The first base material and the second base material are simultaneously discharged from the upper end of the frame 1, and then enter the vertical compounding device 8 located in the frame 1 for compounding, which saves space. The heating device 5 prevents the water glue on the first base material from solidifying, saving the amount of water glue. In order to process the silicone layer arranged at intervals, a glue point transfer device 7 is provided. The glue point transfer device 7 is arranged on one side of the compounding device. The silicone is loaded at intervals on the third base material through the glue point roller 72. The waste materials in the processing process can be collected in the recycling box 75 for recycling. The processed third base material is transported to the vertical compounding device 8 for three-layer base material compounding to complete the processing of the silicone mattress. The entire compounding machine meets the processing requirements of the silicone mattress, saves space, and saves glue.

[0031] The scraping assembly includes a rotating seat 73 and a silicone pressure roller 741 arranged on the glue point frame 71, and a rotating seat 73 and a silicone pressure roller 741; 741 is located on the side of the glue point roller 72 away from the silicone pressure roller, and the rotating seat 73 and the silicone pressure roller 741 is provided with a mounting seat 743 rotating along the mounting seat 741 under the action of the first cylinder 742, and a scraper 744 that can abut against the glue point roller 72 is detachably connected to the mounting seat 743. The angle of the scraper 744 is easy to adjust to meet production needs.

[0032] The glue point frame 71 is also rotatably connected with a glue roller 76 located below the glue point roller 72. The glue point roller 72 can abut against the glue roller 76. A silicone groove 77 located on the glue point frame 71 is provided on one side of the glue roller 76. The glue point roller 72 is coated with liquid silicone by the glue roller 76, which greatly saves the amount of liquid silicone. The glue point frame 71 is also provided with a slide rail for the glue roller 76 to slide. The glue roller 76 moves under the action of the glue cylinder 79. The position of the glue roller 76 can be adjusted under the action of the glue cylinder 79, and can be flexibly adjusted according to actual production needs.

[0033] The vertical composite device 8 includes a bracket 81, on which a drying cylinder 83 is rotatably connected and rotated by a second driving motor 82. The frame 1 is also provided with a plurality of pressing rollers 84 with adjustable spacing from the drying cylinder 83. The frame 1 is also provided with a deviation correction component 85 and a guide roller 86 located at the entrance of the vertical composite device 8. The deviation correction component 85 includes guide plates located on both sides of the second base material.

[0034] The frame 1 is also provided with a cooling device and a winding device 11 located between the vertical composite device 8 and the second base material unwinding device 3. The cooling device includes a cooling roller 101 and a cooling fan 102 located above the cooling roller 101, which is convenient for cooling the pressed product passing through the vertical composite device 8. The cooling roller 101 and the cooling fan 102 are double cooled to improve the cooling effect. The winding device 11 is a double-station winding machine, and the two stations are used alternately and cyclically to avoid downtime.

[0035] The above implementation modes are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A glue point transfer compound machine for processing a silicone mattress, comprising a frame, a first base material unwinding device and a second base material unwinding device are respectively arranged on both sides of the frame, characterized in that: The upper end of the frame is provided with a water glue gluing device, a heating device and a cloth guiding device in sequence from the side close to the first base material unwinding device, and the frame is also provided with a glue point transfer device and a vertical compound device located below the outlet of the heating device, the glue point transfer device includes a glue point frame, and the glue point frame is rotatably connected with glue point rollers and silicone pressure rollers arranged on the left and right, and the distance between the glue point roller and the silicone pressure roller is adjustable, and a scraping glue assembly is also provided on one side of the glue point roller, and a recycling box located below the scraping glue assembly is provided in the glue point frame, and a third base material unwinding device is also provided on the glue point frame, and the third base material on the third base material unwinding device enters the entrance of the vertical compound device after being glued between the glue point roller and the silicone pressure roller, and the first base material on the first base material unwinding device enters the heating device after being glued by the water glue gluing device, and the first base material enters the vertical compound device through the outlet of the heating device, and the second base material on the second base material unwinding device enters the vertical compound device after passing through the cloth guiding device; The frame is also provided with a cooling device and a winding device located between the vertical compound device and the second base material unwinding device, wherein the cooling device includes a cooling roller and a cooling air blower located above the cooling roller, and the winding device is a double-station winding machine; The glue point frame is also rotatably connected with an upper glue roller located below the glue point roller. The glue point roller can abut against the upper glue roller. A silicone groove located on the glue point frame is arranged on one side of the upper glue roller.

2. The glue point transfer compound machine for processing a silicone mattress according to claim 1, characterized in that: The glue scraping assembly includes a swivel seat arranged on the glue dot frame, the swivel seat is located on the side of the glue dot roller away from the silicone pressure roller, the swivel seat is provided with a mounting seat that rotates along the swivel seat under the action of the first cylinder, and the mounting seat is detachably connected with a scraper that can abut against the glue dot roller.

3. The glue point transfer compound machine for processing a silicone mattress according to claim 2, characterized in that: The glue point rack is also provided with a slide rail for sliding the silicone pressure roller and the glue-applying roller. The silicone pressure roller and the glue-applying roller move under the action of the pressure roller cylinder and the glue-applying cylinder respectively.

4. The glue point transfer compound machine for processing a silicone mattress according to claim 1, characterized in that: The water glue gluing device includes an active roller rotatably connected to the frame and a driven roller located obliquely above the active roller, a gap for the first base material to pass through is arranged between the driven roller and the active roller, and the gap width is adjustable, a glue spraying head is arranged above the active roller, and the glue spraying head is connected to a glue supply barrel located on the frame through a hose.

5. The glue point transfer compound machine for processing a silicone mattress according to claim 1, characterized in that: The heating device includes an oven fixed on a frame, a plurality of traction rollers for transmitting a first base material under the action of a first drive motor are passed through the oven, a plurality of infrared heating rods are arranged in the oven and are located above the traction rollers, a circulating fan is fixed on the top of the oven, an air inlet of the circulating fan is connected to an air inlet pipe with one end close to the outlet end of the oven, and an air outlet of the circulating fan is connected to an air outlet pipe with one end close to the inlet end of the oven.

6. The glue point transfer compound machine for processing a silicone mattress according to claim 1, characterized in that: The vertical compound device includes a bracket, to which a drying cylinder rotating under the action of a second driving motor is rotatably connected, and the frame is also provided with a plurality of pressing rollers with adjustable spacing between the drying cylinder and the drying cylinder. The frame is also provided with a deviation correction component and a guide roller located at the entrance of the vertical compound device, and the deviation correction component includes material guide plates located on both sides of the second base material.

7. The glue point transfer compound machine for processing a silicone mattress according to claim 1, characterized in that: The cloth guiding device is a plurality of conveying rollers rotatably connected to the upper end surface of the frame, and the second base material passes through the transmission rollers and vertically enters the entrance of the vertical compounding device.

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