A wood-carbon mixed firing kiln
By using a carbon slurry dispersion device mixed with carbon powder and water in the kiln room, the problem of instability in the kiln room caused by the rapid combustion of firewood is solved, and the stable control of the kiln room temperature and the protection of the dispersion device are realized, and the service life is extended .
Patent Information
- Application Number
- CN202110815557.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2041-07-19
AI Technical Summary
The firewood burns fast, the heating rate in the kiln room is unstable and difficult to control, which can easily lead to porcelain defects and deterioration of the production environment.
Using a wood-carbon mixed furnace, the carbon slurry mixed with carbon powder and water is dispersed into the kiln chamber in a dispersion device, adjust the heating rate in the kiln chamber, and use the moisture in the carbon slurry to reduce the burning rate of firewood, and after the moisture evaporates, Leave the toner for stable combustion.
The stable control of the heating speed in the kiln room is achieved, which avoids damage to the dispersion device by the high temperature of the kiln room, extends the service life, and ensures stable combustion in the kiln room.
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Figure CN113432430B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic kilns, and in particular to a wood-carbon mixed-firing kiln. Background Art
[0002] Ceramics are a kind of handicraft with a long history. The earliest fuel used in traditional Chinese ceramic firing was firewood. Wood-fired kilns are extremely old in Chinese history. Wood-fired kilns are the inheritance memory of China's intangible cultural heritage. In the field of Chinese ceramics, it not only has historical significance, but also inheritance significance. In the process of ceramic products, in order to achieve a good porcelain-forming state, it is necessary to control the heating rate in the kiln chamber. Firewood burns quickly, heats up quickly, and cools down quickly. The temperature stability is not good, which can easily cause defects in the porcelain during the firing process. Once the firewood starts to burn, it is not convenient to control the heating rate. Often when the temperature rises quickly, the firewood needs to be withdrawn, which is not only difficult to operate, but also easy to generate high temperature outside the kiln, leading to a deterioration of the production environment. Summary of the invention
[0003] In order to solve the problems that firewood burns quickly and heats up quickly, but the temperature rise rate in the kiln chamber is unstable and difficult to control, the present invention provides a firewood-carbon mixed firing kiln, the purpose of which is to use a mixed carbon slurry of carbon powder and water, sprinkle it into the kiln chamber, control the temperature rise rate in the kiln, and ensure the stability of the temperature rise rate.
[0004] In order to achieve the above object, the technical solution of the present invention is:
[0005] A wood-carbon mixed-firing kiln, comprising a wood-fired kiln body, a disperser and a mud pump, wherein the inlet of the wood-fired kiln body is located at the left end of the wood-fired kiln body, the disperser is connected to the mud pump, and the hose of the mud pump is connected to the wood-fired kiln body via the disperser;
[0006] The dispersion device comprises a shell, a dispersion component, a protection component and an adjustment component. The shell consists of a front plate, a rear plate and an arc plate. The front plate is a major arc-shaped plate body with a horizontal bottom surface and an arc-shaped top surface protruding upward. An arc-shaped through hole coaxial with the arc-shaped edge of the front plate and penetrating the front and rear side surfaces of the front plate is arranged on the upper part of the front plate. A circular first through hole coaxial with the arc-shaped edge of the front plate and penetrating the front and rear side surfaces of the front plate is arranged on the front plate. The rear plate is a major arc-shaped plate body with the same size as the front plate and protruding upward in an arc shape. The rear plate corresponds to the front and rear of the front plate. A second through hole corresponding to the first through hole is arranged on the rear plate. The arc plate is an arc-shaped plate with straight sides on the left and right sides, arc-shaped sides on the front and back sides, and the arc bulges upward. The front and back ends of the arc plate are respectively connected to the arc sides of the front plate and the rear plate. A strip through hole along the arc length direction of the arc plate is provided in the middle of the arc plate. The strip through hole passes through the inner and outer side surfaces of the arc plate. The lower end of the front side surface of the front plate, the lower end of the rear side surface of the rear plate, and the left and right ends of the outer side surface of the arc plate are commonly connected with a horizontal connecting plate. The connecting plate is a rectangular annular body. Bolt holes are provided on the connecting plate. The shell is connected to the left part of the upper surface of the wood kiln body. The shell is connected to the wood kiln body through bolts that pass through the bolt holes and extend into the wood kiln body.
[0007] A dispersion component is arranged inside the shell, and the dispersion component includes a rotating sleeve, a dispersion blade and a material injection tube. The rotating sleeve is a cylinder, and the rear end of the rotating sleeve is located at the rear side of the shell and is connected to the output shaft of the motor. The front end of the rotating sleeve passes through the second through hole of the rear plate and extends into the shell, and is movably connected to the first through hole of the front plate. A circular countersunk hole recessed into the interior of the rotating sleeve and opening forward is arranged on the front end surface of the rotating sleeve. An external thread is arranged on the outer peripheral wall of the rotating sleeve located inside the shell. There is a distance between the front end of the external thread and the rear side surface of the front plate, and there is a distance between the rear end of the external thread and the front side surface of the rear plate. The distance between the front end of the external thread and the rear side surface of the front plate is equal to the distance between the rear end of the external thread and the front side surface of the rear plate. The outer peripheral wall of the rotating sleeve where the middle part of the external thread is located is provided with a plurality of inclined through holes in a ring array, penetrating the outer peripheral wall of the rotating sleeve and communicating with the rear part of the inner peripheral wall of the circular countersunk hole. The inclined through holes are inclined clockwise from the inside to the outside along the circumferential direction of the rotating sleeve. The front and rear ends of the inclined through holes are respectively spaced apart from the front and rear ends of the external thread, and the distances are equal. The outer peripheral wall of the rotating sleeve between each two adjacent inclined through holes is provided with a rectangular countersunk hole that is recessed into the inside of the rotating sleeve and opens outward. There is a spacing between the inner bottom surface of the rectangular countersunk hole and the inner peripheral wall of the circular countersunk hole. A dispersion blade is provided in each of the rectangular countersunk holes. The dispersion blade is a rectangular plate body, and a dispersion blade is provided on the right side surface. The disc is concave inside and opens to the right, and the front and rear ends of the groove are spaced from the front and rear ends of the dispersion blade respectively, and the upper and lower ends of the groove respectively penetrate the upper and lower end faces of the dispersion blade, and the upper ends of the front and rear side faces of the dispersion blade are provided with protrusions, and the protrusions are rectangular parallelepiped, and the left and right side faces and the upper end face of the protrusions are respectively aligned with the left and right side faces and the upper end face of the dispersion blade, and the upper end of the dispersion blade extends into the corresponding rectangular countersunk hole, and the upper end face of the dispersion blade contacts the inner bottom face of the corresponding rectangular countersunk hole, and the outer end faces of the two protrusions on the dispersion blade contact the front and rear inner sides of the rectangular countersunk hole respectively, and the lower surfaces of the two protrusions on the dispersion blade are aligned with the outer peripheral wall of the rotating sleeve, and the dispersion blade is screwed on the front and rear of the external thread. The two nuts at the rear are limited in the rectangular countersunk hole, and the lower ends of the multiple dispersion blades in the rectangular countersunk hole are all free ends. The diameter of the circular ring where the free ends of the multiple dispersion blades arranged in an annular shape are located is smaller than the diameter of the circular ring where the inner side surface of the arc plate is located. A filling pipe is arranged in the circular countersunk hole, and the filling pipe is a circular cylinder with a closed rear end and an open front end. The rear part of the filling pipe extends into the circular countersunk hole, and the front end is located at the front side of the rotating sleeve. The front end of the filling pipe is connected to the hose, and the rear end face and the outer peripheral wall of the filling pipe are in sliding contact with the rear inner wall and the inner peripheral wall of the circular countersunk hole respectively. The rear part of the left side wall of the filling pipe is provided with a discharge port corresponding to the inclined through hole on the left part of the rotating sleeve, and the discharge port is a rectangular through hole that runs through the inner and outer walls of the filling pipe.
[0008] A protection component is provided between the shell and the dispersion component, and there are two protection components, which are consistent in shape and size and are opposite to each other on the left and right. The protection component on the right side of the two protection components includes a movable cover, a control column and a connecting ring. The movable cover includes a front fan plate, a rear fan plate and a cover plate. The front fan plate and the rear fan plate are both fan annular plate bodies, which are consistent in shape and size and are opposite to each other front and back. The front side surface of the front fan plate is in sliding contact with the right part of the rear side surface of the front plate, and the rear side surface of the rear fan plate is in sliding contact with the right part of the front side surface of the rear plate. The rear part of the inner ring surface of the front fan plate and the rear part of the inner ring surface of the rear fan plate are both connected with connecting rings. The connecting ring is an annular body, which is sleeved on the outer peripheral wall of the rotating sleeve on the front and rear sides of the dispersion blades, and the connecting ring is a ring-shaped body. The inner ring surface of the connecting ring is in sliding contact with the outer peripheral wall of the rotating sleeve, and a cover plate is commonly connected to the outer ring surfaces of the front fan plate and the rear fan plate, and the cover plate is a hollow arc-shaped plate body that matches the outer ring surfaces of the front fan plate and the rear fan plate, and the arc-shaped protrusion is upward and right. The outer side surface of the cover plate is in sliding contact with the right part of the inner side surface of the arc plate, and the upper and lower end surfaces of the cover plate are respectively provided with air outlet holes that penetrate the upper and lower end surfaces of the cover plate and connect to the inside of the cover plate, and the upper part of the outer side surface of the cover plate is provided with a threaded hole that penetrates the outer side surface of the cover plate and connects to the inside of the cover plate, and the threaded hole is connected to an air pipe joint located in the strip through hole, and the outer end of the air pipe joint is connected to an air pipe, and the control column is a cylinder, which is connected to the upper left part of the front fan plate, and the front end of the control column passes through the right part of the arc through hole and is located on the front side of the shell;
[0009] The regulating assembly includes a cylinder and a control plate, wherein the cylinder is connected to the front side of the top end of the arc plate, the piston end of the cylinder is downward, the piston of the cylinder is in a contracted state, the piston end of the cylinder is connected to the control plate located at the front side of the shell, the control plate is a rectangular plate body, and two rectangular through holes penetrating the front and rear sides of the control plate are arranged on the control plate, the two rectangular through holes are symmetrical, the right end of the rectangular through hole located on the left part of the control plate is lower than the left end, the right end of the rectangular through hole located on the left part of the control plate is sleeved on the outside of the control column of the movable cover located on the left side, and the left end of the rectangular through hole located on the right part of the control plate is sleeved on the outside of the control column of the movable cover located on the right side;
[0010] A rectangular feeding hole is arranged on the left part of the upper surface of the kiln body, which penetrates through the top plate of the kiln body and communicates with the inside of the kiln body. The dispersing blades located below the rotating sleeve among the plurality of dispersing blades extend into the feeding hole.
[0011] Furthermore, the free ends of the dispersion blades are close to the inner side of the cover plate.
[0012] Furthermore, the upper end of the outer side surface of the cover plate of the movable cover on the left side of the two protection components contacts the upper end of the outer side surface of the cover plate of the movable cover on the right side of the protection component, and there is a gap between the upper end of the inner side surface of the cover plate of the movable cover on the left side of the protection component and the upper end of the inner side surface of the cover plate of the movable cover on the right side of the protection component.
[0013] Furthermore, when the piston of the cylinder is in an extended state, the control column on the left side of the two protection components is located at the left end of the rectangular through hole on the left part of the control panel, and the control column on the right side of the two protection components is located at the right end of the rectangular through hole on the right part of the control panel, the lower end of the outer side surface of the cover plate of the movable cover on the left side of the two protection components contacts the lower end of the outer side surface of the cover plate of the movable cover on the right side of the protection component, and there is a gap between the lower end of the inner side surface of the cover plate of the movable cover on the left side of the protection component and the lower end of the inner side surface of the cover plate of the movable cover on the right side of the protection component.
[0014] Furthermore, the front fan plate and the rear fan plate of the movable cover are both fan ring plates made of insulating refractory materials, the cover plate of the movable cover is a hollow arc plate made of insulating refractory materials, and the connecting ring is an annular body made of insulating refractory materials.
[0015] Furthermore, the heat-insulating refractory material is composed of a mixture of one or more materials selected from the group consisting of corundum castable, molybdenum castable and asbestos fiber.
[0016] Furthermore, the length of the rectangular countersunk hole is greater than the length of the inclined through hole, there is a spacing between the front and rear ends of the rectangular countersunk hole and the front and rear ends of the inclined through hole, and the spacing between the front and rear ends of the rectangular countersunk hole and the front and rear ends of the inclined through hole is respectively greater than the length of the protrusion.
[0017] Furthermore, the front portion of the injection pipe is detachably connected to the connecting plate via the pipe bracket.
[0018] Furthermore, a distance between a left end of the rectangular through hole located at the left portion of the control board and a right end of the rectangular through hole located at the right portion of the control board is greater than or equal to a diameter of the arc-shaped through hole.
[0019] Through the above technical solution, the beneficial effects of the present invention are:
[0020] The disperser of the present invention contains carbon slurry formed by mixing carbon powder and water, which is pumped into the dispersion device through a mud pump and then dispersed into the kiln chamber by the dispersion components in the dispersion device. The carbon slurry contains a large amount of water, which can contact with burning firewood to reduce the burning speed of the firewood, thereby achieving the control of the temperature rise speed in the kiln chamber.
[0021] The present invention uses carbon slurry mixed with carbon powder and water. After the temperature rise rate is controlled, the water in the mixed carbon slurry of carbon powder and water evaporates, leaving only carbon powder, which can be burned without affecting the combustion process in the kiln chamber, thereby ensuring the stability of the temperature rise rate.
[0022] The dispersion device of the present invention comprises a shell, a dispersion component, a protection component and an adjustment component, wherein the shell connects the dispersion component, the protection component and the adjustment component, the dispersion component is responsible for dispersing and throwing the mixed carbon slurry of carbon powder and water pumped by the mud pump into the kiln chamber, and adjusting the temperature rising speed in the kiln chamber, the protection component is responsible for protecting the dispersion component from being affected by the high temperature in the kiln chamber when the temperature rising speed does not need to be adjusted, avoiding the reduction of the strength of the dispersion component and extending the service life, and the adjustment component is responsible for adjusting the protection component and controlling the opening and closing of the protection component. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 is a front view of the dispersion device of the present invention;
[0025] Figure 3 is a sectional front view of the dispersion device of the present invention;
[0026] Figure 4 is a left side view of the dispersion device of the present invention (section view of the housing and the protective assembly);
[0027] Figure 5 It is a structural schematic diagram of the movable cover of the present invention;
[0028] Figure 6 It is a structural schematic diagram of the housing of the present invention;
[0029] Figure 7 is a sectional top view of the rotary sleeve of the present invention;
[0030] Figure 8 It is a structural schematic diagram of the rotary sleeve of the present invention;
[0031] Fig. 9 is a schematic diagram of the structure of the dispersion blade of the present invention;
[0032] Fig.10 This is a diagram of the use state of the present invention when the heating rate does not need to be adjusted;
[0033] Fig.11 yes Fig.10 Enlarged view of part A.
[0034] The numbers in the attached drawings are: 1 is the wood kiln body, 2 is the disperser, 3 is the mud pump, 4 is the hose, 5 is the shell, 6 is the dispersion component, 7 is the protection component, 8 is the adjustment component, 51 is the front plate, 52 is the rear plate, 53 is the arc plate, 54 is the connecting plate, 61 is the rotating sleeve, 62 is the dispersion blade, 63 is the injection pipe, 64 is the motor, 65 is the nut, 71 is the movable cover, 72 is the control column, 73 is the connecting ring, 74 is the air pipe joint, 75 is the air pipe, 81 is Cylinder, 82 is a control board, 511 is an arc-shaped through hole, 512 is a first through hole, 521 is a second through hole, 531 is a strip through hole, 611 is a circular countersunk hole, 612 is an external thread, 613 is an inclined through hole, 614 is a rectangular countersunk hole, 621 is a groove, 622 is a protrusion, 631 is a discharge port, 632 is a pipe bracket, 711 is a front fan plate, 712 is a rear fan plate, 713 is a cover plate, 714 is an air outlet, and 821 is a rectangular through hole. DETAILED DESCRIPTION
[0035] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
[0036] like Figures 1 to 11 As shown, a wood-carbon mixed-firing kiln comprises a wood-fired kiln body 1, a disperser 2 and a mud pump 3, wherein the inlet of the wood-fired kiln body 1 is located at the left end of the wood-fired kiln body 1, the disperser 2 is connected to the mud pump 3, and a hose 4 of the mud pump 3 is connected to the wood-fired kiln body 1 via a disperser;
[0037] The dispersion device includes a shell 5, a dispersion component 6, a protection component 7 and an adjustment component 8. The shell 5 is composed of a front plate 51, a rear plate 52 and an arc plate 53. The front plate 51 is a major arc-shaped plate body with a horizontal bottom surface and an arc-shaped top surface protruding upward. An arc-shaped through hole 511 is provided on the upper part of the front plate 51, which is coaxial with the arc-shaped edge of the front plate 51 and penetrates the front and rear side surfaces of the front plate 51. The front plate 51 is provided with a circular first through hole 512, which is coaxial with the arc-shaped edge of the front plate 51 and penetrates the front and rear side surfaces of the front plate 51. The rear plate 52 is a major arc-shaped plate body with the same size as the front plate 51 and protruding upward in an arc shape. The rear plate 52 corresponds to the front and rear of the front plate 51. The rear plate 52 is provided with a second through hole 512 corresponding to the first through hole 512. The arc plate 53 is an arc-shaped plate with straight sides on the left and right sides, arc sides on the front and back sides, and an arc-shaped protrusion upward. The front and back ends of the arc plate 53 are respectively connected to the arc sides of the front plate 51 and the rear plate 52. The middle part of the arc plate is provided with a strip through hole 531 along the arc length direction of the arc plate 53. The strip through hole 531 passes through the inner and outer side surfaces of the arc plate 53. The lower end of the front side surface of the front plate 51, the lower end of the rear side surface of the rear plate 52, and the left and right ends of the outer side surface of the arc plate 53 are commonly connected with a horizontal connecting plate 54. The connecting plate 54 is a rectangular annular body. Bolt holes are provided on the connecting plate 54. The shell 5 is connected to the left part of the upper surface of the wood kiln body 1. The shell 5 is connected to the wood kiln body 1 through bolts that penetrate the bolt holes and extend into the wood kiln body 1;
[0038] The shell 5 is provided with a dispersion component 6, which includes a rotating sleeve 61, dispersion blades 62 and a material injection tube 63. The rotating sleeve 61 is a cylinder. The rear end of the rotating sleeve 61 is located at the rear side of the shell 5 and is connected to the output shaft of the motor 64. The front end of the rotating sleeve 61 passes through the second through hole 521 of the rear plate 52 and extends into the shell 5, and is movably connected to the first through hole 512 of the front plate 51. A circular countersunk hole 611 recessed into the interior of the rotating sleeve 61 and opening forward is provided on the front end surface of the rotating sleeve 61. An external thread 612 is provided on the outer peripheral wall of the rotating sleeve 61 located inside the shell 5. There is a distance between the front end of the external thread 612 and the rear side surface of the front plate 51, and there is a distance between the rear end of the external thread 612 and the front side surface of the rear plate 52. The distance between the front end of the groove 612 and the rear side surface of the front plate 51 is equal to the distance between the rear end of the external thread 612 and the front side surface of the rear plate 52. The outer peripheral wall of the rotating sleeve 61 where the middle part of the external thread 612 is located is provided with a plurality of inclined through holes 613 in a ring array, penetrating the outer peripheral wall of the rotating sleeve 61 and communicating with the rear part of the inner peripheral wall of the circular countersunk hole 611. The inclined through holes 613 are inclined clockwise from the inside to the outside along the circumferential direction of the rotating sleeve 61. The front and rear ends of the inclined through holes 613 are spaced from the front and rear ends of the external thread 612, and the distance is equal. The outer peripheral wall of the rotating sleeve 61 between each two adjacent inclined through holes 613 is provided with a rectangular countersunk hole 614 that is recessed into the inside of the rotating sleeve 61 and opens outward. The rectangular countersunk hole 614 is There is a spacing between the inner bottom surface and the inner circumferential wall of the circular countersunk hole 611, and a dispersion blade 62 is arranged in each of the rectangular countersunk holes 614. The dispersion blade 62 is a rectangular plate body, and a groove 621 is arranged on the right side surface of the dispersion blade 62, which is recessed into the dispersion blade and opens to the right. There is a spacing between the front and rear ends of the groove 621 and the front and rear ends of the dispersion blade 62, respectively. The upper and lower ends of the groove 621 pass through the upper and lower end surfaces of the dispersion blade 62, respectively. The upper ends of the front and rear side surfaces of the dispersion blade 62 are provided with a protrusion 622, and the protrusion 622 is a rectangular parallelepiped. The left and right side surfaces and the upper end surface of the protrusion 622 are respectively aligned with the left and right side surfaces and the upper end surface of the dispersion blade 62, and the upper end of the dispersion blade 62 extends into the corresponding rectangular countersunk hole 614, and the dispersion The upper end surface of the blade 62 contacts the inner bottom surface of the corresponding rectangular countersunk hole 614, the outer end surfaces of the two protrusions 622 on the dispersing blade 62 contact the front and rear inner side surfaces of the rectangular countersunk hole 614 respectively, the lower surface of the two protrusions 622 on the dispersing blade 62 is aligned with the outer peripheral wall of the rotating sleeve 61, and the dispersing blade 62 is limited in the rectangular countersunk hole 614 by two nuts 65 screwed on the front and rear parts of the external thread 612. The lower ends of the plurality of dispersing blades 62 in the rectangular countersunk hole 614 are all free ends, and the diameter of the circular ring where the free ends of the plurality of dispersing blades 62 arranged in an annular shape are located is smaller than the diameter of the circular ring where the inner side surface of the arc plate 53 is located. A material injection pipe 63 is arranged in the circular countersunk hole 611, and the material injection pipe 63 is a circular cylinder with a closed rear end and an open front end.The rear part of the injection tube 63 extends into the circular counterbore 611, and the front end is located at the front side of the rotating sleeve 61. The front end of the injection tube 63 is connected to the hose 4. The rear end face and the outer peripheral wall of the injection tube 63 are in sliding contact with the rear inner wall and the inner peripheral wall of the circular counterbore 611 respectively. The left side wall of the injection tube 63 is provided with a discharge port 631 corresponding to the inclined through hole 613 on the left side of the rotating sleeve 61. The discharge port 631 is a rectangular through hole that penetrates the inner and outer walls of the injection tube 63.
[0039] A protection component 7 is provided between the shell 5 and the dispersion component 6. There are two protection components 7. The two protection components 7 are consistent in shape and size and are opposite to each other on the left and right. The protection component 7 located on the right side of the two protection components 7 includes a movable cover 71, a control column 72 and a connecting ring 73. The movable cover 71 includes a front fan plate 711, a rear fan plate 712 and a cover plate 713. The front fan plate 711 and the rear fan plate 712 are both fan ring plates. The front fan plate 711 and the rear fan plate 712 are consistent in shape and size and are opposite to each other front and back. The front side surface of the front fan plate 711 is in sliding contact with the right part of the rear side surface of the front plate 51, and the rear side surface of the rear fan plate 712 is in sliding contact with the right part of the front side surface of the rear plate 52. The rear part of the inner ring surface of the front fan plate 711 and the rear part of the inner ring surface of the rear fan plate 712 are both connected with a connecting ring 73. The connecting ring 73 is an annular body. The connecting ring 73 is sleeved on the outer peripheral wall of the rotating sleeve 61 on the front and rear sides of the dispersion blades 62. The connecting ring 73 The inner annular surface of the front fan plate 711 and the rear fan plate 712 are in sliding contact with the outer peripheral wall of the rotating sleeve 61. The outer annular surfaces of the front fan plate 711 and the rear fan plate 712 are commonly connected with a cover plate 713. The cover plate 713 is a hollow arc-shaped plate body that matches the outer annular surfaces of the front fan plate 711 and the rear fan plate 712 and has an arc-shaped protrusion to the upper right. The outer side surface of the cover plate 713 is in sliding contact with the right part of the inner side surface of the arc plate 53. The upper and lower end surfaces of the cover plate 713 are respectively provided with a through-hole that penetrates the upper and lower end surfaces of the cover plate 713 and connects to the cover plate 71 3, the upper part of the outer side surface of the cover plate 713 is provided with a threaded hole penetrating the outer side surface of the cover plate 713 and communicating with the inside of the cover plate 713, the threaded hole is connected with the air pipe joint 74 located in the strip through hole 531, the outer end of the air pipe joint 74 is connected with the air pipe 75, the control column 72 is a cylinder, the control column 72 is connected to the upper left part of the front fan plate 711, and the front end of the control column 72 passes through the right part of the arc through hole 511 and is located at the front side of the housing 5;
[0040] The regulating assembly 8 comprises a cylinder 81 and a control plate 82. The cylinder 81 is connected to the front side of the top end of the arc plate 53. The piston end of the cylinder 81 is downward, and the piston of the cylinder 81 is in a contracted state. The piston end of the cylinder 81 is connected to the control plate 82 located at the front side of the housing 5. The control plate 82 is a rectangular plate body. The control plate 82 is provided with two rectangular through holes 821 penetrating the front and rear sides of the control plate 82. The two rectangular through holes 821 are symmetrical. The right end of the rectangular through hole 821 located on the left part of the control plate 82 is lower than the left end. The right end of the rectangular through hole 821 located on the left part of the control plate 82 is sleeved on the outside of the control column 72 of the movable cover 71 located on the left side, and the left end of the rectangular through hole 821 located on the right part of the control plate 82 is sleeved on the outside of the control column 72 of the movable cover 71 located on the right side.
[0041] A rectangular feeding hole is provided on the left part of the upper surface of the kiln body 1 and penetrates through the top plate of the kiln body 1 and communicates with the inside of the kiln body 1 . The dispersing blades 62 located below the rotating sleeve 61 among the plurality of dispersing blades 62 extend into the feeding hole.
[0042] The free end of the dispersion blade 62 is close to the inner side of the cover plate 713 .
[0043] The upper end of the outer side surface of the cover plate 713 of the movable cover 71 on the left side of the two protection components 7 contacts the upper end of the outer side surface of the cover plate 713 of the movable cover 71 on the right side of the protection component 7, and there is a gap between the upper end of the inner side surface of the cover plate 713 of the movable cover 71 on the left side of the protection component 7 and the upper end of the inner side surface of the cover plate 713 of the movable cover 71 on the right side of the protection component 7.
[0044] When the piston of the cylinder 81 is in an extended state, the control column 72 on the protection component 7 on the left side of the two protection components 7 is located at the left end of the rectangular through hole 821 on the left part of the control plate 82, and the control column 72 on the protection component 7 on the right side of the two protection components 7 is located at the right end of the rectangular through hole 821 on the right part of the control plate 82, the lower end of the outer side surface of the cover plate 713 of the movable cover 71 on the protection component 7 on the left side of the two protection components 7 contacts the lower end of the outer side surface of the cover plate 713 of the movable cover 71 on the protection component 7 on the right side, and there is a gap between the lower end of the inner side surface of the cover plate 713 of the movable cover 71 on the protection component 7 on the left side and the lower end of the inner side surface of the cover plate 713 of the movable cover 71 on the protection component 7 on the right side.
[0045] The front fan plate 711 and the rear fan plate 712 of the movable cover 71 are both fan ring plates made of heat-insulating refractory materials, the cover plate 713 of the movable cover 71 is a hollow arc plate made of heat-insulating refractory materials, and the connecting ring 73 is an annular body made of heat-insulating refractory materials.
[0046] The heat-insulating refractory material is composed of a mixture of one or more materials selected from the group consisting of corundum castable, molybdenum castable and asbestos fiber.
[0047] The length of the rectangular countersunk hole 614 is greater than the length of the inclined through hole 613, and there is a distance between the front and rear ends of the rectangular countersunk hole 614 and the front and rear ends of the inclined through hole 613, and the distance between the front and rear ends of the rectangular countersunk hole 614 and the front and rear ends of the inclined through hole 613 is respectively greater than the length of the protrusion 622.
[0048] The front portion of the injection pipe 63 is detachably connected to the connecting plate 54 via the pipe bracket 632 .
[0049] The distance between the left end of the rectangular through hole 821 located at the left part of the control board 82 and the right end of the rectangular through hole 821 located at the right part of the control board 82 is greater than or equal to the diameter of the arc-shaped through hole 511 .
[0050] The disperser adopts MX0011 stainless steel high-speed disperser, the mud pump adopts NL100-7NL vertical sewage mud pump, and the pipe support adopts a stainless steel pipe support produced by Wenzhou Henghao Stainless Steel Pipe Fittings Co., Ltd.
[0051] When in use, the disperser of the present invention contains carbon slurry formed by mixing carbon powder and water, which is pumped into the injection pipe by a mud pump, and then discharged from the discharge port of the injection pipe and enters between two adjacent dispersion blades through the inclined through hole of the rotating sleeve. Since the rotating sleeve rotates rapidly with the motor, the carbon slurry flowing out of the discharge pipe is driven by the dispersion blades and thrown out from the opening at the lower end of the shell by the dispersion blades and falls on the firewood in the kiln chamber. The carbon slurry contains moisture and can contact with the burning firewood to reduce the burning speed of the firewood, thereby achieving the purpose of controlling the heating rate in the kiln chamber.
[0052] When there is no need to adjust the heating speed, the piston of the cylinder extends and the control plate moves downward, so that the two protection components are separated to both sides and rotate along the rotating sleeve until the lower ends of the cover plates of the two protection components touch each other. At this time, the two protection components close the lower end opening of the shell, and the cover plate is a hollow arc-shaped plate body, and an air pipe is connected to the cover plate. When there is airflow, the temperature in the kiln chamber is difficult to be transmitted to other parts of the chamber formed by the shell and the protection components, which can extend the service life of the dispersion device.
[0053] The present invention uses carbon slurry mixed with carbon powder and water. After the temperature rise rate is controlled in the kiln chamber, water in the mixed carbon slurry of carbon powder and water evaporates, leaving only carbon powder, which can be burned without affecting the combustion process in the kiln chamber, thereby ensuring the stability of the temperature rise rate.
[0054] The dispersion device of the present invention comprises a shell, a dispersion component, a protection component and an adjustment component, wherein the shell connects the dispersion component, the protection component and the adjustment component, the dispersion component is responsible for dispersing and throwing a mixed carbon slurry of carbon powder and water pumped by a mud pump into the kiln chamber, and adjusting the temperature rise rate in the kiln chamber, the protection component is responsible for protecting the dispersion component from being affected by the high temperature in the kiln chamber when the temperature rise rate does not need to be adjusted, avoiding the reduction of the strength of the dispersion component and extending the service life, and the adjustment component is responsible for adjusting the protection component and controlling the opening and closing of the protection component.
[0055] The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various modifications may be made to the technical solutions of the present invention without departing from the spirit of the present invention, that is, within the scope of disclosure.
Claims
1. A wood-carbon mixed firing kiln, characterized in that: It comprises a wood kiln body (1), a disperser (2) and a mud pump (3), wherein the inlet of the wood kiln body (1) is located at the left end of the wood kiln body (1), the disperser (2) is connected to the mud pump (3), and the hose (4) of the mud pump (3) is connected to the wood kiln body (1) via the disperser; The dispersion device comprises a shell (5), a dispersion component (6), a protection component (7) and an adjustment component (8). The shell (5) comprises a front plate (51), a rear plate (52) and an arc plate (53). The front plate (51) is a major arc-shaped plate body with a horizontal bottom surface and an arc-shaped top surface protruding upward. An arc-shaped through hole (511) coaxial with the arc-shaped edge of the front plate (51) and penetrating the front and rear side surfaces of the front plate (51) is provided on the upper part of the front plate (51). A circular first through hole (512) coaxial with the arc-shaped edge of the front plate (51) and penetrating the front and rear side surfaces of the front plate (51) is provided on the front plate (51). The rear plate (52) is a major arc-shaped plate body with the same size as the front plate (51) and protruding upward in an arc shape. The rear plate (52) corresponds to the front plate (51) from front to back. The rear plate (52) is provided with a through hole (512) corresponding to the first through hole (512). a second through hole (521); the arc plate (53) is an arc-shaped body with straight sides on the left and right sides, arc sides on the front and rear sides, and the arc protrudes upward; the front and rear ends of the arc plate (53) are respectively connected to the arc sides of the front plate (51) and the rear plate (52); a strip through hole (531) is provided in the middle of the arc plate along the arc length direction of the arc plate (53); the strip through hole (531) penetrates the inner and outer side surfaces of the arc plate (53); the lower end of the front side surface of the front plate (51), the lower end of the rear side surface of the rear plate (52), and the left and right ends of the outer side surface of the arc plate (53) are commonly connected to a horizontal connecting plate (54); the connecting plate (54) is a rectangular annular body; the connecting plate (54) is provided with bolt holes; the shell (5) is connected to the left portion of the upper surface of the wood kiln body (1); the shell (5) is connected to the wood kiln body (1) through bolts extending through the bolt holes and into the wood kiln body (1); A dispersion assembly (6) is arranged inside the shell (5), and the dispersion assembly (6) comprises a rotating sleeve (61), dispersion blades (62) and a material injection pipe (63). The rotating sleeve (61) is a cylinder. The rear end of the rotating sleeve (61) is located at the rear side of the shell (5) and is connected to the output shaft of the motor (64). The front end of the rotating sleeve (61) passes through the second through hole (521) of the rear plate (52) and extends into the shell (5), and is movably connected to the first through hole (512) of the front plate (51). A circular countersunk hole (611) recessed into the interior of the rotating sleeve (61) and opening forward is arranged on the front end surface of the rotating sleeve (61). An external thread (612) is arranged on the outer peripheral wall of the rotating sleeve (61) located inside the shell (5). The external thread There is a distance between the front end of the external thread (612) and the rear side of the front plate (51), and there is a distance between the rear end of the external thread (612) and the front side of the rear plate (52). The distance between the front end of the external thread (612) and the rear side of the front plate (51) is equal to the distance between the rear end of the external thread (612) and the front side of the rear plate (52). The outer peripheral wall of the rotating sleeve (61) where the middle part of the external thread (612) is located is provided with a plurality of inclined through holes (613) in an annular array, penetrating the outer peripheral wall of the rotating sleeve (61) and communicating with the rear part of the inner peripheral wall of the circular counterbore (611). The inclined through holes (613) are inclined clockwise from the inside to the outside along the circumferential direction of the rotating sleeve (61). The front and rear ends of the inclined through holes (613) are respectively connected to the outer thread There is a spacing between the front and rear ends of the rotating sleeve (612), and the distance is equal. A rectangular countersunk hole (614) is provided on the outer peripheral wall of the rotating sleeve (61) between each two adjacent inclined through holes (613), which is recessed into the interior of the rotating sleeve (61) and opens outward. There is a spacing between the inner bottom surface of the rectangular countersunk hole (614) and the inner peripheral wall of the circular countersunk hole (611). A dispersion blade (62) is provided in each rectangular countersunk hole (614). The dispersion blade (62) is a rectangular plate body. A groove (621) is provided on the right side surface of the dispersion blade (62), which is recessed into the interior of the dispersion blade and opens to the right. The front and rear ends of the groove (621) are spaced from the front and rear ends of the dispersion blade (62). The groove (621) is The upper and lower ends respectively penetrate the upper and lower end surfaces of the dispersion blade (62); the upper ends of the front and rear side surfaces of the dispersion blade (62) are both provided with protrusions (622); the protrusions (622) are rectangular parallelepiped; the left and right side surfaces and the upper end surface of the protrusions (622) are respectively aligned with the left and right side surfaces and the upper end surface of the dispersion blade (62); the upper end of the dispersion blade (62) extends into the corresponding rectangular countersunk hole (614); the upper end surface of the dispersion blade (62) contacts the inner bottom surface of the corresponding rectangular countersunk hole (614); the outer end surfaces of the two protrusions (622) on the dispersion blade (62) contact the front and rear inner side surfaces of the rectangular countersunk hole (614); the lower surfaces of the two protrusions (622) on the dispersion blade (62) are aligned with the outer peripheral wall of the rotating sleeve (61);The dispersion blades (62) are limited in position in the rectangular countersunk hole (614) by two nuts (65) screwed on the front and rear of the external thread (612). The lower ends of the dispersion blades (62) in the rectangular countersunk hole (614) are all free ends. The diameter of the circular ring where the free ends of the plurality of dispersion blades (62) arranged in an annular shape are located is smaller than the diameter of the circular ring where the inner side surface of the arc plate (53) is located. A material injection pipe (63) is arranged in the circular countersunk hole (611). The material injection pipe (63) is a circular cylinder with a closed rear end and an open front end. The rear portion of the tube (63) extends into the circular counterbore (611), and the front end is located at the front side of the rotating sleeve (61). The front end of the injection tube (63) is connected to the hose (4). The rear end face and the outer peripheral wall of the injection tube (63) are in sliding contact with the rear inner wall and the inner peripheral wall of the circular counterbore (611) respectively. The left side wall of the injection tube (63) is provided with a discharge port (631) corresponding to the inclined through hole (613) on the left side of the rotating sleeve (61). The discharge port (631) is a rectangular through hole that penetrates the inner and outer walls of the injection tube (63); A protection assembly (7) is provided between the housing (5) and the dispersion assembly (6). There are two protection assemblies (7). The two protection assemblies (7) are of the same shape and size and are opposite to each other on the left and right. The protection assembly (7) located on the right side of the two protection assemblies (7) comprises a movable cover (71), a control column (72) and a connecting ring (73). The movable cover (71) comprises a front fan plate (711), a rear fan plate (712) and a cover plate (713). The front fan plate (711) and the rear fan plate (712) are both fan ring-shaped plate bodies. The front fan plate The front fan plate (711) and the rear fan plate (712) are of the same shape and size and are opposite to each other front and back. The front side surface of the front fan plate (711) is in sliding contact with the right part of the rear side surface of the front plate (51), and the rear side surface of the rear fan plate (712) is in sliding contact with the right part of the front side surface of the rear plate (52). The rear part of the inner ring surface of the front fan plate (711) and the rear part of the inner ring surface of the rear fan plate (712) are both connected with a connecting ring (73). The connecting ring (73) is an annular body. The connecting ring (73) is sleeved on the outer peripheral wall of the rotating sleeve (61) on the front and rear sides of the dispersion blade (62). The inner annular surface of the cover plate (73) is in sliding contact with the outer peripheral wall of the rotating sleeve (61); the outer annular surfaces of the front fan plate (711) and the rear fan plate (712) are commonly connected with a cover plate (713); the cover plate (713) is a hollow arc-shaped plate body that matches the outer annular surfaces of the front fan plate (711) and the rear fan plate (712) and has an arc-shaped protrusion facing the upper right; the outer side surface of the cover plate (713) is in sliding contact with the right part of the inner side surface of the arc plate (53); the upper and lower end surfaces of the cover plate (713) are respectively provided with a cover plate (713) that penetrates the upper and lower end surfaces of the cover plate (713) and connects to the cover plate (713); ), an air outlet hole (714) inside the cover plate (713), a threaded hole penetrating the outer side of the cover plate (713) and communicating with the inside of the cover plate (713) is provided on the upper part of the outer side surface of the cover plate (713), a trachea joint (74) located in the strip-shaped through hole (531) is connected to the threaded hole, an outer end of the trachea joint (74) is connected to the trachea (75), the control column (72) is a cylinder, the control column (72) is connected to the upper left part of the front fan plate (711), and the front end of the control column (72) passes through the right part of the arc-shaped through hole (511) and is located at the front side of the housing (5); The regulating assembly (8) comprises a cylinder (81) and a control plate (82), wherein the cylinder (81) is connected to the front side of the top end of the arc plate (53), the piston end of the cylinder (81) is downward, and the piston of the cylinder (81) is in a contracted state. The piston end of the cylinder (81) is connected to the control plate (82) located at the front side of the housing (5), and the control plate (82) is a rectangular plate body. The control plate (82) is provided with two rectangular through holes (821) penetrating the front and rear side surfaces of the control plate (82). The two rectangular through holes (821) are symmetrical with respect to the left and right sides. The right end of the rectangular through hole (821) located at the left part of the control plate (82) is lower than the left end. The right end of the rectangular through hole (821) located at the left part of the control plate (82) is sleeved on the outside of the control column (72) of the movable cover (71) located on the left side, and the left end of the rectangular through hole (821) located at the right part of the control plate (82) is sleeved on the outside of the control column (72) of the movable cover (71) located on the right side. A rectangular feeding hole is provided on the left portion of the upper surface of the kiln body (1) and penetrates through the top plate of the kiln body (1) and communicates with the interior of the kiln body (1); the dispersing blades (62) located below the rotating sleeve (61) among the plurality of dispersing blades (62) extend into the feeding hole; the free ends of the dispersing blades (62) are close to the inner side of the cover plate (713); The front portion of the injection pipe (63) is detachably connected to the connecting plate (54) via the pipe bracket (632).
2. A wood-carbon mixed firing kiln according to claim 1, characterized in that: The upper end of the outer side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) located on the left side of the two protection components (7) contacts the upper end of the outer side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) located on the right side, and there is a gap between the upper end of the inner side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) located on the left side and the upper end of the inner side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) located on the right side.
3. The wood-carbon mixed firing kiln according to claim 1, characterized in that: When the piston of the cylinder (81) is in an extended state, the control column (72) on the left side protection component (7) of the two protection components (7) is located at the left end of the rectangular through hole (821) on the left part of the control plate (82), and the control column (72) on the right side protection component (7) of the two protection components (7) is located at the right end of the rectangular through hole (821) on the right part of the control plate (82). The lower end of the outer side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) on the left side of the two protection components (7) contacts the lower end of the outer side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) on the right side, and there is a gap between the lower end of the inner side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) on the left side and the lower end of the inner side surface of the cover plate (713) of the upper movable cover (71) of the protection component (7) on the right side.
4. The wood-carbon mixed firing kiln according to claim 1, characterized in that: The front fan plate (711) and the rear fan plate (712) of the movable cover (71) are both fan ring-shaped plate bodies made of heat-insulating refractory materials, the cover plate (713) of the movable cover (71) is a hollow arc-shaped plate body made of heat-insulating refractory materials, and the connecting ring (73) is an annular body made of heat-insulating refractory materials.
5. The wood-carbon mixed firing kiln according to claim 4, characterized in that: The heat-insulating refractory material is composed of a mixture of one or more materials selected from the group consisting of corundum castable, molybdenum castable and asbestos fiber.
6. The wood-carbon mixed firing kiln according to claim 1, characterized in that: The length of the rectangular countersunk hole (614) is greater than the length of the inclined through hole (613), there is a spacing between the front and rear ends of the rectangular countersunk hole (614) and the front and rear ends of the inclined through hole (613), and the spacing between the front and rear ends of the rectangular countersunk hole (614) and the front and rear ends of the inclined through hole (613) is respectively greater than the length of the protrusion (622).
7. The wood-carbon mixed firing kiln according to claim 1, characterized in that: The distance between the left end of the rectangular through hole (821) located on the left part of the control plate (82) and the right end of the rectangular through hole (821) located on the right part of the control plate (82) is greater than or equal to the diameter of the arc-shaped through hole (511).